schmersal EX-CSS 180 Operating Instructions Manual

schmersal EX-CSS 180 Operating Instructions Manual

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Operating instructions
Safety sensor
Operating instructions. . . . . . . . . . . . .pages 1 to 8
EN
Original
Content
1
About this document
1.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2 Target group: authorised qualified personnel. . . . . . . . . . . . . . . . . .1
1.3 Explanation of the symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.4 Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.5 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.6 Warning about misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.7 Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2
2.1 Ordering code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.2 Special versions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.3 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.4 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.5 Safety classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
3
3.1 General mounting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
3.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
3.3 Switching distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3.4 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4
4.1 General information for electrical connection. . . . . . . . . . . . . . . . . .4
4.2 Connection example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4.3 Series wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4.4 Wiring example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
5
5.1 Functional testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
5.2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
6
6.1 Operating principle of the diagnostic LED's . . . . . . . . . . . . . . . . . . .6
7
7.1 Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
7.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
8
EU Declaration of conformity
1. About this document

1.1 Function

This operating instructions manual provides all the information you
need for the mounting, set-up and commissioning to ensure the safe
operation and disassembly of the safety switchgear. the operating
instructions must be available in a legible condition and a complete
version in the vicinity of the device.

1.2 Target group: authorised qualified personnel

All operations described in this operating instructions manual must
be carried out by trained specialist personnel, authorised by the plant
operator only.
Please make sure that you have read and understood these operating
instructions and that you know all applicable legislations regarding
occupational safety and accident prevention prior to installation and
putting the component into operation.
The machine builder must carefully select the harmonised standards
to be complied with as well as other technical specifications for the
selection, mounting and integration of the components.

1.3 Explanation of the symbols used

Information, hint, note:
This symbol is used for identifying useful additional information.
Caution: Failure to comply with this warning notice could
lead to failures or malfunctions.
Warning: Failure to comply with this warning notice could
lead to physical injury and/or damage to the machine.

1.4 Appropriate use

The products described in these operating instructions are developed to
execute safety-related functions as part of an entire plant or machine. It
is the responsibility of the manufacturer of a machine or plant to ensure
the correct functionality of the entire machine or plant.
The safety switchgear must be exclusively used in accordance with
the versions listed below or for the applications authorised by the
manufacturer. Detailed information regarding the range of applications
can be found in the chapter "Product description".

1.5 General safety instructions

The user must observe the safety instructions in this operating
instructions manual, labelled with the caution or warning symbol above,
the country-specific installation standards as well as all prevailing safety
regulations and accident prevention rules.
Further technical information can be found in the Schmersal
catalogues or in the online catalogue on the Internet:
www.schmersal.net.
The information contained in this operating instructions manual is
provided without liability and is subject to technical modifications.
There are no residual risks, provided that the safety instructions as well
as the instructions regarding mounting, commissioning, operation and
maintenance are observed.
EN
EX-CSS 180
1

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Table of Contents
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Summary of Contents for schmersal EX-CSS 180

  • Page 1: Table Of Contents

    4.3 Series wiring ......... .4 Further technical information can be found in the Schmersal 4.4 Wiring example .
  • Page 2: Warning About Misuse

    Operating instructions Safety sensor EX-CSS 180 1.6 Warning about misuse A cross-wire short at the safety outputs of a sensor chain will load the sensor from the place where the fault is located up In case of improper use or manipulation of the safety to the end of the chain.
  • Page 3: Safety Classification

    Operating instructions Safety sensor EX-CSS 180 Please observe the relevant requirements of the standards Safety outputs: p-type, short-circuit proof Rated operating current I max. 0,5 A ISO 12100, EN 953 and ISO 14119. depending on the ambient temperature Utilisation category: DC-12 U 24 VDC / 0.5 A...
  • Page 4: Switching Distance

    S [mm] Information for the selection of suitable safety-monitoring modules can be found in the Schmersal catalogues or in the online catalogue on the Internet: www.schmersal.net. 4.2 Connection example Sensor with safety inputs and safety outputs in one pre-wired cable: The series-wiring of multiple safety sensors is realised by wiring in the control cabinet or in on-site junction boxes.
  • Page 5: Wiring Example

    Operating instructions Safety sensor EX-CSS 180 4.4 Wiring example Series-wiring of 4 safety sensors EX-CSS 8-180-2P+D+M-L-3G/D with common connecting cable for the inputs and outputs The series-wiring of multiple sensors is realised by wiring in the control cabinet or in on-site junction boxes. A sensor of this type can also be used as individual component or as first sensor of a chain.
  • Page 6: Set-Up And Maintenance

    Operating instructions Safety sensor EX-CSS 180 5. Set-up and maintenance 6.2 Operating principle of the electronic diagnostic output The short-circuit proof diagnostic output can be used for central 5.1 Functional testing visualisation or control functions, e.g. in a PLC. The safety function of the safety components must be tested.
  • Page 7 Safety sensor EX-CSS 180 8. EU Declaration of conformity EU Declaration of conformity Original K.A. Schmersal GmbH & Co. KG Möddinghofe 30 42279 Wuppertal Germany Internet: www.schmersal.com We hereby certify that the hereafter described components both in their basic design and construction conform to the applicable European Directives.
  • Page 8 K. A. Schmersal GmbH & Co. KG Möddinghofe 30, D - 42279 Wuppertal Postfach 24 02 63, D - 42232 Wuppertal Phone: +49 - (0)2 02 - 64 74 - 0 Telefax: +49 - (0)2 02 - 64 74 - 1 00 E-Mail: info@schmersal.com...

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