Simmonsigns PASSAFE Installation Manual

The Simmonsigns PASSAFE is a demountable post system ideal for
vulnerable sites or where posts need to be removed for wide loads etc.
It comes pre-wired for use with other 24 volt Simmonsigns products
and offers a quick change post facility as well as enhanced driver
safety. It is important that the foundation is prepared correctly to ensure
the structural integrity of the system should the post be impacted.
Excavation equipment.
Spirit level
Concrete mix
2 x 17mm AF spanner
19mm af socket
Small electrical screwdriver
1. The PASSAFE is supplied with a 24 volt 10 Amp supply module
which operates from a standard 240 volt supply. The 10 amp supply
can be used to power several 24 volt products totalling no more than
10 amps. This is sufficient to run two bollards, two Invinca 600mm
LED illuminated signs and one CENTRENOL or one MODUCIC
centre Island units over a cable distance of 50m (using 2.5mm
conductor size). This makes it ideal for use in centre island locations.
2. For maximum safety the 24 volt supply module should be mounted
away from the traffic threshold, but near a convenient fused 240 volt
supply. This could be in an existing lighting column or in a mini pillar.
24 volt cables are then run into the traffic zone presenting lower risk
to road users.
3. A typical wiring scheme for a centre island installation is shown
overleaf.
4. Referring to installation drawing (overleaf). Note that the Passafe
duct is ORANGE.
5. The PASSAFE foundation duct is engineered to be planted into
a foundation hole measuring 800mm x 800mm wide by 559mm
deep. For the purpose of drainage, the base of the hole should be
compacted hard core preferably in free draining ground.
6. Take the assembled foundation duct (as supplied) and place in the
bottom of the excavated hole with the Traffic flow indicators correctly
aligned. This ORIENTATION is VERY IMPORTANT
7. Once the orientation of the duct is set, feed in necessary ducting and
cable using appropriate 50mm and 100mm knife knock outs. NOTE:
the centre Ø50.00mm knockouts can be simply hammered out using a
ball pain or claw hammer. The outer annular may need to be scribed
through with a blade. The ducting should suit the proposed wiring plan.
Keep in mind a 25 metre supply cable is provided with the PASSAFE.
8. After ducting, check the duct orientation has not moved.
9. Next, taking note of the finished ground level indicators on the
foundation cover plate, level up using a spirit level. The foundation
cover plate clearly indicates the finished ground level with the text
reading "Ground level". This should be set level with any kerb tops or
the desired finished site level and levelled using a spirit level.
Simmonsigns Limited reserves the right to alter or improve this guide without prior notice.
simmonsigns.co.uk
+44 (0)7841 052 022
+44 (0)1952 293 333
sales@simmonsigns.co.uk
Stafford Park 5
Telford Shropshire
TF3 3AS
Passafe De-Mountable
Post System
Installation Guide
10. Once entirely happy with duct entry, foundation orientation and
level, proceed to back fill with concrete.
NOTE: To securely restrain the foundation it should be completely
submerged in concrete to the installation instructions.
11. CONCRETE MIX - In layman's terms, the concrete used should
be composed of the following:- 1 part cement to 5 parts ballast (50/50
sand/gravel mix). As the foundation is progressively back filled with
concrete, continue to check orientation and level to finished ground
level. Re-adjust if necessary.
12. Ensure concrete foundation is well bedded around the stainless
foundation restraints.
13. Bring concrete right up level with top edge of the stainless steel
rebate valance and finally float surface to finish.
14. Remove any debris from top of the foundation and allow to cure.
15. Remove the four plastic protection plugs and the revealed M12
dome nuts. Retain for refitting later.
16. Remove the cast cover plate and uncoil the supply cable found
in the bottom of the foundation.
17. Feed the cable back to the PASSAFE 24 volt supply point and
terminate. Ensure that any cable passing through the duct is tied
back to the duct wall with the ties supplied so that it is not trapped
when the post is inserted.
18. It may be found easier at this stage to fit any additional products
to the post. The post is pre-wired for fitting two Simmonsigns Invinca
signs back to back, mid way up the post. If this facility is not required the
cables can be pushed back into the post and the holes capped with the
supplied blanking grommets. There is also provision for a CENTRENOL
or MODUCIC centre Island globe units at the top of the post. Please
see Doc ref IG082 CENTRENOL AND MODUCIC Installation Guide.
19. Remove the post locking pin from the cast cover plate using
2 x 17mm AF spanners.
20. Pass the PASSAFE post through the bore of the PASSAFE cover
plate and align the locking pin holes. Refit the post locking pin. The
wiring loom within the post is terminated in an IP68 connector which
should be pulled out through the large hole in the side of the post.
21. Ensure the cast cover seating is clean and free from debris.
22. Raise the post and cover plate assembly and as it is placed in the
foundation rebate, connect the IP68 connector to the incoming 24volt supply.
23. If the connector is an Aquasafe type (see overleaf), please
ensure that the plug and socket are pushed together until there is
an audible click. If the connector is of the Hylec type please ensure
the locking ring is tightly secured.
Note: Check connector cannot be pulled apart to ensure correct
connection.
24. Complete the fitting of the post to the foundation ensuring that
the traffic alignment is considered.
25. Replace the 4x M12 dome nuts and protective caps.
Doc Ref: IG085
Issue Date: June 2016
Issue Number: 2