NSK Surgic Pro2 Operation Manual
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NSK Surgic Pro2 Operation Manual

Surgery system
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  • Page 2: Table Of Contents

    English Contents 1. User and Intended Purpose ....... 2 7. Maintenance ..........30 7 – 1 Replace the O-ring ���������������������������������������������������� 30 2. Precautions for Handling and Operation ..... 2 7 – 2 Periodical maintenance checks ���������������������������������� 30 3. Product Description .......... 5 7 –...

  • Page 3: User And Intended Purpose

    ● Read this Operation Manual before use to fully understand the product functions and file for future reference� ● The Surgic Pro2 series needs special precautions regarding EMC and needs to be installed and put into service according to the EMC information� (See “12 EMC Information (Electromagnetic Compatibility Information)”) ●...
  • Page 4 ● Do not use non-NSK genuine irrigation tubing� ● Do not attempt to disassemble the product nor tamper with the mechanism except as recommended by NSK in this operation manual� Doing so may result in an injury, electric shock or fire�...
  • Page 5 Precautions for Handling and Operation NOTICE ● Turn off the main power switch after each use� ● For service requirements and spare parts, contact an authorized NSK dealer� ● No special training is required for Qualified Professionals to operate this device�...

  • Page 6: Product Description

    Product Description 3 – 1 Package contents * Figure shows optic motor and optic handpiece No� Part Name Quantity No� Part Name Quantity AC Power Cord Tube Holder Foot Control Handpiece Stand Control Unit Internal Spray Nozzle Irrigation Tube Nozzle Holder Coolant Solution Hanger Post Cleaning Wire Optic Handpiece / Non-Optic...

  • Page 7: Control Unit, Foot Control

    Product Description 3 – 2 Control unit, foot control Control unit Control panel LCD display Irrigation pump Calibration load Motor cord socket Coolant solution hanger post holder Main power switch AC power cord connector socket...

  • Page 8: Foot Control

    Product Description Foot control Left button Select coolant solution flow level� Press and hold for more than 2 seconds: Switching operation between this product and linked device� Center button Program number change Select a program number� Depressing for about two seconds goes back one program�...

  • Page 9: Control Panel

    Product Description 3 – 3 Control panel No� Name Display Function SPEED Key Set the motor speed� TORQUE Key Set the torque upper limit� PROGRAM Key Select the available programs� (1 to 8) Press simultaneously to select the implant system� (See “8 –...

  • Page 10: Control Unit

    Product Description No� Name Display Function Setting Key Select the settings of the control unit, foot control or a Bluetooth ® connection� (See “8 – 1 Setting key”) Enter Key Cancel Key LINK Key Press and hold this key for more than 2 seconds to switch communication between VarioSurg 3 (option) and Osseo 100+(option) (only when it is connected)�...

  • Page 11: Preparation For Use

    Preparation for Use 4 – 1 Connecting the AC power cord Correctly align then insert the AC power cord into the AC power cord connector socket at the back of the control unit� 4 – 2 Installing foot control batteries Turn the battery cover counterclockwise�...

  • Page 12: Installing Foot Control Hanger

    Preparation for Use 4 – 3 Installing foot control hanger Squeeze the hanger and insert it aligned with the guides in the foot control holes� Insert in the direction shown by the arrows until the hanger stops� If removing the hanger such as when putting it in the carrying case, remove it by the reverse of the procedure for attaching�...

  • Page 13: Installing The Irrigation Tube

    ● Do not use non-NSK genuine irrigation tubing� ● When mounting the irrigation tube, be careful not to get your hand caught in the moving part of the irrigation pump�...

  • Page 14: Inserting Irrigation Tube Into Bag/Bottle

    Preparation for Use 4 – 6 Inserting irrigation tube into bag/bottle Close the tube clamp between the irrigation tube Open the tube cap to supply air into the bottle� needle and the irrigation pump� Open the tube clamp� Insert the irrigation tube needle into the bottle cap� CAUTION ●...

  • Page 15: Connecting The Motor Cord

    CAUTION ● When using the optic Surgic Pro2 micromotor, use only optic handpieces� A non-optic handpiece may not precisely connect to the micromotor and it may malfunction when the micromotor is under load� Do not connect the optic handpiece to the non-optic micromotor�...

  • Page 16: Irrigation Nozzle Attachment

    ● Touching the control panel of an implant micromotor may increase the risk of cross-infections� In order to minimize such a risk, it is possible to use a barrier film in combination with Surgic Pro2� Do not use a film with...
  • Page 17 Preparation for Use 4 – 11 – 1 Compatibility check of internal spray nozzle/drill Internal spray nozzles included with this product do not necessarily fit all drills on the market� Follow the instructions given below for confirmation prior to use� Failure to do so or to properly fit the internal spray nozzle into the drill may cause a saline solution leak, which will result in problems such as rust or sudden stop of equipment during use�...

  • Page 18: Operation Procedure

    ● Microsaw handpiece cannot be calibrated� ● Calibration should be performed only on an NSK handpiece� ● Only speed calibration is performed if the gear ratio is other than 20:1� ● Press the cancel key for 2 seconds to return to the normal screen from calibration mode�...
  • Page 19 Operation Procedure 5 – 1 – 2 Conducting calibration Torque calibration with no-load Make sure that “L” is displayed on the LCD display� Hold the motor in your hand� Press (CALIBRATION) without applying load� A beep sounds and the calibration bur automatically rotates for a few seconds�...
  • Page 20 Operation Procedure Speed calibration Remove the calibration bur from the calibration load� Press (CALIBRATION) with the bur not contacting anywhere� A beep sounds and the calibration bur automatically rotates for a few seconds at low speed� Calibration is complete when a beep sounds and “PASS”...

  • Page 21: Starting Operation

    Operation Procedure 5 – 2 Starting operation Follow the instructions in “8 – 3 Programming the system operation” and set items such as handpiece gear ratio, maximum rotation speed, direction of rotation, torque upper limit, coolant solution flow level, and light level in advance� Select a program number When you press and hold the button for more than 2 seconds, goes back...

  • Page 22: Protection Circuit

    Operation Procedure CAUTION ● If using the motor with the light on for more than 1 minute continuously, the motor will become hot (the maximum surface temperature might reach 50 ˚C depending on the situation in which the system is used�) In such cases, stop using the motor until the light part cools down�...

  • Page 23: Link Function

    Operation Procedure 5 – 5 Link function Surgic Pro2 can be connected using Bluetooth to NSK VarioSurg 3 connected to the Link Module (option), Osseo 100+ (option), or an external terminal such as iPad� Press and hold for 2 seconds or more to switch to setting mode, and “BLE SET” is displayed�...
  • Page 24 CAUTION ● If any abnormalities are found with Osseo 100+, refer to the Osseo 100+ operation manual� ● Do not use the ISQ value displayed on the Surgic Pro2 screen for diagnostic purposes� The value is displayed for information only�...
  • Page 25 5 – 5 – 2 Link Module The link function enables two systems (NSK VarioSurg 3 and Surgic Pro2) to be controlled by one foot control� Connecting Link Module to the VarioSurg 3 enables the function to link with this device to be used�...
  • Page 26 See “10 – 4 Compatible terminals” for compatible terminals� Launch the App� Enter the code “123456” and touch “Pair”� Touch the icon� Pairing is successful when Surgic Pro2 beeps and displays “OK”� Make sure icon below is displayed and the device is connected�...

  • Page 27: Post-Use Maintenance

    Post-use Maintenance 6 – 1 Preparation for maintenance Wear eye protection, a mask, and gloves to prevent Remove the bur/drill from the handpiece� infection� Remove the handpiece from the motor� Turn off the power switch of the control unit� Remove the motor cord from the control unit� WARNING ●...
  • Page 28 For motor with motor cord, tube holders, tube holder (gray), calibration bur, protection plug and handpiece stand NSK products with this symbol are compatible with washer-disinfector� Remove the tube holder (gray) from the motor with Attach the protection plug to the motor with motor motor cord�...
  • Page 29 (≤0�35 MPa) ensuring it is dry internally and externally� Due to the variation in cleaning/disinfection cycles and cleaning agents available from the various manufacturers, NSK has validated the Miele washer-disinfector PG8581 Cycle Vario TD (see the table below) for automatic processing/ reprocessing of the products�...

  • Page 30: Sterilization

    ● Immediately after sterilization is complete (within 1 hour), remove the products from the sterilizer� Failure to do so may cause corrosion� NOTICE ● NSK recommends use of a Class B sterilizer as stated in EN 13060� ● For details, confirm to the manufacturer’s sterilizer operation manuals� 6 – 4 Storage Store the product in a place where it is kept clean and keep it in a sterilization pouch until it is used next�...

  • Page 31: Maintenance

    Periodical safety testing shall be performed every two years following IEC 62353 (EN 62353), in accordance with test procedure OM-DE0938EN� As periodical safety testing is limited exclusively to professional dental installers who have been trained and qualified under the control of NSK, contact your authorized NSK dealer�...

  • Page 32: Foot Control Calibration

    Maintenance 7 – 3 Foot control calibration 2, 4 → → 3, 6, 8 Foot control pedal and button response may become poor due to wear of parts over time� In that case, perform calibration as described below� Fully depress the pedal and all of the buttons on the Press and hold for 2 seconds or more to switch foot control�...

  • Page 33: Setting

    Setting 8 – 1 Setting key Control unit and foot control operational settings can be changed� For setting items and factory settings, see “<Setting value>”� 2, 4 3, 6 7, 8 Press and hold for 2 seconds or more to switch Press to change the setting value�...
  • Page 34 Setting <Setting value> Main menu Sub menu Setting details Setting range Factory setting BLE SET PAIRING Pair the foot control with the control unit Pair Osseo 100+ with the control unit Pair the Link Module with the control unit Pair an external terminal with the control unit BLE OFF Unpair the foot control from the control...
  • Page 35 Setting Main menu Sub menu Setting details Setting range Factory setting FC SET FC MODE AUT: Set the foot control to the automatic AUT, FC connection� FC: Enable sleep mode� (It may be necessary to keep pressing the speed control pedal of the foot control to connect the control unit and the foot control automatically�) (See “5 –...
  • Page 36 Setting 8 – 1 – 1 Pairing with foot control Perform the operation procedure of “5 – 5 Link Pairing is successful when a beep sounds and “OK” function”� is displayed on the LCD display� Make sure battery and icons below are displayed, Press �...
  • Page 37 Setting 8 – 1 – 2 Foot control button guidance 3, 6 2, 4 Press and hold for 2 seconds or more to switch Press � Press each time to select the to setting mode� buttons to which functions are assigned in the order of Left button Center button Right button Left...

  • Page 38: Implant System

    Setting <Setting values of foot control button> Function Setting value Press and release button Press and hold button more than 2 seconds Invalid Invalid Coolant solution flow level selection (up) Switching operation between this product and linked device Program number selection (up) Program number selection (down) Direction of rotation switching Motor LED illumination while button is depressed...

  • Page 39: Programming The System Operation

    Setting 8 – 3 Programming the system operation Eight programs can be memorized and recalled according to treatment procedures� Press to set torque upper limit (20:1 Press to select a program number� Reduction contra with rotation speed of 100min Press to select the rotation direction: less only) Forward rotation (clockwise)
  • Page 40 Setting 8 – 3 – 1 Program skip function When switching program numbers with the foot control, numbers not to be used can be memorized in advance and those selected to be skipped� → 3 2, 3 Press to choose program numbers that Press again to display “---”...

  • Page 41: Troubleshooting

    Troubleshooting 9 – 1 Error code If an error occurs and the motor stops, an error code is displayed on the LCD and a beep sounds to make it easy to check the status of the control unit and identify the cause of the error� The error code will blink until the error is alleviated�...

  • Page 42: Problems And Solutions

    Foot control malfunction If the problem is solved by removing the batteries, it is a foot displayed on the control malfunction� If not, it is a control unit malfunction� speed display� Please contact an authorized NSK dealer� Control unit malfunction...
  • Page 43 Link Module not connected displayed� • Turn off and on both Surgic Pro2 and VarioSurg 3 connected to Surgic Pro2� • See the Link Module manual and try the pairing again� If this does not resolve the issue, please contact an authorized...
  • Page 44 Osseo 100+, wait for a while to check if Osseo 100+ is connected automatically� If it is not connected automatically, perform the following procedures� “COM ERR OS” is • Turn off and on both Surgic Pro2 and Osseo 100+ connected to Osseo 100+ not connected displayed� Surgic Pro2�...

  • Page 45: Contra Angle Handpieces, Spare Parts And Optional Parts

    Contra Angle Handpieces, Spare Parts and Optional Parts 10 – 1 Contra angle handpieces Listed below are the contra angle handpieces that should be used with the Surgic Pro2 micromotor to guarantee torque accuracy� <Recommended handpieces> Model Remarks X-SG20L C1003 Optic surgical handpiece�...

  • Page 46: Optional Parts List

    Compatible models iPad Pro 12�9-inch (3rd generation) iPad Pro 11-inch iPad Pro 12�9-inch (4th generation) iPad Pro 11-inch (2nd generation) NSK has confirmed that SurgicPro2 App operates properly on the above terminals� iPad ® and iPad Pro ® are trademarks of Apple Inc�, registered in the U�S� and other countries�...

  • Page 47: Specifications

    Medical instruments that can be combined with the product ● NSK VarioSurg 3 ● NSK Osseo 100+ ● ISO 3964 (EN ISO 3964) compliant NSK Surgical handpiece However, torque precision is not guaranteed for handpieces other than those listed in “10 – 1 Contra angle handpieces”�...

  • Page 48: Bluetooth Specifications

    Warranty is voided should the product be not used correctly or for the intended purpose or has been tampered with by unqualified personnel or has had non NSK parts installed� Replacement parts are available for seven years beyond discontinuation of the model� Contact an authorized NSK dealer if repairs are necessary�...

  • Page 49: Symbol

    Specifications 11 – 7 Symbol Battery cover open Protected against the effects of continuous immersion in dust and water� Keep dry Dispose of this device and its accessories via methods approved for electronic device and in compliance with the Directive 2012/19/EU� Handle with care Type B applied part This is the correct upright position of the distribution...

  • Page 50: Factory Settings (Implant System)

    Specifications 11 – 8 Factory settings (Implant system) The following are the initial factory settings� These are only reference setting conditions, so change them to the conditions for the implant system you use� Coolant Implant Maximum Torque upper Rotation Program Gear ratio solution flow Light level...
  • Page 51 Specifications Coolant Implant Maximum Torque upper Rotation Program Gear ratio solution flow Light level system rotation speed limit direction number [X:X] level [H/L] number [min [N•cm] [F/R] [0-5] 1400 1000 – – 1400 – 20:1 1400 – 1200 – – –...

  • Page 52: Emc Information (Electromagnetic Compatibility Information)

    EMC Information (Electromagnetic Compatibility Information) Guidance and manufacturer’s declaration - Electromagnetic Emissions. The product is intended for use in the electromagnetic environment specified below� The customer or the user of the product should assure that is used in such an environment� Guidance and manufacturer’s declaration electromagnetic emissions� RF emissions Compliance Electromagnetic environment - guidance...
  • Page 53 EMC Information (Electromagnetic Compatibility Information) Guidance and manufacturer’s declaration - Electromagnetic Immunity The product is intended for use in the electromagnetic environment specified below� The customer or the user of the product should assure that it is used in such an environment� Immunity test IEC/EN 60601 test level Compliance level...
  • Page 54 EMC Information (Electromagnetic Compatibility Information) Recommended separation distances between portable and mobile RF communications equipment and the product. The product is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled� The customer or the user of the product can help prevent electromagnetic interference by maintaining a minimum distance between portable and mobile RF communications equipment (transmitters) and the product as recommended below, according to the maximum output power of the communications equipment�...

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