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ADB Safegate FCU-3-in-1 User Manual

Flashing system maintenance
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Flashing System Maintenance
Types FCU-3-in-1 and FCU-1-in-1
User Manual
UM-4019_AM02-620e, Rev. 3.0, 2020/05/12

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Summary of Contents for ADB Safegate FCU-3-in-1

  • Page 1 Flashing System Maintenance Types FCU-3-in-1 and FCU-1-in-1 User Manual UM-4019_AM02-620e, Rev. 3.0, 2020/05/12...
  • Page 3 Material Handling Precautions and Storage precautions that must be followed. ADB SAFEGATE reserves the right to examine goods upon which a claim is made. Said goods must be presented in the same condition as when the defect therein was discovered. ADB SAFEGATE furthers reserves the right to require the return of such goods to establish any claim.
  • Page 4 This manual could contain technical inaccuracies or typographical errors. ADB SAFEGATE BV reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB SAFEGATE BV to notify any person of such revision or change. Details and values given in this manual are average values and have been compiled with care. They are not binding, however, and ADB SAFEGATE BV disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products, processes or equipment to which this manual refers.

  • Page 5: Table Of Contents

    5.2 Part replacement ........................................33 5.2.1 Required tools ......................................34 5.2.2 Prepare: Switch OFF power supply ..............................35 5.2.3 FCU-3 PCB at left or right of equipment cabinet .......................... 35 UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 6 9.3 Local Master Controller (LMC) - PCB1513 ..............................80 9.3.1 Layout of the Printed Circuit Board (PCB) ............................80 9.3.2 Straps ..........................................81 9.3.3 Rotary and dip-switches ..................................81 9.3.4 LEDs ..........................................83 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 7 10.3.2 General parts ......................................94 10.3.3 LMC and remote control parts ................................95 10.3.4 Optional parts ......................................95 A.0 SUPPORT ....................................97 A.1 ADB SAFEGATE Website ...................................... 97 A.2 Recycling ............................................ 97 A.2.1 Local Authority Recycling ..................................97 A.2.2 ADB SAFEGATE Recycling ..................................98 UM-4019_AM02-620e, Rev.
  • Page 8 Flashing System Maintenance TABLE OF CONTENTS viii Copyright ADB Safegate, All Rights Reserved ©...
  • Page 9 Table 33: Wire connections for TB2 for FFL type flasher head ..........................76 Table 34: FCU straps ..........................................77 Table 35: Resistor settings ........................................77 Table 36: FCU PCB dip-switch settings ................................... 78 UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 10 Table 50: Default remote control signals ..................................88 Table 51: J-Bus connectors ........................................90 Table 52: Wiring for connectors P1-P4 ................................... 90 Table 53: Technical characteristics ....................................93 Table 54: Ambient conditions ......................................93 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 11: Safety

    1.0 Safety Introduction to Safety This section contains general safety instructions for installing and using ADB SAFEGATE equipment. Some safety instructions may not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this manual where appropriate.

  • Page 12: Introduction To Safety

    Using this equipment in ways other than described in this manual may result in personal injury, death or property and equipment damage. Use this equipment only as described in this manual. Failure to follow this instruction can result in serious injury or equipment damage Copyright ADB Safegate, All Rights Reserved ©...

  • Page 13: Material Handling Precautions: Storage

    Note To minimize the risk of errors, the ADB SAFEGATE Sales Representative will have information on which gasket goes with which base. This information is also provided in the product Data sheets, the User Manuals and the Spare Part Lists.

  • Page 14: Operation Safety

    • Airport Operations, Maintenance and other Authorised Personnel • This information is a summary of the safety requirements on operation and maintenance personnel based on general electrical and laser safety precautions. Copyright ADB Safegate, All Rights Reserved ©...
  • Page 15 Safedock system should only be used by airport operations and maintenance personnel who have been properly trained in the use of the system. ADB SAFEGATE takes no responsibility for incorrect use of the system. All warnings contained in the text of this manual must be strictly observed.

  • Page 16: Maintenance Safety

    PURSUANT to LASER NOTICE NO. 54, DATED June 24, 2007 • ADB SAFEGATE accepts no liability for the misuse of its equipment or for the consequences of this misuse. • ADB SAFEGATE recommends that eye safety procedures be followed in accordance with ANSI Z136.1 –...

  • Page 17: Material Handling Precautions, Esd

    • Allow only qualified personnel to perform maintenance, troubleshooting, and repair tasks. • Only persons who are properly trained and familiar with ADB SAFEGATE equipment are permitted to service this equipment. • An open airfield current circuit is capable of generating >5000 Vac and may appear OFF to a meter.
  • Page 18 Flashing System Maintenance Safety Copyright ADB Safegate, All Rights Reserved ©...

  • Page 19: About This Manual

    The rhythm in which the flashing system flashes. The flashing rhythm consists of two elements: cycle time and sequence time. Flashing system A number of flashing units operating as an RTILS or sequenced flashing system UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 20 Flashing mode: Simplified Short Approach Lighting System with Sequenced flasher heads TWAVBI Type of armored multiwire underground signalization cable Unidirectional Elevated Light type (ADB type elevated flashing head) WAGO Brand of spring leaf connectors Copyright ADB Safegate, All Rights Reserved ©...

  • Page 21: Introduction

    A flashing system can contain up to 32 flashing heads. Every flashing system has one LMC. The LMC can be installed in an FCU-1 cabinet or in a FCU- 3 cabinet. UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 22: Lay-Out Of The Equipment Cabinets

    Flashing System Maintenance Introduction 3.2 Lay-out of the equipment cabinets 3.2.1 FCU-1 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 23 3.2.2 FCU-3 UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 24: Lmc

    Each equipment is an autonomous device and receives an unique sequence number that serves as a logical address. The maximum number of equipments in a flashing system that is controlled by one LMC is 32. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 25: Local Master Controller (Lmc) Description

    The LMC is a PCB installed in the cabinet door of any equipment cabinet in the flashing system. It is recommended to install the LMC in an equipment that you can easily access for maintenance. UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 26: Options

    A multiwire PCB has 2 times 12 terminals. The terminals handle the maximum 8 incoming and maximum 8 outgoing signals between the equipment and the remote control system. There is only one multiwire PCB possible per LMC, so also one multiwire PCB per flashing system. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 27: Table 3: Multiwire Options

    The multiwire back-indication signals are provided over dry contact relays. The maximum contact load is: • AC - 110 V -0.5 A - 60 VA • DC - 110 V -0.5 A - 30 W UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 28 Flashing System Maintenance Introduction Copyright ADB Safegate, All Rights Reserved ©...

  • Page 29: Commissioning

    Physical equipment Binary address Physical equipment Binary address Physical equipment Binary address order order order 100000 100100 100010 010000 010100 010010 110000 110100 110010 001000 001100 001010 101000 101100 101010 UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 30 The example only shows the logical order to number. Equipment cabinet Dip-switch SW2 set to: A: furthest away from the runway Equipment 01 = 100000 Equipment 02 = 010000 Equipment 03 = 110000 Equipment 04 = 001000 Equipment 05 = 101000 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 31: Configure The Flashing System

    See § Define the equipment address . This is the number of flasher heads in the flashing system. Set flashing sequence, timing and RTILS or REILS UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 32: Configuration With The Configuration Software Tool

    When the control of the system transfers to the dongle, some problems may occur. This is due to the timing differences between the synchronization messages of the LMC and the dongle. Note Use the configuration software tool. See chapter 8. 1. Enable local control. Copyright ADB Safegate, All Rights Reserved ©...
  • Page 33 11. Switch ON the unit that has the LMC. Use the fused input switch. Now the flashing system activates the dip-switch settings Define flashing system layout Flashing system layout: • Number of flasher heads; • Number of equipment cabinets; • Flashing rhythm and order UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 34 Note All flasher heads for the REILS or RTILS flasher heads need an individual unique sequence number. Upload the changes 19. Press Program . The software now sends the changes to the LMC. Copyright ADB Safegate, All Rights Reserved ©...
  • Page 35 • The position of the door switches; • The binary addresses on the FCU PCBs; • The local bus communication cables. Define the flashing mode Set the flashing mode UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 36 33. Check if the correct number of flashers is inactive. The box of an inactive flasher is grey. 34. To switch the flasher between active (black) and inactive (grey), click the flasher name. 35. Check the correct sequence time in ms. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 37: Remote Control Configuration: Multiwire (Option)

    7. To change the input and output signals of the multiwire boards, click the terminal fields. A pop-up window appears. See also § Input terminals Output terminals 8. Carry out the error simulation again, if applicable. UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 38: Remote Control Configuration: J-Bus (Option)

    Change the settings of the dip-switches of dip-switch bank SW1 on the LMC PCB. 4.5.4 Set two/four wire communication Set the straps on the LMC PCB. See § Local Master Controller (LMC) - PCB1513 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 39: Check Connection

    Table 6: Commissioning record tables - flasher head 1 to 11 Flasher head Equipment cabinet SW2 address REIL/RTIL FCU-3 / FCU-1 FCU-1 phase connect Termination resistance set P1/P3 to P1/P3 to Timing [ms] Group UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 40: J-Bus Settings Table (Option)

    P1/P3 to P1/P3 to Timing [ms] Group 4.6.3 J-bus settings table (option) Hardware present Bus A Bus B Arbiter Arbiter Local kill Local kill Default Breakdown mode Default mode Default step Default step REIL Copyright ADB Safegate, All Rights Reserved ©...

  • Page 41: Multiwire Settings Table (Option)

    Remote control signals Table 10: Customized remote control signals Signal Function Input 1 Input 2 Input 3 Input 4 Input 5 Input 6 Input 7 Input 8 Common GNDext Vext+ UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 42 Flashing System Maintenance Commissioning Copyright ADB Safegate, All Rights Reserved ©...

  • Page 43: Maintenance

    • You install the new parts exactly the same way as the part you removed the parts. Note After every part replacement, examine the flashing system for correct operation. UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 44: Required Tools

    • Long screwdriver; • Spanner set (ring or socket spanners);· • Allen key 8 mm; • Magnet rod for collecting loose items; • Angle socket wrench; • Door key for the equipment cabinet. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 45: Prepare: Switch Off Power Supply

    Remove PCB from base plate 7. Loosen the nine nuts (A). 8. Loosen the two screws (B). 9. Remove the PCB. Use a lever below the board, if necessary. UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 46 Tighten the screws (B) before you tighten the nuts (A) to ensure the correct coupling of the cooling plate of the board with the base plate. Install - 2 16. Install the fasteners (A) and install the base plate (B). Use an angle socket wrench for the nuts. Install - 3 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 47: Pcb Or Fcu-3 Middle Pcb

    3. Disconnect all the connectors on the PCB. Use pliers for the connectors in TB3 , if necessary . 4. Loosen the nine nuts (A). 5. Loosen the two screws (B). 6. Remove the PCB. Use a lever under the board, if necessary . Install - 1 UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 48 Coil connection to TB4 (RET and TRIG); • Flasher head connection to TB2; • Local bus to P4. 14. Install the cover. 15. Close the cabinet door. 16. Check if the FCU PCB works correctly. See chapter 7. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 49: Lmc Pcb

    Power distribution from the DC unit to TB1; • MOV connection to P6; • Door switch to P7; • External temperature probe to P8; • Multiwire connection to P5 (optional); UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 50: Multiwire Pcb

    3. Remove the nuts (A). Use a number 5.5 socket wrench. 4. Replace the multiwire PCB (B). 5. Set the straps to the same settings as the old multiwire PCB . 6. Install the nuts (A). Use a number 5.5 socket wrench. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 51: Multiwire Cable

    4. Connect the multiwire cable (A) to the connector P5 of the LMC PCB and P3 of the multiwire PCB. 5. Close the cabinet door. 6. Check the remote control functions. 7. Close the cabinet door. UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 52: J-Bus Pcb

    5.2.9 Capacitor Prepare 1. Make sure that all power to the equipment is OFF. See § Prepare: Switch OFF power supply 2. Wait minimum 1 min. after all power to the equipment is OFF. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 53: Dc Power Supply

    • the distribution connectors; • the earth connection. 6. Make sure that the voltage on the AC distribution connector (C) of the new module is 230 V. UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 54 18. Install the a new fuse (C). Make sure that the type is applicable for the module. 19. Install the cover (B). 20. Install the two screws (A). 21. Close the cabinet door. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 55: Door Micro-Switch

    4. Disconnect the earth wire. The earth wire has a clip-on connection. 5. Remove the connection board (A) from the rail. Use a lever to unlock the clip-holders (B). UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 56: Wiring Assembly

    Power input terminals and protective earth terminals (A); • FCU PCB (connectors P7, P6 and P5) (B); • DC power supply (input wires) (C); • Multiwire PCB (J1) (D). 4. Remove the cable binders from the disconnected cables. Copyright ADB Safegate, All Rights Reserved ©...
  • Page 57 12. Connect the seven cables of the fuses F1 and F2. Connect heater cables 13. Slide thermo-retractable insulation sleeves on the cables; 14. Solder one cable on the connection point (A) on both sides of the heater; UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 58 FCU 2 PCB (connectors P6 and P5) (C); • FCU 3 PCB (connector P5) (D); • DC power supply (input wires) (E); • Local bus connection board (F); • Multiwire PCB (J1) (G). Copyright ADB Safegate, All Rights Reserved ©...
  • Page 59 Socket, if applicable; • Three mains filters; • Heater (cut the two soldered connections). Replace 29. Remove the wiring assembly. 30. Install the new wiring assembly. Connect - 1 UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 60 DC power supply (input wires) (E); • Local bus connection board (F); • Multiwire PCB (J1) (G). 38. Bind the cables. Use cable binders. 39. Install the cover. 40. Close the cabinet door. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 61: Cable Entry Kit With Bottom

    2. Remove the cover. See § Remove covers 3. Remove the four screws (A). 4. Disconnect the cables from the FCU PCB connector TB4. 5. Remove the choke (B). UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 62: Mains Filter

    1. Make sure that all power to the equipment is OFF. 2. Take out the over-voltage protection cartridge module (A). 3. Push back the new over-voltage protection cartridge (A). 4. Close the cabinet door. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 63: Remove Covers

    1. Loosen the screws (A). Turn the screw a quarter of a turn. 2. Remove the cover (B). Middle cover 3. Loosen the screws (A). Turn the screws a quarter of a turn. 4. Remove the cover (B). UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 64 Flashing System Maintenance Maintenance Copyright ADB Safegate, All Rights Reserved ©...

  • Page 65: Troubleshooting

    Carry out a remote control command to the flashing system (remote control); • Set the rotary switch of the LMC PCB to position 1, 2, or 3; • Control the flashing system with the configuration program and dongle.Troubleshooting UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 66: Troubleshooting Guide

    Replace defective parts found in the examinations above. Examine the address settings on the FCU PCB. Examine the configuration with the configuration software tool. If the equipment is interlocked via the RTILS mechanism, examine the other RTILS equipment. Copyright ADB Safegate, All Rights Reserved ©...
  • Page 67 At the first failing control unit: the dip-switches of dip- Adjust the setting of the dip- switches. switch banks SW1 and SW2 of the FCU PCB are not correct. UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 68 See problem 'One unit does not flash' and cause 'The capacitor does not charge at about 400 V DC. The choke is not correctly connected to the equipment Connect the choke to the TRIG and RET terminals on board. the FCU PCB. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 69: Checks And Measurements

    FCU-3: fuse holders F1, F2 and F3; Set rotary switch of LMC to OFF 3. Set the rotary switch SW3 (A) of the LMC PCB to the OFF position. UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 70: Check Ac Power

    FCU-3: fuse holders F1, F2 and F3; 3. Pull out the door switch. This simulates that the door is closed. Warning The door switch is now in the ON position and the power in the cabinet is ON. Copyright ADB Safegate, All Rights Reserved ©...
  • Page 71 8. Check if the flasher head(s) of the equipment cabinet flash(es) with the correct intensity. Finish 9. Select brightness step 1. Set the rotary switch SW3 (A) of the LMC PCB to position 1. UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 72: Check Equipment Cabinet Without Lmc

    2. Check if all the flasher heads flash in the correct order. 3. If this is not the case, check the equipment addresses of the flashing system. See § Configure the flashing system. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 73: Measure Power Draw

    For an equal number of units distributed over the 3 phases, make sure the current is less than 1 A RMS; • If there is a loading difference between the phases, make sure that it is less than 2.5 A RMS. UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 74 Flashing System Maintenance Checks and measurements Copyright ADB Safegate, All Rights Reserved ©...

  • Page 75: Configuration Software Tool

    3. Connect the extension cable to the dongle (B) and to the PC connector of the cabinet (A). You can connect directly to any equipment or to an LMC unit. 4. Connect the cable null modem to the dongle (B) and to the serial communication port of the PC (C). UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 76: Start Software

    4. Select Click here to upload . You can now see the available software versions on the PC. 5. Select and confirm GKFL (dongle). The firmware is now uploaded. Local Master Controller (LMC) Upload Copyright ADB Safegate, All Rights Reserved ©...
  • Page 77 Make sure SW4/2 is OFF before any new power cycle to prevent to restore to the factory settings. 17. Configure the flashing system. See § Configure the flashing system. UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 78 21. Select Click here to upload . You can now see the available software versions on the PC. 22. Select and confirm FCU. 23. Select the specific FCU PCBs, the software of which you want to upgrade. The software now uploads. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 79: Description Of Screens And Menus

    The screen item shows possible communication errors between the dongle and the equipment. Active menu view The screen item changes when you select a menu item from the menu bar. UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 80: Control Menu

    Active state menu Table 17: Active state menu Item Description Individual active state The menu shows • The actual state of each flasher head; • The latest requested step; • The latest requested mode. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 81: Table 18: Misfire State And Counter Menu

    The menu allows you to set minimum and maximum allowed temperatures. Flasher security menu Table 21: Flasher security menu Item Description Security parameters The menu shows the status of all MOV modules and door switches in the system. UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 82: Table 22: Flasher Steps Menu

    To request the status for a specific flasher head, enter the flasher head number in the field ‘Request read from flasher’. Read flasher counters menu Table 25: Read flasher counters menu Item Description Read flash counters The menus shows the status of flash counters for individual flashers. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 83: Io Menu

    This menu allows you to define the layout for all the flashers in the system. The system uses this layout to determine in which order the units flash during a flashing sequence. UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 84: Configuration Menu

    English. Upload a software file 1. Save the file to the installation menu of the configuration software tool. The screen shows the available software versions. 2. Click a file. The upload starts. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 85: Pcb Drawings And Settings

    To monitor the MOV modules. 10-pin flat cable To connect a local bus. 3-pin Wago To connect a heater resistance. Only one heater resistance per equipment cabinet. 3-pin Wago Mains supply UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 86: Table 32: Wire Connections For Tb2 For Uel Type Flasher Head

    Table 33: Wire connections for TB2 for FFL type flasher head Pin-hole on the Connector name on TB2 Wire color Wire label flasher head receptacle Cab- White Blue-6 TRIG White Brown +400V Black Cab+ Black Orange-3 Black Green-Yellow54 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 87: Straps

    • Pull-down resistor on the negative wire. 9.1.4 Dip-switches CAUTION Restart the equipment after you change the switch settings. The changes only become effective after you restart the equipment. UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 88: Leds

    Tx local bus If one of these LEDs is permanently ON, there may be polarity inversion on the bus. Isolated supply local bus FLASH ON during flash request Hardware flash command to IGBT Driver Copyright ADB Safegate, All Rights Reserved ©...

  • Page 89: Local Bus Connection Board - Pcb1498

    To distribute the internal distribution of the bus signal. The internal distribution is fixed on delivery. P1 and P3 To connect the local bus to the other cabinets in the system. UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 90: Local Master Controller (Lmc) - Pcb1513

    Flashing System Maintenance PCB drawings and settings 9.3 Local Master Controller (LMC) - PCB1513 9.3.1 Layout of the Printed Circuit Board (PCB) Copyright ADB Safegate, All Rights Reserved ©...

  • Page 91: Straps

    9.3.3 Rotary and dip-switches If not specifically noted, all the switches are read only at power-up. If you change a switch setting, restart the equipment before the changed comes into effect. UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 92: Table 40: Lmc Pcb Dip-Switch Settings

    Baud rate local bus 9600 baud Baud rate local bus 19200 baud Baud rate local bus 38400 baud Factory settings Invalid No parity Invalid (no parity) Local bus Odd parity Local bus Even parity Factory settings Copyright ADB Safegate, All Rights Reserved ©...

  • Page 93: Leds

    ON, there may be polarity inversion on DS10 Rx Bus B the bus. DS11 Rx Bus A 9.4 Multiwire - PCB1486 Note It is impossible to attribute the same function to more than one terminal. UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 94: Layout Of The Printed Circuit Board (Pcb)

    The connector type is WAGO 231-312/026-000 cage-clamp connector. This connector can accept wires of 0.08 to 2.5 mm2 (28 - 12 AWG). Flat cable connection to the LMC. Power supply to the multiwire interface PCB Copyright ADB Safegate, All Rights Reserved ©...

  • Page 95: Input Terminals

    Internal power supply (polarized contacts positive) (B) contacts negative) (C) Remarks Remove strap W5, Install strap W5 Remove strap W5 24 V DC (PCB 1593.13.510) 48 V DC (PCB 1593.13.520) UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 96: Output Terminals

    Contact is closed when the flasher system received RUNNING a valid step + mode command. REILS RUNNING ON/OFF ON/OFF You can switch the REILS ON or OFF onto custom contact 1 or 2 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 97: Control Signals

    DC - 110 V -0.5 A - 30 W. 9.4.7 Multiwire default settings This section shows the default multiwire settings. These settings apply to LMC software version 1.21. Back-indication signals UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 98: J-Bus Connection - Pcb1502

    The J-Bus interface uses a single or dual databus(es) to allow remote monitoring of a bigger quantity of parameters. An equipment is always a slave on the J-Bus. There can be a maximum of 31 equipments on one bus section with one common bus master. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 99: Layout Of The Printed Circuit Board (Pcb)

    9.5.1 Layout of the Printed Circuit Board (PCB) The PCB provides the interconnection of the user J-Bus(ses) with the LMC. The PCB has gas arresters for overvoltage protection. UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 100: Connectors

    The dip-switch bank is used to set the communication speed parameters. Set the switches to 10101010 if this is not the case. In the configuration menu of the software, choose the used COM port on the PC, ‘38400’ bd & ‘EVEN’ parity. This will allow proper communication between FCU/ LMC and the dongle. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 101: Leds

    OFF, there is no traffic on the corresponding bus. RxD from flasher system If one of these LEDs is permanently ON, there may be polarity inversion on the bus 9.7 Wiring diagrams FCU-1 UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 102 Flashing System Maintenance PCB drawings and settings FCU-3 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 103: Technical Data

    Use only original ADB spare parts. If you use other spare parts, the specific module or the equipment may be damaged. This can also put the personnel in danger. UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 104: General Parts

    Cable entry kit with a bottom for the 1-in-1 cabinet 4072.01530 Empty 1-in-1 cabinet 4071.98.260 Empty 3-in-1 cabinet 4071.98.010 Choke 1,5 mH 150 A 6166.50.150 Heater resistance 1K5 100 W 6310.51.620 Mains filter FN2070-3/06 6115.18.020 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 105: Lmc And Remote Control Parts

    Tube 60 mm OD, 800 mm high; • Flexible conduit; • Nipple for flexible conduit. Over-voltage protection cartridge for supply phase VAL- MS230ST 6134.03.050 Over-voltage protection cartridge for supply neutral F- MS 12T 6134.03.060 UM-4019_AM02-620e, Rev. 3.0, 2020/05/12 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 106 Flashing System Maintenance Technical data Copyright ADB Safegate, All Rights Reserved ©...

  • Page 107: Support

    A.2.1 Local Authority Recycling The disposal of ADB SAFEGATE products is to be made at an applicable collection point for the recycling of electrical and electronic equipment. The correct disposal of equipment prevents any potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling.

  • Page 108: Adb Safegate Recycling

    Main Unit Serial Number. ADB SAFEGATE will continue to monitor and update according for any future requirements for EU directives as and when EU member states implement new regulations and or amendments. It is our aim to maintain our compliance plan and assist our customers.
  • Page 109 Tel.: +46 (0)40 699 17 00, Internet: www.adbsafegate.com Fax: +46 (0)40 699 17 30 ADB SAFEGATE Airfield Technologies Ltd. China ADB SAFEGATE, China: Unit 603, D Block, CAMIC International Convention Center, No 3, Hua Jia Di East road, ChaoYang district, Beijing 100102 P.R.

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