ADB Safegate RELIANCE Intelligent Lighting Platform II User Manual

Master control device

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RELIANCE Intelligent Lighting Platform II
Master Control Device
User Manual
96A0480, Rev. B, 2019/12/06

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Summary of Contents for ADB Safegate RELIANCE Intelligent Lighting Platform II

  • Page 1 RELIANCE Intelligent Lighting Platform II Master Control Device User Manual 96A0480, Rev. B, 2019/12/06...
  • Page 3 Where applicable, per FAA EB67 (applicable edition), ADB SAFEGATE L858(L) Airfield Guidance Signs are warranted against electrical defects in design or manufacture of the LED or LED specific circuitry for a period of 4 years. ADB SAFEGATE LED light fixtures (with the exception of obstruction lighting) are warranted against mechanical and physical defects in design or manufacture for a period of 12 months from date of installation;...
  • Page 4 This manual could contain technical inaccuracies or typographical errors. ADB SAFEGATE BVBA reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB SAFEGATE BVBA to notify any person of such revision or change. Details and values given in this manual are average values and have been compiled with care. They are not binding, however, and ADB SAFEGATE BVBA disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products, processes or equipment to which this manual refers.
  • Page 5: Table Of Contents

    2.1.1 How to work with the manual................................... 5 2.2 RELIANCE Intelligent Lighting Master Introduction............................5 2.2.1 Individual Lamp Control & Monitoring System (ILCMS) .......................5 2.2.2 Illustration........................................11 2.2.3 RELIANCE Intelligent Lighting Platform II Technology........................11 2.2.4 Terms..........................................11 2.3 Checking the Device........................................ 12 2.3.1 Scope of Supply......................................12 2.3.2 Unpacking........................................
  • Page 6 RELIANCE Intelligent Lighting Platform II TABLE OF CONTENTS A.0 SUPPORT....................................33 A.1 ADB SAFEGATE website......................................33 A.2 Recycling............................................34 A.2.1 Local authority recycling...................................34 A.2.2 ADB SAFEGATE recycling..................................34 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 7: Safety

    1.0 Safety Introduction to Safety This section contains general safety instructions for installing and using ADB SAFEGATE equipment. Some safety instructions may not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this manual where appropriate.
  • Page 8: Introduction To Safety

    RELIANCE Intelligent Lighting Platform II Safety 1.1.1 Introduction to Safety CAUTION Unsafe Equipment Use This equipment may contain electrostatic devices, hazardous voltages and sharp edges on components • Read installation instructions in their entirety before starting installation. • Become familiar with the general safety instructions in this section of the manual before installing, operating, maintaining or repairing this equipment.
  • Page 9: Operation Safety

    Allow only qualified personnel to make repairs. Repair or replace the malfunctioning component according to instructions provided in its manual. Failure to follow these instructions can result in death or equipment damage 96A0480, Rev. B, 2019/12/06 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 10: Material Handling Precautions, Esd

    • Allow only qualified personnel to perform maintenance, troubleshooting, and repair tasks. • Only persons who are properly trained and familiar with ADB SAFEGATE equipment are permitted to service this equipment. • An open airfield current circuit is capable of generating >5000 Vac and may appear OFF to a meter.
  • Page 11: Reliance Intelligent Lighting Master

    Intelligent Lighting (IL) Master is a key subsystem in various Airfield Ground Lighting Automation Systems. ™ ADB SAFEGATE’s RELIANCE IL system is the latest state-of-the art individual airfield light control and monitoring system. RELIANCE IL provides a radical leap in performance over prior airfield power line carrier systems. This system is designed to communicate on the existing airfield series circuit power line without requiring separate dedicated cabling.
  • Page 12 • Worldwide availability of our regional Technical Service staff for technical support and site services on short notice. RELIANCE Intelligent Lighting Platform II Technology • Communicates using a radio frequency signal imposed on the high- voltage airfield series circuit cable - no separate communication cable needed.
  • Page 13 Switches up to 120 lights in 10 different groups in less than 1 second. • Switches 5 stopbar/lead-on lights simultaneously and presents real-back indication in less than 1 second. • Status poll provides detailed Remote and lamp parameters. 96A0480, Rev. B, 2019/12/06 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 14 RELIANCE Intelligent Lighting Platform II RELIANCE Intelligent Lighting Master Integrated System Control Overall system configuration and control is realized via a control process with integrated web server for configuration and maintenance. • Each circuit is equipped with a microprocessor-controlled Master for tracking, recording and management of state of all Remotes in the circuit.
  • Page 15 Insulation resistance of the series circuit against the L-824 shield or ground 50 Megaohms minimum Secondary transformer attenuation ≤ 23 dB at 100 kHz Notes Contact ADB SAFEGATE for support Technical requirement, not excluding ICAO /FAA compliance 96A0480, Rev. B, 2019/12/06 Copyright ADB Safegate, All Rights Reserved...
  • Page 16: System Overview

    RELIANCE Intelligent Lighting Platform II RELIANCE Intelligent Lighting Master System Overview Air Traffic Control Airfield Lighting Airfield Lighting Substation Substation Standard Constant Option Current Maintenance Regulator Center Taxiway Centerline Lights Elevated Lights Stopbar Master Lights Single Dual Remote Remote Legend...
  • Page 17: Illustration

    Abbreviation for Constant Current Regulator. The CCRs are located within the Airfield Lighting Vault (ALV). They produce a constant current output to the airfield series circuit that light the airfield lighting fixtures. ADB SAFEGATE’s trademarked abbreviation that describes the future proofing technology RELIANCE IL Remote, Master, PC ™...
  • Page 18: Checking The Device

    RELIANCE Intelligent Lighting Platform II RELIANCE Intelligent Lighting Master 2.3 Checking the Device 2.3.1 Scope of Supply RELIANCE IL Master is supplied with four 19” (0.5m) long cord-set cables for connection to the high-voltage lines from the series circuits, and includes an instruction manual.
  • Page 19: Views Of The Device

    For communication with RELIANCE IL PC via a hub or switch. The user can determine the IP address that must be assigned to this connection (software function). • The address (MAC ID) of the interfaces are found on the ABOUT screen of the RELIANCE IL Master. 96A0480, Rev. B, 2019/12/06 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 20: Rear View With Connections

    RELIANCE Intelligent Lighting Platform II RELIANCE Intelligent Lighting Master 5. Main Power connections • Main power switch 6. Factory Reset • This button resets RELIANCE IL Master to the delivery condition (FLASH pages including the current configuration, logs and IP addresses are deleted).
  • Page 21: Operation

    Insulation resistance of the series circuit against the L-824 shield or 50 Megaohms minimum ground Secondary transformer attenuation ≤ 23 dB at 100 kHz Note Notes Contact ADB SAFEGATE for support Technical requirement, not excluding ICAO /FAA compliance 96A0480, Rev. B, 2019/12/06 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 22: Theory Of Operation

    RELIANCE Intelligent Lighting Platform II RELIANCE Intelligent Lighting Master 2.7 Theory of Operation Background Information: RELIANCE IL uses power line carrier (PLC) technology to communicate between controlling units on an airfield lighting series circuit. A RELIANCE IL system typically consists of one high voltage modem, or Master, collocated with the Constant Current Regulator (CCR) powering the airfield lighting circuit and many slave units, or Remotes, collocated with individual lights in the field.
  • Page 23: Integrated System Control

    Masters also communicate among themselves to maintain communication timing synchronization. Each master communicates with the fixtures on its respective circuit. Figure 7: Series Circuit Master / Fixture Architecture 96A0480, Rev. B, 2019/12/06 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 24 RELIANCE Intelligent Lighting Platform II RELIANCE Intelligent Lighting Master Copyright ADB Safegate, All Rights Reserved ©...
  • Page 25: Installation Of Stand-Alone Reliance Il Masters

    Rear View with Connections. 3.1.3 Over-voltage Protection When installed on a CCR of 30kW CCR, the CCR contactor wiring shall be run through the RELIANCE IL over-voltage contactor. Shown in Figure 96A0480, Rev. B, 2019/12/06 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 26: Connection To The Ethernet Network

    RELIANCE Intelligent Lighting Platform II Installation of stand-alone RELIANCE IL Masters 3.2 Connection to the Ethernet Network Figure 8: Ethernet connections TCP/IP Network switch with IEEE1588 PTP RELIANCE IL PC RELIANCE IL Master 1 RELIANCE IL Master 2 RELIANCE IL Master 3 The RELIANCE IL Master is to be connected via a shielded CAT5 network cable, with RJ45 plugs to the ETH-0 port and the hub or switch of the Ethernet network.
  • Page 27 Assemblies and components must only be stored or shipped in conductive packaging (such as metallic or metallized plastic containers). • If the packaging itself is not conductive, assemblies must be wrapped in a conductive material before packing. 96A0480, Rev. B, 2019/12/06 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 28 RELIANCE Intelligent Lighting Platform II Installation of stand-alone RELIANCE IL Masters Copyright ADB Safegate, All Rights Reserved ©...
  • Page 29: Replacing A Stand-Alone Reliance Intelligent Lighting Master

    Masters. 4.1 Modes of Operation More information about the modes of operation contact your ADB SAFEGATE representative. 4.2 State on Delivery The RELIANCE Intelligent Lighting (IL) Master is delivered with no default IP address set for either Ethernet interfaces Eth0 (Eth 0) and Eth1 (Eth 1).
  • Page 30: Status Screen

    RELIANCE Intelligent Lighting Platform II Replacing a stand-alone RELIANCE Intelligent Lighting Master Footer: The footer is always displayed on every screen and shows the current date/time, the version of the master firmware, and the uptime of the master. Backlight: The backlight on the screen will turn off after 20 minutes of inactivity. To wake the screen up simply touch it. The backlight will also turn on if a new master or circuit alarm is received.
  • Page 31: Indicators Screen

    The "Master Heath" and "Circuit Health" indicators are green when the master and circuit are healthy. If there are warnings for the master or circuit they will turn yellow. If there are master or circuit alarms they will turn red. 96A0480, Rev. B, 2019/12/06 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 32: Alarms Screen

    RELIANCE Intelligent Lighting Platform II Replacing a stand-alone RELIANCE Intelligent Lighting Master Figure 12: Indicators with Alarms and Warnings 4.7 Alarms Screen The alarm screen will show currently active alarms and warnings. When the alarm or warning clears the row will be removed from this table.
  • Page 33: Log Screen

    The log screen shows a history of alarms and warnings as well as the date/time they became active and were cleared. The rows in red text are when the alarm/warning became active and the rows is black are when the alarm/warning was cleared. Figure 14: Alarm Log screen 96A0480, Rev. B, 2019/12/06 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 34: About Screen

    RELIANCE Intelligent Lighting Platform II Replacing a stand-alone RELIANCE Intelligent Lighting Master 4.9 About Screen This screen shows the MAC address of the two Ethernet connections on the master. The MAC addresses are used when sending a BootP message to initially configure the machine. The version of the HMI touch screen software is also shown.
  • Page 35: Wiring Diagram

    4.10 Wiring Diagram Figure 16: Wiring Diagram 43A4493 O RG Y LW W HT W HT 96A0480, Rev. B, 2019/12/06 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 36 RELIANCE Intelligent Lighting Platform II Replacing a stand-alone RELIANCE Intelligent Lighting Master Copyright ADB Safegate, All Rights Reserved ©...
  • Page 37: Parts

    GB Industrial Grade Flash Card 105A1155 92 CFM RELIANCE IL Master Fan Assembly 44A7657 RELIANCE IL Master Touchscreen 105A1108 Low-voltage PCB Assembly 44A7605 High-voltage PCB Assembly 44A7379-1 Control Module 44A7512 96A0480, Rev. B, 2019/12/06 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 38 RELIANCE Intelligent Lighting Platform II Parts Copyright ADB Safegate, All Rights Reserved ©...
  • Page 39: Adb Safegate Website

    Table 5: ADB SAFEGATE Support Live Technical Support - Americas If at any time you have a question or concern about your product, just contact ADB SAFEGATE’s technical service department. Trained in all areas of system issues, troubleshooting, quality control and technical assistance, our highly experienced Technical support specialists are available 24 hours a day, seven days a week to provide assistance over the phone.
  • Page 40: Recycling

    A.2.1 Local authority recycling The disposal of ADB SAFEGATE products is to be made at an applicable collection point for the recycling of electrical and electronic equipment. The correct disposal of equipment prevents any potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling.
  • Page 41 Tel.: +46 (0)40 699 17 00, Internet: www.adbsafegate.com Fax: +46 (0)40 699 17 30 ADB SAFEGATE Airfield Technologies Ltd. China ADB SAFEGATE, China: Unit 603, D Block, CAMIC International Convention Center, No 3, Hua Jia Di East road, ChaoYang district, Beijing 100102 P.R.

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