ADB Safegate RELIANCE L-852G User Manual

Inset lights 8-inch and 12-inch high-intensity runway guard light, runway guard light

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RELIANCE Inset Lights

8-inch and 12-inch High-intensity Runway Guard Light, Runway

Guard Light L-852G(L)

User Manual

UM-0197, Rev. 4.0, 2023/01/05

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Summary of Contents for ADB Safegate RELIANCE L-852G

Page 1 RELIANCE Inset Lights 8-inch and 12-inch High-intensity Runway Guard Light, Runway Guard Light L-852G(L) User Manual UM-0197, Rev. 4.0, 2023/01/05...
Page 3 Material Handling Precautions and Storage precautions that must be followed. ADB SAFEGATE reserves the right to examine goods upon which a claim is made. Said goods must be presented in the same condition as when the defect therein was discovered. ADB SAFEGATE furthers reserves the right to require the return of such goods to establish any claim.
Page 4 This manual could contain technical inaccuracies or typographical errors. ADB SAFEGATE BV reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB SAFEGATE BV to notify any person of such revision or change. Details and values given in this manual are average values and have been compiled with care. They are not binding, however, and ADB SAFEGATE BV disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products, processes or equipment to which this manual refers.
Page 5: Table Of Contents
A.0 INTEROPERABILITY ................................37 B.0 POWER TABLE ..................................41 C.0 CABLE LOSS ..................................43 D.0 SUPPORT ....................................45 D.1 ADB SAFEGATE Website ...................................... 45 D.2 Recycling ............................................ 45 D.2.1 Local Authority Recycling ..................................45 D.2.2 ADB SAFEGATE Recycling ..................................46 UM-0197, Rev.
Page 7: Safety
1.0 Safety Introduction to Safety This section contains general safety instructions for installing and using ADB SAFEGATE equipment. Some safety instructions may not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this manual where appropriate.
Page 8: Introduction To Safety
Using this equipment in ways other than described in this manual may result in personal injury, death or property and equipment damage. Use this equipment only as described in this manual. Failure to follow this instruction can result in serious injury or equipment damage Copyright ADB Safegate, All Rights Reserved ©...
Page 9: Material Handling Precautions: Storage
Note To minimize the risk of errors, the ADB SAFEGATE Sales Representative will have information on which gasket goes with which base. This information is also provided in the product Data sheets, the User Manuals and the Spare Part Lists.
Page 10: Operation Safety
• Allow only qualified personnel to make repairs. Repair or replace the malfunctioning component according to instructions provided in its manual. Failure to follow these instructions can result in death or equipment damage Copyright ADB Safegate, All Rights Reserved ©...
Page 11: Material Handling Precautions, Esd
• Allow only qualified personnel to perform maintenance, troubleshooting, and repair tasks. • Only persons who are properly trained and familiar with ADB SAFEGATE equipment are permitted to service this equipment. • An open airfield current circuit is capable of generating >5000 Vac and may appear OFF to a meter.
Page 13: About This Manual
Light Emitting Diode NATO North Atlantic Treaty Organization SMGCS Surface Movement Guidance and Control System System Switch Unit STAC Service Technique de l'Aviation Civile (France) STANAG Standardization Agreement (NATO) UM-0197, Rev. 4.0, 2023/01/05 Copyright ADB Safegate, All Rights Reserved ©...
Page 15: Introduction
• RELIANCE IQ – A RELIANCE with additional and integrated intelligence (IQ) in a built in converter for individual monitoring and control, based on RELIANCE Intelligent Lighting, ADB SAFEGATE's Individual Light Control and Monitor System (ILCMS). • RELIANCE IQ0 – RELIANCE IQ light fixture with disabled IQ (ILCMS) functionality.
Page 16 Appendix A, within interoperability information for installation in a specific base. Operating Conditions Operating temperature -60 °C to +55 °C / -76 °F to +131 °F Storage temperature -60 °C to +80 °C / -76 °F to +176 °F Humidity Up to 100% Copyright ADB Safegate, All Rights Reserved ©...
Page 17: Dimensions And Weight
3.2 Dimensions and Weight 8‑inch light fixture Weight 5.3 kg / 11.8 lb 6.35 8-inch 12‑inch light fixture Weight 6.3 kg / 13.9 lb Dimension A 85 mm UM-0197, Rev. 4.0, 2023/01/05 Copyright ADB Safegate, All Rights Reserved ©...
Page 18: Description Of The Runway Guard Light Fixture
NCU is added in the substation. The NCU will serve for example the tower with status and failure alarms. Elevated runway guard lights could be installed in the same circuits as the inset runway guard lights. Copyright ADB Safegate, All Rights Reserved ©...
Page 21: Installation
Provided that the base intended to receive the light fixture has been properly installed, no other specific tool is required. 4.3 Installation and removal of the 8-inch light fixture Install the light fixture in a base UM-0197, Rev. 4.0, 2023/01/05 Copyright ADB Safegate, All Rights Reserved ©...
Page 22 7. In order to bond the light fixture to ground, use the a screw (Torx M4×6 mm, Torque 2.5 Nm) to attach the braided ground strap to the grounding point on the light fixture. The grounding point is indicated by a grounding symbol and located on the bottom side. Copyright ADB Safegate, All Rights Reserved ©...
Page 23: Installation And Removal Of The 12-Inch Light Fixture
Figure 2: 12‑in shallow base, class 1, direct-mounted fixtures 1. Carefully clean all contact surfaces of the light fixture and the base. 2. Put the O-ring gasket in the gasket track on the base. UM-0197, Rev. 4.0, 2023/01/05 Copyright ADB Safegate, All Rights Reserved ©...
Page 24 Make sure to know what base the light fixture will be installed in, in order to chose the correct gasket, bolts and nuts. Failure to follow these cautions can result in equipment damage or aircraft FOD. For more information, see INTEROPERABILITY. Copyright ADB Safegate, All Rights Reserved ©...
Page 25: Operation
5.0 Operation Note Refer to the UM-0600 and other documentation related to RELIANCE IL I and listed with ordering numbers in Data sheet DS-0600 for further info. UM-0197, Rev. 4.0, 2023/01/05 Copyright ADB Safegate, All Rights Reserved ©...
Page 27: Maintenance
Spare parts are available, if required. For more information, see www.adbsafegate.com and the Spare Parts List document, or contact ADB SAFEGATE for assistance. CAUTION Use of incorrect combination of gaskets, bolts and nuts can create severe damages to the product installation and create multiple safety risks.
Page 28: Basic Maintenance Program
2. Lift up the housing and disconnect the LED board cable connector from the LED boards in the top cover, see Figure Note Open the light fixture cautiously, be careful not to damage the LED-board cables. Copyright ADB Safegate, All Rights Reserved ©...
Page 30 5. Tighten the four screws using a torque limiting spanner 4 mm Allen key to a torque of 8 Nm (equivalent to 0.8 kg m or 8 g.cm), see Figure Figure 8: Fixture facing down Figure 9: Tighten screws 6. Check the light fixture for water-tightness. For more information, see Check the Light Fixture for Water-tightness. Copyright ADB Safegate, All Rights Reserved ©...
Page 31 Figure 11: Tighten screws 3. Connect the LED-cable(s) to the LED-board(s), note the cable orientation in the picture, see Figure Figure 12: LED board 4. Assemble the light fixture. UM-0197, Rev. 4.0, 2023/01/05 Copyright ADB Safegate, All Rights Reserved ©...
Page 32: Workshop Maintenance 12-Inch Fixture
2. Lift up the housing and disconnect the LED board cable connector from the LED boards in the top cover, see Figure Note Open the light fixture cautiously, be careful not to damage the LED-board cables. Copyright ADB Safegate, All Rights Reserved ©...
Page 33 INTEROPERABILITY. Figure 19: Converter with 1 connector Figure 20: Converter with 2 connectors 4. Put the light fixture on a surface with the top cover facing down, see Figure UM-0197, Rev. 4.0, 2023/01/05 Copyright ADB Safegate, All Rights Reserved ©...
Page 34 1. Attach the new LED board holder, including screws. The screws on the LED holder shall be tightened gently in sequence, following number 1‑4, see Figure 2. Tighten the same screws to a torque of 4.5 Nm, following number 5‑8, see Figure Figure 24: Tighten screws Copyright ADB Safegate, All Rights Reserved ©...
Page 35: Check The Light Fixture For Water-Tightness
Figure 27: Converter with 2 connectors 3. Assemble the light fixture. 6.2.3 Check the Light Fixture for Water-tightness If maintenance is carried out in a workshop, check the water-tightness of the light. UM-0197, Rev. 4.0, 2023/01/05 Copyright ADB Safegate, All Rights Reserved ©...
Page 36: Reset The Fail-Open Converter 2.3
Figure 30: Converter with 2 connectors 3. Close the light fixture and connect it to a CCR. 4. Energize the light fixture until there is a steady light, then turn the CCR off and unplug the light fixture. Copyright ADB Safegate, All Rights Reserved ©...
Page 37: Reset The Fail-Open Converter 48010921 And 48011111
If both A and B channel needs a reset, replace all 4 fuse resistors. 4. Dispose the old fuse resistor. 5. Place the legs of the new fuse resistors in the sockets. 6. Assemble the light fixture and perform a functional test. UM-0197, Rev. 4.0, 2023/01/05 Copyright ADB Safegate, All Rights Reserved ©...
Page 39: Ordering Codes And Spare Parts
7.0 Ordering Codes and Spare Parts Spare parts are available for RELIANCE and RELIANCE IQ inset light fixtures. For more information, see www.adbsafegate.com and the spare part lists, or contact ADB SAFEGATE for assistance. 7.1 Ordering code Ordering Code Prism...
Page 40: Reliance 8" Inset Light (Rgl)
All screws for fastening are included. Component availability or design may be subject to change due to unforeseen circumstances. This document is subject to change or new information from ADB SAFEGATE, as and when available or if required, with reservation for error or price changes.
Page 41: Reliance 12" Inset Light (Rgl)
All screws for fastening are included. Component availability or design may be subject to change due to unforeseen circumstances. This document is subject to change or new information from ADB SAFEGATE, as and when available or if required, with reservation for error or price changes.
Page 43 Base installation – O-ring selection and retaining bolts for 8‑inch Figure 33: Top cover versions Manufactured before 2018-06 Base Installation - O-ring selection and retaining bolts Manufactured after 2018-06 Version 2 and 3 UM-0197, Rev. 4.0, 2023/01/05 Copyright ADB Safegate, All Rights Reserved ©...
Page 44: Interoperability
If the use of Loctite is not necessary or obligatory, then it is recommended to use a suitable lubricant when fastening the bolts. Use nickel or graphite grease, but do NOT use copper-based grease as it stimulates corrosion. Copyright ADB Safegate, All Rights Reserved ©...
Page 45 SGE.SP24522/10 pc metric screw kit 8- 2701 or 638 self-locking nut kit SGE.SP24525/100 pc in M10x25 mm 8-in M10 H100 Notes Do not use Loctite or washer with self-locking nut UM-0197, Rev. 4.0, 2023/01/05 Copyright ADB Safegate, All Rights Reserved ©...
Page 46 The pictures below show photos of the bases mentioned above and the frame shows the color of the intended gasket. Figure 34: Shallow bases IDM 6494 Base 8”-13X- Base MK2 8” Base 8”-13X- ERNI EE08 Eurobase Copyright ADB Safegate, All Rights Reserved ©...
Page 47: Power Table
Isolation transformer Unidirectional Fixtures – 1 cord set Fixture load CCR load Rating Loss Efficiency Runway guard light, L‑852G(L) 21 VA 25 W 9 VA 30 VA UM-0197, Rev. 4.0, 2023/01/05 Copyright ADB Safegate, All Rights Reserved ©...
Page 48 If part of a Reliance 2A system: The data provided in the above table(s) is not applicable if part of a 2A reliance system. In this case, please contact your local ADB Safegate representative. Copyright ADB Safegate, All Rights Reserved...
Page 49: Cable Loss
For a primary cable of e.g., 100 m of 6 mm² CU-wire, 100 m × 0.12 W/m = 12 W equals the additional loss to be taken into account. UM-0197, Rev. 4.0, 2023/01/05 Copyright ADB Safegate, All Rights Reserved ©...
Page 51: Support
D.2.1 Local Authority Recycling The disposal of ADB SAFEGATE products is to be made at an applicable collection point for the recycling of electrical and electronic equipment. The correct disposal of equipment prevents any potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling.
Page 52: Adb Safegate Recycling
Main Unit Serial Number. ADB SAFEGATE will continue to monitor and update according for any future requirements for EU directives as and when EU member states implement new regulations and or amendments. It is our aim to maintain our compliance plan and assist our customers.

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