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Summary of Contents for Zamil Cooline CDL Series
- Page 1 INSTALLATION, OPERATION & MAINTENANCE MANUAL AIR COOLED CONDENSING UNITS 'CDL' SERIES (R-22) PL-OM-CDL-07-1M-E...
- Page 2 INDEX Contents Page General information ..........................2 Safety issues ............................2 Model decoding ............................3 Physical data ............................4-5 Electrical data ............................6 Dimensions ............................7-11 Typical schematic wiring diagram ...................... 12-16 Field wiring connections ......................... 17 Controls & sequence of operation ......................17 Rigging instructions ..........................
- Page 3 GENERAL STATEMENT Cooline CDL series is designed and built for the optimum performance when matched with the right indoor unit (Refer to indoor unit catalog). However, it is required that you become well acquainted with good practices for the proper installa- tion, operation, and maintenance procedures in order to ensure a safe trouble free operation, year after year.
- Page 5 PHYSICAL DATA MODEL NUMBER CDL020 CDL025 CDL030 CDL035 CDL040 CDL050 CDL055 NOMINAL CAPACITY , TONS 18.4 22.3 27.6 35.5 42.1 48.5 54.8 NUMBER OF REFRIGERATION CIRCUIT Dual Dual Dual Dual Dual Dual Dual COMPRESSOR Type Scroll Oil per system (liters) 3.25 3.25 4.14...
- Page 6 PHYSICAL DATA MODEL NUMBER CDL065 CDL080 CDL100 CDL110 CDL135 CDL160 CDL195 NOMINAL CAPACITY , TONS 66.7 79.2 97.5 110.9 132.9 158.7 195.1 NUMBER OF REFRIGERATION CIRCUIT Dual Dual Dual Quadruple Quadruple Quadruple Quadruple COMPRESSOR Type Semi-hermetic reciprocating Oil per system (liters) Refrigerant R-22 Charge per system (oz)
- Page 8 DIMENSIONS CDL 020 & CDL 025 CDL 030, CDL 035 & CDL 040 NOTE: All dimensions are in mm.
- Page 9 DIMENSIONS CDL 050 & CDL 055 CDL 065 NOTE: All dimensions are in mm.
- Page 10 DIMENSIONS CDL 080 & CDL 100 DIMENSIONS MODEL CDL 080 1950 CDL 100 2253 CDL 110 NOTE: All dimensions are in mm.
- Page 11 DIMENSIONS CDL 135 CDL 160 NOTE: All dimensions are in mm.
- Page 12 DIMENSIONS CDL 195 NOTE: All dimensions are in mm.
- Page 13 TYPICAL SCHEMATIC WIRING DIAGRAM MODELS: CDL020 - CDL100 Power supply: 380/415V-3Ph-50Hz HVTB TO FUSED DISCONNECT SWITCH OR CB PLEASE REFER TO (SEE NOTE-4) SHEET 2 OF 2 FOR CONDENSER FAN MOTOR POWER CONNECTIONS. NEUTRAL OLR1 OLR2 COMP COMP TO HVTB TO NTB PLEASE REFER TO FAN MOTOR PDS2...
- Page 14 TYPICAL SCHEMATIC WIRING DIAGRAM MODELS: CDL020 - CDL100 Power supply: 380/415V-3Ph-50Hz LEGEND AIR HANDLING UNIT AIR FLOW SWITCH AUXILIARY RELAY AUXILIARY TERMINAL BLOCK BLOWER MOTOR BLOWER MOTOR CONTACTOR COMPRESSOR CONTACTOR CC AUXILIARY CONTACT CIRCUIT BREAKER C. HTR CRANKCASE HEATER COMP/C COMPRESSOR ELECTRONIC CONTROL BOARD FUSE FAN CYCLING SWITCH...
- Page 15 TYPICAL SCHEMATIC WIRING DIAGRAM MODELS: CDL110 - CDL195 Power supply: 380/415V-3Ph-50Hz HVTB TO FUSED DISCONNECT COMP WITH CB OPTIONS PLEASE REFER TO SWITCH OR CB SHEET 2 & 3 OF 3 FOR (SEE NOTE-4) CONDENSER FAN MOTOR POWER CONNECTIONS. TO HVTB TO HVTB TO HVTB TO HVTB...
- Page 16 TYPICAL SCHEMATIC WIRING DIAGRAM MODELS: CDL110 - CDL195 Power supply: 380/415V-3Ph-50Hz CONDENSER FAN MOTOR POWER, CONTROL CONNECTIONS : STANDARD AND FAN CYCLING OPTION (6FANS) CDL110 L1 L2 L3 L1 L2 L3 T.O.P FMC2 6-FAN MOTOR LAYOUT T.O.P FMC1 TO ECB2 TO ECB1 OUTFAN 1 OUTFAN 1...
- Page 17 TYPICAL SCHEMATIC WIRING DIAGRAM MODELS: CDL110 - CDL195 Power supply: 380/415V-3Ph-50Hz LEGEND AUXILIARY RELAY CONDENSER FAN MOTOR POWER, CONTROL CONNECTIONS : STANDARD AND FAN CYCLING OPTION (12FANS) AUXILIARY TERMINAL BLOCK CDL195 BLOWER MOTOR 12-FAN MOTOR LAYOUT BLOWER MOTOR CONTACTOR COMPRESSOR CONTACTOR CC AUXILIARY CONTACT CIRCUIT BREAKER L1 L2...
- Page 18 TYPICAL HIGH AND LOW VOLTAGE FIELD WIRING CONNECTIONS SWITCHING CONTACTS FROM T'STAT CONTROLLER OR DDC CONTROLS AND SEQUENCE OF OPERATION The unit is equipped with an electronic control board which can be linked with any commercially available 24V ac thermo- stat or can be controlled through a DDC panel.
- Page 19 RIGGING INSTRUCTIONS ATTENTION TO RIGGERS Hook rigging sling thru holes in base rail, as shown below. Holes in base rail are centered around the unit center of gravity. Center of gravity is not unit center line. Ensure center of gravity aligns with the main lifting point before lifting. Use spreader bar when rigging, to prevent the slings from damaging the unit.
- Page 20 INSTALLATION CLEARANCE WALL MODEL NUMBER FIGURE - 1 CDL020 - CDL025 1500 1500 1500 1500 1500 STRAIGHT WALL CDL030 - CDL040 1500 1500 2000 1500 1500 CDL050 - CDL195 2000 2000 3000 2000 2000 FIGURE - 2 CORNER WALL NOTE: 1. All dimensions are in mm. 2.
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