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Summary of Contents for Zamil PV036
- Page 1 INSTALLATION, OPERATION & MAINTENANCE MANUAL VERTICAL PACKAGED UNITS 'PV' SERIES MODELS: PV036 - PV060...
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Page 2: Table Of Contents
INDEX Contents Page General Model decoding ..............................2 General statement ..............................3 Warranty ................................. 3 Safety issues ................................3 Inspection for damage ............................3 Installation instructions General ................................... 3 Location of unit ............................... 3 Condensate drain connection ..........................4 Duct connection ..............................4 Electrical controls .............................. -
Page 4: General
The unit should be carefully inspected visually for any sign of physical damage due to mishandling. Whenever a damage is detected, please indicate it on the corresponding delivery note before you sign it and inform your nearest " Zamil " office. -
Page 5: Condensate Drain Connection
(see table below). • Wiring connection to the unit must have suitable insulation of a minimum temperature of 60 CONDUCTOR SIZE POWER SUPPLY MODEL No. AWG - MCM METRIC - MMSQ PV036 19.7 208/230V-3Ph-60Hz PV048 27.2 PV060 32.6 PV048 18.3... -
Page 6: Unit Dimensions
DIMENSIONS PV036 - PV060 TOP VIEW 610 [24] EVAPORATOR COIL SUPPLY AIR OPENING SUPPLY AIR MOUNTING FLANGE FILTER CONTROL BOX RETURN AIR OPENING RETURN AIR CONDENSER COIL COND. AIR INLET FRONT VIEW END VIEW DIMENSIONS MODEL NUMBER 2000 (78.7) 980 (38.6) 920 (36.2) -
Page 7: Access Details
ACCESS DETAILS PV036 - PV060 FILTER & ELE. CONTROLS FILTER & ELE. CONTROLS (FROM BACK SIDE) (FROM BACK SIDE) COMPRESSOR ACCESS COMPRESSOR ACCESS (FROM SIDE) (FROM SIDE) RIGHT SIDE ACCESS LEFT SIDE ACCESS... -
Page 8: Operation Instructions
OPERATION INSTRUCTIONS START-UP INSPECTION & CHECK LIST After the installation is completed in all respect, the following points should be covered before the system is switched on for operation. Check unit location as per installation instructions. Make sure all electrical fasteners/connections are tight and clean. All controls are set according to manufacturer's instructions (low &... -
Page 9: Electrical Data
ELECTRICAL DATA MODEL No.: PV036 VOLTAGE COMPRESSOR POWER RANGE BLOWER SUPPLY MOCP MOTOR MOTOR (V-Ph-Hz) MIN. MAX. 208/230-3-60 11.4 19.7 MODEL No.: PV048 VOLTAGE COMPRESSOR POWER RANGE BLOWER SUPPLY MOCP MOTOR MOTOR (V-Ph-Hz) MIN. MAX. 208/230-3-60 16.4 27.2 380-3-60 18.3 (4 WIRE) MODEL No.: PV060... -
Page 10: Maintenance Instructions
MAINTENANCE INSTRUCTIONS CRANKCASE HEATER The function of crankcase heater is to hold the compressor oil reservoir at higher temperature than the coldest part in the system. • Power must be supplied to crankcase heater for a minimum of 12-hours prior to system start-up. If power is off for 6-hours or more, crankcase heater must be energized for 12-hours before operating the system. -
Page 11: Preventive Maintenance Schedule
PREVENTIVE MAINTENANCE SCHEDULE CAUTION: Disconnect power supply and allow all rotating parts to stop before servicing the unit. FREQUENCY OF MAINTENANCE, MONTHS I T E M Clean air filters & replace if required. Clean evaporator coil, drain pan & drain line. Clean condenser coil. -
Page 12: Trouble Shooting Chart
TROUBLE SHOOTING CHART SYMPTOM CAUSES CHECK & CORRECTIVE MEASURE Compressor will not start – no hum. 1. Line disconnect switch open. 1. Close start or disconnect switch. 2. Fuse removed or blown. 2. Replace fuse. 3. Overload protector tripped. 3. Refer to electrical section. 4. -
Page 13: Trouble Shooting Chart
TROUBLE SHOOTING CHART SYMPTOM CAUSES CHECK & CORRECTIVE MEASURE Evaporator ices up. 1. Restricted airflow. 1. Check for dirt or lint on coil. 2. Clean or replace. Advice customer on periodic 2. Dirty air filter. cleaning of filter. 3. Short of refrigerant. 3. -
Page 14: Typical Schematic Wiring Diagram
SULT IN COMPRESSOR DAMAGE. 4. A 3 TO 4 MINUTE (APPROX.) BUILT-IN SHORT CYCLE PROTECTION FOR COMPRESSOR IS AVAILABLE IN ZAMIL ELECTRONIC THERMOSTAT. 5. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER TO BE PROVIDED BY CONSUMER WITH RATING AS RECOMMENDED BY ZAMIL. - Page 15 FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RE- SULT IN COMPRESSOR DAMAGE. 4. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER TO BE PROVIDED BY CONSUMER WITH RATING AS RECOMMENDED BY ZAMIL. 5. COMPRESSOR IS PROVIDED WITH INTERNAL OVERLOAD. 6. USE DISCONNECT TAB OR SPLICE ONLY WHERE EVER REQUIRED FOR EXTENSION OF ORIGINAL WIRE.
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Page 16: Parts List
PARTS LIST MODEL NUMBER PV036H PV048H PV048M PV060H PV060M COMPRESSOR 800-674-26 800-674-20 800-674-21 800-674-13 800-674-14 CONDENSER FAN MOTOR 800-545-97 800-547-40 800-547-40 800-547-40 800-547-40 FAN MOTOR CAPACITOR 800-353-15 800-353-15 800-353-15 800-353-15 800-353-15 BLOWER MOTOR 800-547-52 800-555-29 800-555-29 800-555-29 800-555-29 BLOWER (SCROLL+WHEEL) 800-711-52* 800-089-63 800-089-63 800-089-63 800-089-63 CONDENSER FAN (PROPELLER) 800-941-41 800-225-01 800-225-01 800-225-01 800-225-01...
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