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DuraTech Industries HAYBUSTER H-800 Operating Instructions And Parts Reference

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Operating Instructions and Parts Reference
H-800
PTO Driven Tub Grinder
0500160 •O
2017
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  • Page 1 Operating Instructions and Parts Reference H-800 PTO Driven Tub Grinder roduct nformatIon nDusTrIes nTernaTIonal Po B 1940, J , nD 58402-1940 amesTown : (701) 252-4601• F : (701) 252-0502 • 0500160 •O 2017 DuraTechInDusTrIes hayBusTer ctOber...
  • Page 2 A Tradition of Innovation Since 1966...
  • Page 3 H-800 Tub Grinder as of the date of publication. DuraTech Industries reserves the right to make updates to the machine from time to time. Even in the event of such updates, you should still find this manual to be appropriate for the safe operation and maintenance of your unit.
  • Page 4 A Tradition of Innovation Since 1966...
  • Page 5 F O R E W O R D Foreword All personnel must read and understand the following sections before operating the H-800 Tub Grinder. • Foreword and Section 1, important safety information. • Section 2, “Machine operation,” which explains normal operation of the machine.
  • Page 6 Grind most types of crop residue • Stover • Straw Grind various sizes • Screens are available from 3/4” to 6” • Combine screen sizes to get desired cut Operator protection As with all machinery, care needs to be taken in order to insure the safety of the operator and those in the surrounding area.

  • Page 7: Table Of Contents

    T A B L E O F C O N T E N T S Part 1: Operating Instructions ........1 Introduction ................. 2 Purpose ..................2 Section 1: Safety ................. 4 Safety-alert symbols ..................4 Operator - personal equipment ..............6 Machine safety labels ..................
  • Page 8 T A B L E O F C O N T E N T S Shutdown procedures................28 2.4.1 Normal Shutdown Procedure ............28 2.4.2 Emergency Shutdown Procedure ............ 28 Storage ...................... 29 2.5.1 Preparing for storage ............... 29 2.5.2 Removing from storage ..............29 Installing or changing a screen ..............
  • Page 9 T A B L E O F C O N T E N T S Part 2: Parts Reference ..........59 HITCH ASSEMBLY ....................60 MAIN FRAME ASSEMBLY ................. 62 PLATFORM ASSEMBLY ..................64 TUB ASSEMBLY ....................66 TUB DRIVE ASSEMBLY ..................68 ROTOR ASSEMBLY .....................
  • Page 10 A Tradition of Innovation Since 1966 H - 8 0 0 T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 11: Part 1: Operating Instructions

    H-800 PTO Driven Tub Grinder Part 1: Operating Instructions H - 8 0 0 T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 12: Introduction

    Screens are available from 3/4” to 6” To avoid possible damage to the machine and risk of injury to the operator, consult with a DuraTech Industries International, Inc. (DuraTech Industries) representative before attempting to shred materials other than livestock forage.
  • Page 13 Decals are illustrated in Part 2: Parts Reference. • Complete and return the Warranty Registration postcard. DuraTech Industries must receive this form before activating the warranty. Appendix A provides details of the warranty.

  • Page 14: Section 1: Safety

    Section 1: Safety The safety of the operator is of great importance to DuraTech Industries. We have provided decals, shield and other safety features to aid you in using your machine safely. In addition, we ask you to be a careful operator who will properly use and service your Haybuster equipment.
  • Page 15 DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded. WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards...

  • Page 16: Operator - Personal Equipment

    1.2 Operator - personal equipment THE OPERATOR Physical Condition You must be in good physical condition and mental health and not under the influence of any substance (drugs, alcohol) which might impair vision, dexterity or judgment. Do not operate a H-800 when you are fatigued. Be alert - If you get tired while operating your H-800, take a break. Fatigue may result in loss of control.

  • Page 17: Machine Safety Labels

    Machine safety labels The safety decals located on your machine contain important information that will help you operate your equipment. Become familiar with the decals and their locations. DANGER: ROTATING PARTS WITHIN CAN KILL OR DISMEMBER. WAIT FOR ALL MOVEMENT TO STOP BEFORE SERVICING, UNLOADING, OR INSPECTING MACHINE.
  • Page 18 DANGER: THROWN OBJECT HAZARD KEEP AWAY • TO PREVENT SERIOUS INJURY OR DEATH FROM THROWN OBJECT: • STAY AWAY FROM DISCHARGE AREA DURING OPERATION. KEEP OTHERS AWAY. • DO NOT POINT DISCHARGE TOWARD PEOPLE, ANIMALS OR PROPERTY. 6500221 WARNING: FOR YOUR PROTECTION KEEP ALL SHIELDS IN PLACE AND SECURED WHILE MACHINE IS OPERATING MOVING PARTS WITHIN CAN CAUSE SEVERE PERSONAL INJURY.
  • Page 19 WARNING: NO RIDERS SERIOUS INJURY COULD RESULT FROM RIDING ON THE MACHINE. 6500043 WARNING: HIGH-PRESSURE FLUID HAZARD, TO PREVENT SERIOUS INJURY OR DEATH: • RELIEVE PRESSURE ON SYSTEM BEFORE REPAIRING OR ADJUSTING OR DISCONNECTING. • WEAR PROPER HAND AND EYE PROTECTION WHEN SEARCHING FOR LEAKS.
  • Page 20 WARNING: NO STEP DO NOT STEP, STAND, OR SIT ON THIS SURFACE. MAY CAUSE INJURY AND/OR EQUIPMENT DAMAGE. 6500490 CAUTION: KEEP WHEEL BOLTS TIGHT. 6500042 CAUTION: ADJUST TRACTOR DRAWBAR SO THAT THE DISTANCE FROM THE END OF THE P.T.O. SHAFT ON THE TRACTOR TO THE CENTER OF THE DRAWBAR HITCH PIN IS 16”.

  • Page 21: Thrown Objects And Operator Safety

    Thrown objects and operator safety An operational characteristic of all grinders is that objects may be thrown out of the hopper. Thrown objects may present a safety hazard to persons in the area. This section is to inform the operator of this characteristic, and what can be done to reduce the risk of injury to the operator and persons in the area.

  • Page 22: Shielding

    The amount of material in the tub can dampen or stop the object’s potential flight. Keeping the tub full will reduce the risks. Filling the tub at least 1/2 full when starting will reduce the risk. Using a geyser plate can help reduce thrown objects.

  • Page 23: Safety Review

    Safety Review WARNING: Before attempting to operate your H-800 Tub Grinder, carefully read and follow instructions given below and contained elsewhere in this manual. BEFORE OPERATING Read and follow all instructions contained in: • Operators Manual • Tractor Operators Manual •...
  • Page 24 DURING OPERATION Enforce the following safety precautions to prevent serious personal injury. • Keep everyone clear of work area except operator seated at tractor controls. • Never work on or near grinder unless engine is off, and all motion has stopped. •...

  • Page 25: Fire Prevention

    Wait for all movement to stop. Disconnect PTO driveline from tractor. CAUTION: At full speed, energy is stored in the rotor. Do not use the tractor PTO brake to stop the rotor. Reduce engine speed before disengaging the PTO Fire Prevention Grinding hay, and other products in a tub grinder produces a large amount of potentially combustible material.

  • Page 26: Fire Extinguishers

    REMOVAL AND CLEANING INSTRUCTIONS: • Check the rotor box for debris built up around the rotor. Remove material that may be packed tight near the bearings, on shaft or other rotating components because it will become hot due to friction. •...

  • Page 27: Towing

    If an extinguisher is only partially used, the dry chemical will jam in the seals, allowing the extinguisher to loose its pressure charge in less than an hour, making it useless to you. It must be recharged before placing it back on the machine.

  • Page 28: Service And Maintenance

    1.11 Service and Maintenance WARNING: Before performing any maintenance on the machine or getting into the tub, be sure rotor and all moving parts have come to a complete stop. Shut off engine and remove the key. Before working on or near the Tub Grinder or any reason such as servicing, inspecting or unclogging the machine: •...

  • Page 29: Section 2: Operation And Adjustments

    Section 2: Operation and Adjustments There is no substitute for a sound preventative maintenance program and a well-trained operator. To insure long life and economical operation, learn how to operate the H-800 Tub Grinder and how to use the controls properly.
  • Page 30 Check installation and condition of hammers. Visually examine rotor bearings and mounting bolts. Check all bearings for wear. Check chains and belts for proper tension and condition. Make sure all shields and guards are in place. Condition of decals. Lug nuts for tightness. Condition of tire rims.

  • Page 31: Introduction To The Machine

    Introduction to the machine 2.2.1 Description of the H-800 Tub Grinder The Tub Grinder is designed to grind most types of hay, grain, and crop residue such as stover and straw. The unit incorporates several basic features including the rotating tub, the rotor and hammer assemblies, the tub chain and drive assemblies, auger and blower fan assemblies and the axle and hitch assemblies.

  • Page 32: Auger

    2.2.3 Auger Transfers material from the rotor chamber to the fan. screen auger 2.2.4 Rotor The Rotor and screens are the heart of the tub grinder. The rotor on this H-800 Tub Grinder is equipped with 48 swinging hammers. Dull edges on the hammers and/or screens will result in a loss of capacity and increased horse power requirements.

  • Page 33: Tub

    2.2.6 The purpose of the tub is to contain the material above the rotor, and to keep the rotor loaded One tub fin is furnished with the H-800 Tub Grinder. installed tub fin adjustable mill grate rotor 2.2.7 Adjustable Mill Grate An adjustable mill grate is installed above the rotor to regulate the amount of material entering the rotor chamber.

  • Page 34: Fan

    2.2.8 Material goes through the fan and is blown out the discharge spout. 2.2.9 Discharge spout and deflector The discharge spout and deflector assembly can be adjusted for different scattering effects. Raise the deflector for a wider spread. Lower the deflector for a narrower windrow. Rotate the discharge spout and fan housing for distribution near the machine or further out.

  • Page 35: Machine Operation

    Machine Operation 2.3.1 Tractor Set Up A tractor drawbar and 3-point arms can cause interference with the PTO driveline. This interference can cause serious damage to the PTO guarding and the PTO telescoping members. If this implement is attached to a tractor with a clevis hitch (hammer strap) style drawbar, the hammer-strap must be removed to prevent damage to the PTO guarding and the PTO telescoping members.

  • Page 36: How To Hook Up To Tractor

    2.3.2 How to hook up to tractor To hitch the H-800 to a tractor, perform the following steps: To reduce wear on the PTO shaft knuckle joints, tractor PTO shaft should be in line (parallel) with the H-800 Tub Grinder. If tractor is equipped with swinging drawbar, adjust so the tractor PTO and H-800 Tub Grinder drive shaft are in line.
  • Page 37 GRINDING Place materials to be ground directly into the tub. The best method for filling the H-800 Tub Grinder is: Engage rotor and increase engine speed to 1000 RPM on the P.T.O. shaft. Fill the tub about half full of unground materials before starting tub rotation. Start tub.

  • Page 38: Shutdown Procedures

    IF LODGING OCCURS Materials may lodge against the side of the tub and not feed down to the rotor. If this occurs, reverse the tub direction briefly and then start the tub in a forward direction again. This practice normally dislodges any materials. WARNING: Never attempt to dislodge material inside the rotor when the machine is in operation by physically pushing down on materials.

  • Page 39: Storage

    Storage 2.5.1 Preparing for storage To prepare the unit for storage, perform the following steps: Check the wheel bearings for lubrication requirements and adjustments at the end of the season. Check the pressure roller bearings for lubrication and adjustments at the end of the season. Clean the machine thoroughly to prevent rust and to make inspections easier.

  • Page 40: Road Transport

    Road Transport 2.7.1 Set up to transport Inspect the H-800 Tub Grinder for any loose parts, tools, or any materials. Remove them or fasten them securely to the H-800 Tub Grinder. To set up the H-800 Tub grinder for transport, perform the following steps: Rotate spout to the top.

  • Page 41: Changing The Output Distribution Pattern

    Changing the output distribution pattern The spout and the deflector can be set to create a windrow or for spreading. deflector adjusted to direct material spout adjusted to direct material For bedding or mulching, remove the spout assembly. This allows the chopped material to discharge directly from the fan.

  • Page 42: Shield And Belt Drive System Shields

    P.T.O. shield and belt drive system shields WARNING: Before removing the P.T.O and belt access shields, be sure and follow normal shutdown procedures. Be certain that the tractor is shut off and all rotating components of the machine have come to a complete stop before opening or removing shields. Loose clothing is discouraged and long hair should be restrained whenever working on the P.T.O shafts.
  • Page 43 rubber latch To access the fan belt drive support bearings and belts, open shield and remove six bolts, washers, nuts and remove shield. When finished with maintenance replace shield, bolts, washers and nuts. Close cover and re-hook the rubber latch. fan belt drive support bearing shield rubber latch H - 8 0 0 T U B G R I N D E R...

  • Page 44: Mill Grate Adjustment

    2.10 Mill grate adjustment WARNING: Before removing the left side shield, be sure to follow the normal shut down procedure. Be certain that the tractor is shut off and all rotating components of the machine have come to a complete stop. An adjustable mill grate is installed above the rotor to regulate the amount of material entering the rotor chamber.

  • Page 45: Adjusting Belt Tension

    2.11 Adjusting Belt Tension Using the pretension angle marking located in the corner of the outer housing as a reference; loosen the center mounting bolt. With the large wrench provided, hold the outer housing and remove the index bolt. Continue turning the outer housing until the proper amount of tension has been applied, 20 to 30 degrees.

  • Page 46: Auger/Fan Cleanout

    2.12 Auger/Fan cleanout WARNING: Before removing or opening the auger doors, be sure to follow the normal shut down procedure. Be certain that the tractor is shut off and all rotating components of the machine have come to a complete stop. To open the rear auger/fan cleanout access door, release the rubber latch and pull the door open.

  • Page 47: Hydraulic Cylinder And Valve

    2.14 Hydraulic cylinder and valve All cylinders and valve hose connections should be tight and leak free. If the area near a hose connection becomes oily or dirty, repairs should be made to deal the leak. Hoses should be free of cracks or cuts to ensure safe operation. Cylinder seal kits are available from your dealer to repair a leaky cylinder.
  • Page 48 A Tradition of Innovation Since 1966 H - 8 0 0 T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 49: Section 3: General Maintenance

    Wait for all movement to stop. Disconnect PTO driveline from tractor. When replacing any part on your H-800 Tub Grinder, be sure to use only DuraTech Industries authorized parts. Relieve all pressure in the hydraulic system before disconnecting the lines or performing other work on the system.
  • Page 50 Check for loose or worn chains, belts, sprockets and pulleys. Keep sprockets and pulleys aligned. Inspect rotor and all rotating parts for wrapped twine or wire build up. If machine is going to sit idle for an extended period of time, tub floor should be cleaned to prevent rust and sticking problems at start up time.

  • Page 51: Lubrication

    Lubrication CAUTION: Follow normal shutdown procedure before adjusting or lubricating. LUBRICATION INSTRUCTIONS: The operator should make a check of all grease fittings in the unit before beginning to operate it to become familiar with their locations and the correct service schedule Bearing Lubrication Bearing lubrication in the presence of dust and water should contain as much grease as speed will permit, since a full bearing with a slight leakage is the best protection against entrance of foreign material.
  • Page 52 Figure 3.1 tub drive - orbit motor tub drive shaft bearing bracket and drive shaft bearing lubrication points tub drive orbit motor bracket tub drive shaft bearing Figure 3.2 auger bearing and driveline drive line support support lubrication points auger bearing auger bearing H - 8 0 0 T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 53 Figure 3.3 fan driveline supports lubrication points fan driveline supports Figure 3.4 rotor bearing, fan housing and fan pivot lubrication points fan housing rotor bearing fan pivot fan housing H - 8 0 0 T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 54 Figure 3.5 driveline support lubrication point drive line support Figure 3.6 rotor bearing lubrication point rotor bearing H - 8 0 0 T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 55 Figure 3.7 P.T.O. universal joint lubrication points P.T.O. universal joint P.T.O. universal joint Figure 3.8 Over running clutch lubrication point Over running clutch H - 8 0 0 T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 56: Wheel Bearing Lubrications

    3.1.2 Wheel bearing lubrications H - 8 0 0 T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 57 H - 8 0 0 T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 58 H - 8 0 0 T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 59: Replacing Fan Blades

    Replacing fan blades WARNING: The fan on the H-800 Tub Grinder has an overrunning clutch. When the PTO is disengaged, the fan will continue to rotate. Follow normal shut down procedure and WAIT for all moving parts to STOP! The fan assembly on the H-800 Tub Grinder features a bolt-in replaceable fan blades and shaft. To replace the fan blades, first remove the access cover located on the front of the fan.

  • Page 60: Hammermill Maintenance

    Hammermill maintenance Visually examine the mill to see if any of the internal parts show excessive wear. These parts should include rotor discs and the holes in the discs that support the rods. Enlarged holes can cause rods to break or bend. Also check rods, rod locking or retaining devices, hammers, screens, screen tracks and hold downs, main shaft, platform locking devices, hinges or anything else that could wear and perhaps fail and causing damage to the hammermill and/or personnel safety if not properly maintained.

  • Page 61: Hammer Maintenance And Replacement

    Hammer maintenance and replacement CAUTION: Follow normal shutdown procedure before entering tub to do any service work. When installing or changing hammers, be sure to follow hammer pattern diagram carefully (page 53). Misplacement could cause excessive vibration. We recommend the following: Always replace hammers in pairs, 180 degrees apart.

  • Page 62: Lug Nut Torque Requirements

    Lug nut torque requirements H - 8 0 0 T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 63: Belt Bushing Torque Settings

    Belt Bushing Torque Settings Location ft/lbs. m/kg PTO shaft 11.5 Fan/Clutch Rotor/Front Rotor/Rear Auger Fan/Shaft Figure 3.10 hammer spacing chart for the H-800 H - 8 0 0 T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 64: Section 4: Troubleshooting The H-800 Tub Grinder

    Section 4: Troubleshooting the H-800 Tub Grinder General Troubleshooting 1. No grinding capacity 1. The screen is plugged. 1. Clean out the holes in the screen. 2. Replace or turn worn parts. 2. The hammers or screens are badly worn. 3.

  • Page 65: Appendix A: Warranty

    DuraTech Industries International Inc., reserves the right to make changes in material and/or designs of this product at any time without notice. This warranty is void if DuraTech Industries International Inc. does not receive a valid warranty registration card at its office in Jamestown, North Dakota, USA, within 10 days from date of original purchase.

  • Page 66: Appendix B: H-800 Tub Grinder Specifications

    Appendix B: H-800 Tub Grinder Specifications Weight Weight: ..................6,700 lbs. (3,039 kg) Tongue Weight: ..............1,060 lbs. (480.81 kg) Transportation Dimensions Width: ....................7’-4” (2.24 m) Length: .................... 13’-2” (4.01 m) Height: ....................8’-1” (2.46 m) Working Dimensions Width: ..................7’-4” (2.24 m)Chassis Length: .................... 13’-2” (4.01 m) Height: .....................

  • Page 67: Appendix C: Required For Operation

    Options AVAILABLE OPTIONS FOR HAYBUSTER H-800 Tub Grinder: • Various Screens Sizes • Grain Grinding Hopper Appendix C: Required for operation Tractor PTO Horsepower ................75-130 PTO Type ......1000 RPM, 1-3/8” diameter PTO Shaft with 21 splines Tractor Hydraulic Controls ....Three outlet valves and quick coupler outlets Min.
  • Page 68 A Tradition of Innovation Since 1966 H - 8 0 0 T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 69: Part 2: Parts Reference

    H-800 PTO Driven Tub Grinder Part 2: Parts Reference...

  • Page 70: Hitch Assembly

    H I T C H A S S E M B L Y H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 71 H I T C H A S S E M B L Y ITEM PART QTY. PART DESCRIPTION 4705291 SHLD\SHFT\DRIVE\FRONT 4705336 HITCH\PTO\H800 4705728 SHLD\SIDE 4705729 SHLD\DRIVE\FRONT 4800003 BOLT\HEX\3/8X1 4800010 BOLT\HEX\5/8X2 4800032 BOLT\HEX\5/8X5 4800544 BOLT\HEX\5/8X6\NC 4900005 NUT\HEX\5/8\NC 4900012 NUT\TPLCK\5/8\NC 5000001 WASH\FLAT\3/8 5000002 WASH\FLAT\5/8 5000003...

  • Page 72: Main Frame Assembly

    M A I N F R A M E A S S E M B L Y H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 73 M A I N F R A M E A S S E M B L Y ITEM PART QTY. PART DESCRIPTION 4704046 FLANGE\REINFORCE\LATCH 4705286 BRKT\FRM\REAR\FAN 4705290 DOOR\SIDE 4705320 AUGER\EXT 4800003 BOLT\HEX\3/8X1 4800018 BOLT\HEX\1/2X1-1/4 4900002 NUT\HEX\3/8\NC 4900023 NUT\TPLCK\3/8\NC 5000004 WASH\FLAT\1/2 5000006 WASH\LOCK\1/2 5000019...

  • Page 74: Platform Assembly

    P L A T F O R M A S S E M B L Y H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 75 P L A T F O R M A S S E M B L Y ITEM PART QTY. PART DESCRIPTION 4500094 LATCH\CVR\BRG\RTR\REAR 4501900 SHIM\RLLR\SPPRT\TUB\10GA SEE TUB ROLLER 4702429 SHLD\CHAIN\TUB\REAR\HD8 4705280 SHLD\TUB\LF\RR 4705281 SHLD\TUB\LR\RF 4705282 DOOR\SHLD\TUB 4705283 SUP.\SHLD\SIDE\TUB 4705284 SHLD\DR\TUB\TOP 4705285 SHLD\DR\TUB\FR 4705288...

  • Page 76: Tub Assembly

    T U B A S S E M B L Y H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 77 T U B A S S E M B L Y ITEM PART QTY. PART DESCRIPTION 4502409 AGTTR\TUB\FIN\10 4705327 TUB\H800 4705328 PETAL\TUB\H800 4705329 GSST\PETAL\TUB\H800 4705330 RING\TUB\H800 4705339 TEETH\TUB\H800 4705709 ASSY\TUB\H800 4800010 BOLT\HEX\5/8X2 4900005 NUT\HEX\5/8\NC 5000002 WASH\FLAT\5/8 5000003 WASH\LOCK\5/8 H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...

  • Page 78: Tub Drive Assembly

    T U B D R I V E A S S E M B L Y H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 79 T U B D R I V E A S S E M B L Y ITEM PART QTY. PART DESCRIPTION 1000009 SPKT\60\B\36\1-1/4\1/4KW 1000127 SPKT\60\B\15\1-1/4\5/16KW 1000268 SPKT\80\SF\21\H 1100013 CHAIN\60\45 1100062 CHAIN\60\CL 1100063 CHAIN\60\OL 1100070 CHAIN\2080\CL 1100071 CHAIN\2080\OL 1100154 CHAIN\2080\119 1400626 BUSH\1-1/4\SF 2000502 BRG\PB\1-1/4\2BOLT...

  • Page 80: Rotor Assembly

    R O T O R A S S E M B L Y H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 81 R O T O R A S S E M B L Y ITEM PART QTY. PART DESCRIPTION 4705347 RTR\32.5X15/16RD\H800 2000510 BRG\PB\2\2BOLT 4500134 SPACER\SHAFT\5.56 OD\RTR 4500253 WASH\THRUST\3-1/8IDX6SQ 4500425 SPCR\CAST\RTR\6-1/4 OD X 3 ID 4501204 SPCR\HMMR\1-1/2X1X1-1/4 4700266 NUT\ROTOR\3 W/SHOULDER 4700267 NUT\RTR\3\W/O;SHOULDER 4500019 PL\RTR\MOVEABLE5.32IDX3/16 4705277...

  • Page 82: Slug Bar Assembly

    S L U G B A R A S S E M B L Y H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 83 S L U G B A R A S S E M B L Y ITEM PART QTY. PART DESCRIPTION 2000813 CLLR\SHFT\1-1/2\SET 4705343 SHAFT\SLUGBAR 4705344 BRKT\INDEX\SLUGBAR 4705345 BRKT\MNT\HANDLE\SLUGBAR 4705725 BAR\SLUG\1-1/2 4705726 BAR\SLUG\1-1/2 4800082 BOLT\HEX\1/2X1-1/2 4800114 BOLT\HEX\1/2X2 4800456 PIN\RLLD\3/16X1-1/8 4900001 NUT\HEX\1/2\NC 5000004 WASH\FLAT\1/2 5000006...

  • Page 84: Auger And Drive Assembly

    A U G E R A N D D R I V E A S S E M B L Y H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 85 A U G E R A N D D R I V E A S S E M B L Y ITEM PART QTY. PART DESCRIPTION 1400578 BUSH\QD\SF\2 1400582 BUSH\Q1\1-1/2 1400841 SHVE\5V-4\15.0\TB 1400842 SHVE\5V-3\7.4\SF 1400846 BUSH\B3\2 1400850 SHVE\5V-3\11.8\SF 1400854 SHVE\5V-4\7.50\TB 1400855 BUSH\A1\2 1600113...

  • Page 86: Fan Assembly

    F A N A S S E M B L Y H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 87 F A N A S S E M B L Y ITEM PART QTY. PART DESCRIPTION 1000129 SPKT\60\B\12\1\1/4KW 1100062 CHAIN\60\CL 1100063 CHAIN\60\OL 1100270 CHAIN\60\77 2000080 BRG\CAM\1/2” I.D.X1-1/2” O.D 2000311 BRG\FLG\CAST\1-3/4\4BOLT 4500529 PL\MNT\FAN 4705295 MNT\FRONT\FAN\H800 4705323 HSG\FAN\TOP 4705325 HSG\FAN\FR 4705326 FAN\ASSY\H800 4705342 FAN\ASSY\REPLCB\FINS-SHAFT\H800 4705735...

  • Page 88: Fan Assembly - Detail A

    F A N A S S E M B L Y - D E T A I L A H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 89 F A N A S S E M B L Y - D E T A I L A ITEM PART QTY. PART DESCRIPTION 1000129 SPKT\60\B\12\1\1/4KW 1100062 CHAIN\60\CL 1100063 CHAIN\60\OL 1100270 CHAIN\60\77 2000080 BRG\CAM\1/2” I.D.X1-1/2” O.D 2000311 BRG\FLG\CAST\1-3/4\4BOLT 4500529 PL\MNT\FAN 4705295 MNT\FRONT\FAN\H800 4705323...

  • Page 90: Fan Drive Assembly

    F A N D R I V E A S S E M B L Y H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 91 F A N D R I V E A S S E M B L Y ITEM PART QTY. PART DESCRIPTION 1400840 SHVE\5V-4\12.5\TB 1400844 BUSH\A2\2 1400845 BUSH\A2\3 1400854 SHVE\5V-4\7.50\TB 1400855 BUSH\A1\2 1600112 V-BELT\5VX\4\100.0 1600120 V-BELT\5VX\4\83 2000510 BRG\PB\2\2BOLT 3600837 CLUTCH\OVERRUNNING\CW 4705297 SPCR\DISK\FAN 4705716 SHFT\DRIVE\REAR\H800...

  • Page 92: Covered Spout Assembly

    C O V E R E D S P O U T A S S E M B L Y H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 93 C O V E R E D S P O U T A S S E M B L Y ITEM PART QTY. PART DESCRIPTION 8101691 #3\CURVED\SPOUT\KIT 4800003 BOLT\HEX\3/8X1 4800277 BOLT\HEX\1/4X1 4900023 NUT\TPLCK\3/8\NC 4900084 NUT\TPLCK\1/4\NC 5000001 WASH\FLAT\3/8 8100247 BOLT\ADJ\SPOUT 8100257 BUSH\DFLCTR\SPOUT 8100299 STRAP\ADJ\SPOUT...

  • Page 94: Fan Assembly - Replaceable Fin And Shaft

    F A N A S S E M B L Y - R E P L A C E A B L E F I N A N D S H A F T H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 95 F A N A S S E M B L Y - R E P L A C E A B L E F I N A N D S H A F T ITEM PART QTY. PART DESCRIPTION 1400847 BUSH\2517\2-7/16 4705340 MNT\FIN\REPLACEABLE\H800...

  • Page 96: Pressure Roller Assembly

    P R E S S U R E R O L L E R A S S E M B L Y H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 97 P R E S S U R E R O L L E R A S S E M B L Y ITEM PART QTY. PART DESCRIPTION 4700886 PRESSURE ROLLER COMP. 11” includes items 1-10, 13,14,17,18, and cotter key 2900004 CUP\INNER\WHEEL HUB 2900018 CONE\OUTER\WHL;HUB(67048...

  • Page 98: Tub Roller Assembly

    T U B R O L L E R A S S E M B L Y H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 99 T U B R O L L E R A S S E M B L Y ITEM PART QTY. PART DESCRIPTION 1200013 RLLR\TUB\1-1/2\W/O FLANGE 2000584 BRG\CYL\1-1/2\DLOK 4501900 SHIM\RLLR\SUP\TUB\10GA 4501131 SHIM\RLLR\SUP\TUB\1/4 4702007 BRG\PB\RLLR\TUB\ASY 4800114 BOLT\HEX\1/2X2 4900001 NUT\HEX\1/2\NC 5000004 WASH\FLAT\1/2 5000006 WASH\LOCK\1/2 H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...

  • Page 100: Hydraulic Assembly

    H Y D R A U L I C A S S E M B L Y H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...

  • Page 101: Tractor Connections

    T R A C T O R C O N N E C T I O N S ITEM PART NO. QTY. PART DESCRIPTION 3701682 HOSE\HYD\1/4X260\9/16FJC 3701683 HOSE\HYD\1/4X251\9/16FJC 3701684 HOSE\HYD\1/4X313\9/16FJC 3701684 HOSE\HYD\1/4X313\9/16FJC 3701685 HOSE\HYD\1/2X95\3/4MORX3/4FJICS/90 3701686 HOSE\HYD\1/2X95\3/4MORX3/4FJICS 3800530 FTG\3/4MORX9/16MJIC\ST 3800694 FTG\3/4FOR\QUICK;CPLR\MALE H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...

  • Page 102: Flow Control Valve

    F L O W C O N T R O L V A L V E ITEM PART QTY. PART DESCRIPTION 3701685 HOSE\HYD\1/2X95\3/4MORX3/4FJICS/90 3701686 HOSE\HYD\1/2X95\3/4MORX3/4FJICS 3701687 HOSE\HYD\1/2X55\3/4FJICX3/4FJIC\90 3701688 HOSE\HYD\1/2X 49\3/4FJICX3/4FJIC 3800477 FTG\3/4MORX3/4MJIC\ST 3800483 FTG\3/4MORX3/4MJICX3/4MJIC\RUN;TEE 4000331 VALVE\FLW-CNTRL\#8FOR H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...

  • Page 103: Fan Orbit Motor

    F A N O R B I T M O T O R ITEM PART QTY. PART DESCRIPTION 3701684 HOSE\HYD\1/4X313\9/16FJC 3701684 HOSE\HYD\1/4X313\9/16FJC 3800538 FTG\7/8MORX9/16MJIC\90 3900025 MOTOR\HYD\17.9\H H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...

  • Page 104: Tub Drive Orbit Motor

    T U B D R I V E O R B I T M O T O R H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 105 T U B D R I V E O R B I T M O T O R ITEM PART QTY. PART DESCRIPTION 3701687 HOSE\HYD\1/2X55\3/4FJICX3/4FJIC\90 3701688 HOSE\HYD\1/2X 49\3/4FJICX3/4FJIC 3800328 FTG\7/8MORX3/4MJIC\ADPT 3800696 FTG\7/8MORX3/4MJIC\90 3900005 MTR\HYD\14.9\2000\SAE;A H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...

  • Page 106: Fan Hydraulic Cylinder

    F A N H Y D R A U L I C C Y L I N D E R H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 107 F A N H Y D R A U L I C C Y L I N D E R ITEM PART QTY. PART DESCRIPTION 3701682 HOSE\HYD\1/4X260\9/16FJC 3701683 HOSE\HYD\1/4X251\9/16FJC 3800453 FTG\3/4MORX9/16MJIC\90 3800683 FTG\3/4MOR\ORFICE\0.0490” 4100224 CYL\HYD\2-1/2X16\1-1/2ROD\3/4OR 4100235 SEAL KIT FOR 4100224 H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...

  • Page 108: Hydraulic Schematic

    H Y D R A U L I C S C H E M A T I C H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...

  • Page 109: Flow Control Valve (4000331)

    F L O W C O N T R O L V A L V E ( 4 0 0 0 3 3 1 ) ITEM PART NO. DESCRIPTION 4000331 VALVE\FLW-CRTL\#8FOR 3 & 8 4000334 HDL\ASSY\V\HYD 5,10,11, & 13 4000335 SEAL\KIT\V\HYD (INCLUDES 2 EACH OF 5,10,11, &...
  • Page 110 A Tradition of Innovation Since 1966 H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...

  • Page 111: Fan Orbit Motor Assembly

    F A N O R B I T M O T O R A S S E M B L Y ITEM PART NO. QTY. DESCRIPTION 3900025 Mtr\Hyd\17.9\H\A;MNT\7/8for o-ring thread 3900002 Mounting Flange 6200011 Key, Woodruff 7501038 Seal Kit H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...

  • Page 112: Tub Orbit Motor Assembly

    T U B O R B I T M O T O R A S S E M B L Y H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 113 T U B O R B I T M O T O R A S S E M B L Y ITEM PART QTY. PART DESCRIPTION 3900005 MTR\HYD\14.9\200\SAE;A 6200004 5/16” X 1-1/2” KEY 3900011 MOUNTING FLANGE 7501005 SEAL KIT H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...

  • Page 114: 3600885 P.t.o. Assembly

    3 6 0 0 8 8 5 P . T . O . A S S E M B L Y H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 115 3 6 0 0 8 8 5 P . T . O . A S S E M B L Y ITEM PART QTY. PART DESCRIPTION 3600885 PTO\55E\BALLSHEAR\1-3/8-21 3600820 CROSS & BEARING KIT\55E 3600877 YOKE\SHEAR\2-ID\55E 4800982 3/8X2 GRADE 2 SHEAR BOLT 3600535 YOKE\55\QD\CLR\1-3/8\21SP H - 8 0 0 T U B G R I N D E R...

  • Page 116: Axle Assembly

    A X L E A S S E M B L Y H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 117 A X L E A S S E M B L Y ITEM PART QTY. PART DESCRIPTION 2500978 AXLE\TOR\8KLB 2600867 WHL\8-BOLT\17.5X6.75\8x6.5 2600878 WHL\ASSY\215/75R17.5 W/8-BOLT WHL 17.5X6.75 (INCLUDES 2600867 WHEEL AND 2600879 TIRE) 2600879 TIRE\10R17.5\16PLY H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...

  • Page 118: Taillights

    T A I L L I G H T S H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 119 T A I L L I G H T S ITEM PART QTY. PART DESCRIPTION 4705733 BRKT\LIGHT\RH 4705734 BRKT\LIGHT\LH 4800003 BOLT\HEX\3/8X1 4800277 BOLT\HEX\1/4X1 4900002 NUT\HEX\3/8\NC 4900009 NUT\HEX\1/4\NC 5000001 WASH\FLAT\3/8 5000019 WASH\LOCK\3/8 5000024 WASH\LOCK\1/4 5701058 TAILLIGHT\RED\LED\ASSY\4PIN 5701059 TAILLIGHT\RED\LED\ASSY\4PIN NOT SHOWN 5700924 HARN\TAIL;LIGHTS\SHREDDR\4PIN 5701079 KIT\LIGHT\LED\2-LIGHT\4-PIN (INCLUDES 5701058, 5701059, AND 5700924)
  • Page 120 A Tradition of Innovation Since 1966 H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...

  • Page 121: Taillight Schematic

    T A I L L I G H T S C H E M A T I C H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...

  • Page 122: Grain Hopper Assembly (Optional)

    G R A I N H O P P E R A S S E M B L Y ( O P T I O N A L ) H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 123 G R A I N H O P P E R A S S E M B L Y ( O P T I O N A L ) ITEM PART QTY. PART DESCRIPTION 4501341 CVR\END\HPPR\GRAIN 4705296 CVR\RTR\HPPR\GRAIN 4705299 HPPR\GRAIN\H800 4800003 BOLT\HEX\3/8X1 4800913...

  • Page 124: Decals

    D E C A L S 6500082 6500040 6500220 6500041 6500237 6500085 6500042 6500221 6500118 6500043 6500212 6500056 6500283 6500322 6500304 6500356 6500434 6500366 6500417 6500435 6500339 6500416 6500363 6500488 6500489 6500490 H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 125 D E C A L S ITEM PART QTY. PART DESCRIPTION 6500040 DECAL\WARN\SHIELD\PROT 6500041 DECAL\WARN\PROTECTION 6500042 DECAL\WARN\KEEP;WHL;BLTS 6500043 DECAL\WARN\NO;RIDERS 6500056 DECAL\INFO\ROTATION\STR 6500082 DECAL\WARN\ROTATN;PART;> 6500085 DECAL\DNGR\ROTATNG;DR-LNE 6500118 DECAL\DNGR\OBJCTS;THROWN 6500212 DECAL\WARN\ROTATING;PRT;> 6500220 DECAL\WARN\HI;PRESS;FLUID 6500237 DECAL\DNGR\AUGER;INT 6500221 DECAL\WARN\THROWN;OBJCTS 6500283 DECAL\WARN\OVERLOAD;TUB 6500304 DECAL\LOGO\HYBSTR\1-3/4\W/SUNBURST 6500322 DECAL\CAUT\ADJ_DRAWBAR\16”...

  • Page 126: Decal Locations

    D E C A L L O C A T I O N S 6500339 6500434 6500221 6500490 6500434 6500366 6500042 6500040 6500041 6500304 6500363 6500283 6500488 6500212 6500417 6500488 6500435 6500237 6500488 6500082 H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 127 D E C A L L O C A T I O N S 6500056 6500489 6500304 6500043 6500221 6500118 6500212 6500040 6500041 6500082 6500363 6500488 H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 128 D E C A L L O C A T I O N S 6500417 6500085 6500220 6500435 6500082 6500488 6500490 6500082 H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 129 D E C A L L O C A T I O N S 6500417 6500417 6500416 6500417 6500417 6500416 6500356 H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...
  • Page 130 A Tradition of Innovation Since 1966 H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...

  • Page 131: Tub Grinder Documentation Comment Form

    H-800 Tub Grinder Documentation Comment Form DuraTech Industries welcomes your comments and suggestions regarding the quality and usefulness of this manual. Your comments help us improve the documentation to better meet your needs. • Did you find any errors? • Is the information clearly presented? • Does the manual give you all the information you need to operate the equipment safely and effectively? • Are the diagrams and illustrations correct?
  • Page 132 A Tradition of Innovation Since 1966 H - 8 0 0 T U B G R I N D E R P A R T S R E F E R E N C E...

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