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DuraTech Industries Haybuster 1150 Operating Instructions Manual

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Manual 1: Operating Instructions
1150 /1155
Tub Grinder
0500109 • J
2014
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  • Page 1 Manual 1: Operating Instructions 1150 /1155 Tub Grinder roduct nformatIon nDusTrIes nTernaTIonal Po B 1940, J , nD 58402-1940 amesTown : (701) 252-4601• F : (701) 252-0502 • 0500109 • J 2014 DuraTechInDusTrIes hayBusTer...
  • Page 2 A Tradition of Innovation Since 1966...
  • Page 3 Manual 1: Operating Instructions DuraTech Industries International Inc. (DuraTech) has made every effort to assure that this manual completely and accurately describes the operation and maintenance of the 1150™ / 1155™ Haybuster Tub Grinders as of the date of publication. DuraTech reserves the right to make updates to the machine from time to time.
  • Page 4 A Tradition of Innovation Since 1966...
  • Page 5 F O R E W O R D Foreword All personnel must read and understand the following sections before operating the 1150/1155 Haybuster Tub Grinders. • Foreword and Section 1, important safety information. • Section 3, “Machine operation,” which explains normal operation of the machine.
  • Page 6 T A B L E O F C O N T E N T S Grind most types of crop residue • Stover • Straw Grind various sizes • Screens are available from 1/8” to 8” • Combine screen sizes to get desired cut Operator protection As with all machinery, care needs to be taken in order to insure the safety of the operator and those in the surrounding area.

  • Page 7: Table Of Contents

    T A B L E O F C O N T E N T S Part 1: Operating Instructions .........1 Introduction ......................2 Purpose ........................2 How to use this manual .................... 3 Section 1: Safety ................. 5 1.1 Safety-alert symbols ..................6 1.2 Operator - personal equipment ................
  • Page 8 T A B L E O F C O N T E N T S Section 3: Operation ..............29 3.1 Pre-operation inspection ................... 29 3.2 Starting the Tub Grinder ................... 30 3.3 If the engine fails to start .................. 30 3.4 Throttle operation .....................
  • Page 9 T A B L E O F C O N T E N T S Section 4: Engine Maintenance ..........53 Section 5: General Maintenance ..........53 5.1 Welding Procedure ................... 53 5.2 Batteries ......................55 5.3 Lubrication ....................... 55 5.4 Pressure roller lubrication ................
  • Page 10 T A B L E O F C O N T E N T S A Tradition of Innovation Since 1966 1 1 5 0 / 1 1 5 5 H A Y B U S T E R T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 11: Part 1: Operating Instructions

    1150 /1155 Tub Grinder Manual 1: Operating Instructions 1 1 5 0 / 1 1 5 5 H A Y B U S T E R T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 12: Introduction

    Combine screen sizes to get desired cut To avoid possible damage to the machine and risk of injury to the operator, consult with a DuraTech Industries International, Inc. (DuraTech Industries) representative before attempting to grind materials other than livestock forage.

  • Page 13: How To Use This Manual

    How to use this manual Manual organization This manual is organized into the following parts: • Manual 1: Operating instructions explain how to set up, use and maintain the 1150/1155 Haybuster Tub Grinder. • Manual 2: Parts reference contains diagrams of each assembly with the number of each part identified. A key on the facing page contains a description of the part and the quantity used.
  • Page 14 Form found in the 1150/1155 HAYBUSTER TUB GRINDER documentation packet. NOTE: This form requires both the dealer’s signature and the customer’s signature. The dealer is responsible for returning the signed form to DuraTech Industries. • Manuals for certain third-party components are provided separately. The operator must also be familiar with their contents.

  • Page 15: Section 1: Safety

    Before operating this unit, you should familiarize yourself with these manuals as well. Safety is an ongoing job experience, and DuraTech Industries has made every effort to make sure that the 1150/1155 Haybuster Tub Grinder provides operator security and comfort. DuraTech Industries encourages you to bring to our attention as quickly as possible any suggestions you may have concerning the safety of the equipment.

  • Page 16: Safety-Alert Symbols

    When replacing a machine component to which a decal is attached, be sure to also replace the decal. • Replacement decals can be purchased from your Haybuster dealer. DuraTech Industries uses industry accepted ISO/ANSI standards in labeling its products for safety and operational characteristics. Safety‑Alert Symbol Read and recognize safety information.
  • Page 17 This manual uses the symbols to the right to denote important safety instructions and information. DANGER The DANGER, WARNING and CAUTION symbols are used to denote conditions as stated in the text above. WARNING Furthermore, the text dealing with these situations is surrounded by a box with a white background, will begin with DANGER, WARNING, or CAUTION.

  • Page 18: Operator - Personal Equipment

    Operator ‑ personal equipment THE OPERATOR Physical Condition You must be in good physical condition and mental health and not under the influence of any substance (drugs, alcohol) which might impair vision, dexterity or judgment. Do not operate a 1150/1155 HAYBUSTER TUB GRINDER when you are fatigued. Be alert ‑ If you get tired while operating your 1150/1155 HAYBUSTER TUB GRINDER, take a break.

  • Page 19: Machine Safety Labels

    Machine safety labels The safety decals located on your machine contain important information that will help you operate your equipment. Become familiar with the decals and their locations. DANGER: OBJECTS THROWN BY MACHINE DO NOT OPERATE WITHOUT WEARING SAFETY GLASSES AND A HARD HAT. KEEP UNAUTHORIZED PERSONNEL OUT OF GRINDING AREA! 6500118...
  • Page 20 WARNING: FOR YOUR PROTECTION AND SAFETY OF OTHERS, FOLLOW THESE SAFETY RULES READ AND UNDERSTAND OPERATORS MANUAL BEFORE OPERATING MACHINE. PLACE ALL CONTROLS IN NEUTRAL, STOP 6500208 ENGINE, REMOVE IGNITION KEY, LOCK OUT POWER SOURCE, AND WAIT FOR ALL MOVEMENT TO STOP BEFORE SERVICING, ADJUSTING, REPAIRING, OR UNPLUGGING.
  • Page 21 WARNING: THROWN OBJECT HAZARD, TO PREVENT SERIOUS INJURY OR DEATH DO NOT RAISE TUB WHEN ROTOR IS TURNING. DISENGAGE ROTOR AND ALLOW TO COME TO A 6500209 COMPLETE STOP. BE CERTAIN THAT ALL PERSONNEL ARE CLEAR OF MACHINERY AREA. RAISE TUB TO FULL VERTICAL POSITION. STOP ENGINE AND REMOVE KEY BEFORE APPROACHING TUB AND ROTOR AREA.
  • Page 22 OR SMOLDERING EXISTS, AND THE BATTERY IS SWITCHED OFF. REMOVE ALL FLAMMABLE DEBRIS FROM ENGINE, SHIELDING, CONTROL PANEL, UNDER MACHINE AND ANYWHERE MATERIAL IS COLLECTED. DURATECH INDUSTRIES IS NOT RESPONSIBLE FOR FIRES CAUSED BY HAZARDS LEFT TO 6500425 SMOLDER AND BURN, OR IMPROPER SHUTDOWN PROCEDURES.

  • Page 23: Shielding

    Each and every aspect of the DuraTech Industries 1150/1155 Haybuster Tub Grinder should be reviewed by each operator on a frequent basis. Safety systems are in place that result in direct operator security.
  • Page 24 • Allow no one on the Tub Grinder at any time during operation. Never allow riders on the machine at any time. • Unauthorized personnel should stay out of the grinding area. • Always perform the pre‑operation inspection before operating this machine. •...

  • Page 25: Thrown Objects And Operator Safety

    Thrown objects and operator safety An operational characteristic of all grinders is that objects may be thrown out of the hopper. Thrown objects may present a safety hazard to persons in the area. This section is to inform the operator of this characteristic, and what can be done to reduce the risk of injury to the operator and persons in the area.

  • Page 26: Service And Maintenance

    If injured, seek medical attention immediately to prevent serious infection or reaction. When replacing any part on your Tub Grinder, be sure to use only DuraTech Industries authorized parts. DO NOT PERFORM MAINTENANCE ON THE INTERIOR OF THE TUB DURING...

  • Page 27: Personal Protection Equipment

    Personal protection equipment Operators and authorized observers of the Tub Grinder are recommended to wear head, eye, and ear protection. No loose clothing is allowed. Fire Prevention Grinding hay in a tub grinder produces a large amount of potentially combustible material. The risks of fire can be significantly reduced with proper operating and maintenance procedures.

  • Page 28: Fire Extinguishers

    REMOVAL AND CLEANING INSTRUCTIONS: • Clean the engine compartment daily or more often if conditions require it be done more frequently. When cleaning the engine compartment, always clean the top of the engine and the areas around exhaust manifolds, exhaust plumbing and turbochargers. •...

  • Page 29: Important Safety Reminders

    Read the label on your extinguisher now, most extinguishers have descriptions of this method, and an estimated working time. If an extinguisher is only partially used, the dry chemical will jam in the seals, allowing the extinguisher to loose its pressure charge in less than an hour, making it useless to you.

  • Page 30: Section 2: Introduction

    Section 2: Introduction 2.1 Description of the 1150/1155 Haybuster Tub Grinders The Tub Grinder is designed to grind most types of hay, grain and crop residue such as stover and straw. The unit incorporates a number of basic features including the engine, electronic engine controls, rotating tub, the electronic governor, the rotor and hammer assemblies, the tub chain and drive assemblies, as well as the belly and discharge conveyors assemblies.
  • Page 31 figures 2.2 & 2.3 major system components folding optional hay guide in the discharge conveyor in tub flare transport position the transport position work light radiator access panel engine compartment access panel fire extinguisher battery box tub roller access panel and shield folding tub flare in the folded position...

  • Page 32: Fluid Coupling

    The rotor is the heart of the grinder. The standard rotor contains swinging hammers and is used for general grinding. 2.5 Screens All DuraTech Industries tub grinders come equipped from the factory with two screens. The diameter of the screens are specified by the customer at the time of purchase.

  • Page 33: Tub

    2.6 Tub Material to be ground is loaded into the tub using a wheel loader, or other suitable method. As the tub rotates, this material is fed to the rotor. The faster the tub rotates , the more material is exposed to the rotor, and the greater the load on the engine.

  • Page 34: 1150/1155 Haybuster Tub Grinder Electronic Engine Controls

    2.11 1150/1155 Haybuster Tub Grinder Electronic Engine Controls (S.N. Up To 23‑2‑GJ‑0190) figure 2.5 control panel Quad gauge Fuel gauge Multi gage Scroll switch Key switch Throttle toggle Hour meter Rotor engage button - hold in for Engine kill switch approximately 30 (red in color) seconds...

  • Page 35: A 1150/1155 Haybuster Tub Grinder Electronic Engine Controls

    2.11a 1150/1155 Haybuster Tub Grinder Electronic Engine Controls (S.N. 23‑2‑HJ‑0191 To 23‑2‑11‑0178) figure 2.6 control panel (CAT Panel Tier II) Fuel gauge See Section 2.11c Rotor engage button - hold in for approximately 30 seconds Rotor disengage button - push in to disengage fluid Electronic governor coupler...

  • Page 36: B 1150/1155 Haybuster Tub Grinder Electronic Engine Controls

    2.11b 1150/1155 Haybuster Tub Grinder Electronic Engine Controls (S.N. 23‑2‑12‑0‑279 And Up) figure 2.7 control panel (CAT Panel Tier III) Fuel gauge Rotor disengage button - push in to disengage fluid See Section 2.11c coupler (yellow in color) Rotor engage button - hold in for approximately 30 seconds...

  • Page 37: Cat Control Panel For Tier Ii And Tier Iii Engines

    2.11c CAT Control Panel for Tier II and Tier III Engines 5700939 Oil pressure 5700941 Water temperature Diagnostic lamp Warning lamp 5700940 Voltmeter 5700938 Fuel pressure Circuit breaker 5700907 Engine tachometer 5700497 Key switch Maintenance clear switch 5700861 Throttle control Maintenance lamp Engine kill switch (red in color)

  • Page 38: Other Controls

    2.12 Other controls Rear conveyor controls The rear conveyor controls are located at the rear left cor- ner of the machine. From left to right operator can use the first toggle switch to fold and unfold the conveyor from the conveyors transport position, the second toggle switch al- lows the operator to raise or lower the discharge conveyor, and the final toggle switch allows the operator to pivot the...

  • Page 39: Section 3: Operation

    Section 3: Operation 3.1 Pre‑operation inspection Read and have a thorough understanding of the operator’s manual, especially the sections pertaining to machine operation and safety. Also make sure that anyone who will assist you in the operation or maintenance of this machine understands how the machine operates.

  • Page 40: Starting The Tub Grinder

    3.2 Starting the Tub Grinder NOTE: The engine will start easier at cool temperatures by use of a starting aid. A block heater or other means can be used to warm the engine. NOTE: Do not crank the engine for more than 30 seconds. Allow the starter motor to cool for two minutes before cranking again.

  • Page 41: Automatic Engine Shutdown System

    3.5 Automatic engine shutdown system The engine will automatically shut down if it overheats or if engine oil pressure is inadequate. If this happens, perform the following steps: Check the engine oil level. Inspect the radiator, rotating screen, and clean if necessary. Check tension and condition of the fan and rotating screen belts.

  • Page 42: Parts Of The Electronic Governor

    3.8 Parts of the electronic governor FUSE LIGHT This light is on when the key switch is receiving power. SENSOR LIGHT This light is on whenever the electronic governor is receiving an adequate input signal from the sensor. For the sensor light to work you must: •...

  • Page 43: Operation Of The Electronic Governor

    speed lights fuse light figure 3.1 electronic governor controls sensor light range switch engine load knob tub speed knob tub mode NOTE: some switch units may be NOTE: some labeled tub limit units may control be labeled automatic and manual 3.9 Operation of the electronic governor Engine (Auto) mode IMPORTANT: Except when calibrating or trouble shooting the electronic governor always use the...

  • Page 44: Calibration Of The Electronic Governor

    3.10 Calibration of the electronic governor To calibrate the electronic governor, perform the following steps: Begin calibration procedure with 1150/1155 HAYBUSTER TUB GRINDER Tub Grinder completely shutdown. Place the MODE switch in the OFF position and the RANGE switch in the H‑High position. Rotate the TUB SPEED KNOB fully clockwise toward the rabbit position.

  • Page 45: Raising The Tub

    3.12 Raising the tub NOTE: If the grinder becomes plugged or if the rotor requires maintenance, do not raise the platform with the tub full of material. To raise the tub, perform the following steps: Verify that the tub grinder is parked on level surface. Disengage the fluid coupler, and wait for the rotor to stop turning.

  • Page 46: Starting And Stopping The Belly And Discharge Conveyors

    3.14 Starting and stopping the belly and discharge conveyors The belly and discharge conveyors are on one circuit, so one control starts and stops both conveyors. The control is found at the operator panel near the engine. Conveyors should be started before the rotor is started, and should be allowed to run until the rotor stops turning.

  • Page 47: Operating The Grinder Using The Remote Radio Option

    When both the red and yellow LEDs are on, the transmitter is in configuration/program mode. Mode of operation The Omnex Origa system has several modes of operation. The mode preset for DuraTech Industries is: The Power ON (green) button powers up the transmitter. Output 9 is energized when the Power ON button is pressed All functions are shut off when the Power OFF button (red button) is pressed.
  • Page 48 Output 10 is energized when any of functions 3-8 are pressed. Functions 1 & 2 are interlocked latched functions and are used for tub rotation. Pressing one function will start that function. It will not stop until either button is pressed. There is a two second delay when changing tub direction.

  • Page 49: Grinding

    3.18 Grinding Before you begin grinding, start the machine and check the direction of the tub’s rotation. Also check the electronic governor for proper operation. Watch for unusual or excessive vibration. If any occur, immediately shut off the power. Determine the cause and correct it before starting the grinder again.

  • Page 50: If Lodging Occurs While Grinding

    3.20 If lodging occurs while grinding Occasionally materials may lodge against the side of the tub and not feed down to the mill. If this occurs, reverse the tub direction briefly, and then start the tub in a forward direction again. This practice normally dislodges any materials. CAUTION: Never attempt to dislodge material inside the tub when machine is in operation by manually pushing materials down.
  • Page 51 Check the lights and the brakes for proper function. If your machine is a model 1155 tub grinder, check the turning clearance between the grinder and the towing vehicle. Check local ordinances regarding restrictions for machine travel on local roads. Read Section 1.12 “Towing”...

  • Page 52: Preparing The 1150/1155 Haybuster Tub Grinder For Operation After Transport

    3.23 Preparing the 1150/1155 HAYBUSTER TUB GRINDER for operation after transport To prepare the 1150/1155 Haybuster Tub Grinder for operation after transport, perform the following steps: Check the location. • Are there power lines, branches, roof trusses, etc. that will obstruct the unfolding operation of the conveyor and the loading operation of the tub? •...

  • Page 53: Removing The 1150/1155 Haybuster Tub Grinder From Storage

    3.25 Removing the 1150/1155 HAYBUSTER TUB GRINDER from storage To remove the 1150/1155 HAYBUSTER TUB GRINDER from storage, perform the following steps: Perform a thorough pre‑operation inspection as specified in Section 3.1 (page 26) of this manual. 3.26 Installing a screen CAUTION: Disengage the fluid coupler, shut off the engine, remove the key, and wait until the rotor has stopped spinning before entering the tub.

  • Page 54: Adjusting The Conveyor Belt Tension

    3.27 Adjusting the conveyor belt tension IMPORTANT: Do not overtighten conveyor belts. Use only enough tension to eliminate belt slippage. Both rollers on the belly conveyor and the discharge conveyor are adjustable to allow for belt stretch and tracking. If the conveyor belt slows down or stops during operation, slippage may be the cause.

  • Page 55: Adjusting The Conveyor Belt Tracking

    3.28 Adjusting the conveyor belt tracking A. When a new belt is installed, use only genuine DuraTech Industries parts. Begin by adjusting the drive roller so that the mounting bearings are the same distance from the end of the conveyor frame. This ensures that the roller centerline is square with conveyor frame. Adjust the idler roller bolts so that they are equal on both sides of the conveyor.

  • Page 56: Adjustable Belly Belt Seals

    3.29 Adjustable belly belt seals Always make sure the belt seals (pn # 1700166) and endless belt are in contact with each another. When adjusting the belt seal as it wears down, loosen the bolts and push belt seal down so that it comes in contact with the endless belt again.

  • Page 57: Adjusting Tub Chain Tension

    3.31 Adjusting tub chain tension To adjust the tub chain tension, perform the following steps: Loosen (4) bolts holding motor mounting lock bolts plate. Turn (2) adjusting bolts to set chain tension. Tighten the (4)bolts holding motor mounting plate. chain path adjusting bolts 3.32 Engaging fluid coupler IMPORTANT: Read and have a thorough understanding of the fluid coupler’s operators manual.

  • Page 58: Electro-Hydraulic Valve Coil Test

    3.34 Electro‑hydraulic valve coil test See the figure 3.5 for the location of the electro‑hydraulic valve coil. This test requires an accurate ohm meter. Disconnect the wiring harness leads at the electro-hydraulic valve coil. Check resistance of valve coil leads at the terminals. The resistance should be between 38 to 44 ohms. If the values are not within this range, replace the electro-hydraulic valve coil.

  • Page 59: Electro-Hydraulic Valve Calibration (For Sn Up To 0166)

    IMPORTANT! - DO NOT ENGAGE THE FLUID COUPLER AT THIS TIME! Turn the adjusting stud clockwise until the tub rotates at the desired speed. Lock the jam nut on the adjusting stud and replace the rubber end cap on the electro-hydraulic valve. When the electro-hydraulic valve is adjusted in this manner, it will function only as a manual flow control.

  • Page 60: Electro-Hydraulic Valve Calibration (For Sn 0167 And Up)

    3.35a Electro‑hydraulic valve calibration (for SN 0167 and up) location of acorn nut and jam nut electro-hydraulic valve To calibrate the electro-hydraulic valve coil after following the three steps above, perform the following steps: Shut down the machine using the normal shutdown procedure in this manual Disconnect the wiring harness from the electro-hydraulic valve coil.

  • Page 61: 1150/1155 Grapple Loader Option

    3.36 1150/1155 Grapple loader option An optional grapple loader is available for the 1150/1155 Tub Grinders. This loader can be used to place most materials into the grinder’s tub. From the loader’s cab, the operator is able to see what is occurring in the tub. Stabilizer legs are included with the optional loader, and their controls are located in the operator’s cab with the controls for operating the loader.
  • Page 62 Joystick Controls for 1150/1155 Grapple Loader right hand switch left hand switch left hand joystick right hand joystick Left Hand Joystick Controls Right Hand Joystick Controls Main Knuckle Boom Lower Lower Bucket Bucket Open Close Main Knuckle Boom Raise Raise Left hand switch controls the Right hand switch controls the Up/Down of the discharge...

  • Page 63: Section 4: Engine Maintenance

    Section 4: Engine Maintenance Engine oil level, engine coolant level, air filters, and fan belt tension should be checked daily. All debris, and combustible or ignitable material should be cleared from the engine compartment daily or more often as conditions warrant.
  • Page 64 Stop the engine. Turn the switched power to the OFF position. Disconnect the negative battery cable from the battery. Disconnect the connectors from the computerized equipment listed on the previous page. Move each har- ness to a position that will not allow the harness to accidentally move back and make contact with any of the connector pins.

  • Page 65: Batteries

    5.2 Batteries Check the condition of the batteries to insure that the electrolyte level is correct. Make sure that the terminals and cables are not corroded, and that the battery is held in place properly. Also make sure there is no arcing or grounding by the terminals.
  • Page 66 LUBRICATION CHART 1 1 5 0 / 1 1 5 5 H A Y B U S T E R T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 67 figure 5.2 rotor bearing vent and sight glass rotor bearing sight (Ref # 1) figure 5.3 drive line lubrication points lubrication zerk (Ref # 6) lubrication zerk (Ref # 6) 1 1 5 0 / 1 1 5 5 H A Y B U S T E R T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 68 figure 5.4 lubrication zerks discharge conveyor lift, and discharge conveyor pivot lubrication points discharge conveyor pivot (Ref # 9) discharge conveyor lift pivot (Ref # 10) figure 5.5 belly conveyor roller& discharge conveyor roller lubrication points belly conveyor roller belly conveyor roller (Ref # 11) (Ref # 11) discharge conveyor roller...
  • Page 69 figure 5.6 discharge conveyor roller lubrication point discharge conveyor roller (Ref # 8) figure 5.7 tub pivot lubrication points tub pivots (Ref #12) figure 5.8 radiator pivot lubrication points radiator pivots (Ref #17) 1 1 5 0 / 1 1 5 5 H A Y B U S T E R T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 70: Pressure Roller Lubrication

    5.4 Pressure roller lubrication Tub Pressure Roller The grinder has a pressure roller with tapered roller lubrication point ( Ref # 16) bearings. These bearings should be checked for lubrication every 1000 hours of operation or annually- whichever comes first. These bearings should be checked for proper adjustment daily.

  • Page 71: Hydraulic System

    DuraTech Industries recommends using Cenex Qwicklift HTB if your machine has a Qwicklift decal on the hydraulic tank. Other acceptable fluids include Mobil 423, Farmland Super HTB, Conoco Hydroclear Power Tran Fluid, or other similar fluids.

  • Page 72: Fluid Coupler System

    5.7 Fluid coupler system Change the fluid coupler oil after the first 100 hours of use. Thereafter, change the fluid coupler oil and filter every 4000 hours of use, annually, or if the oil color changes, whichever comes first. The fluid coupler cooling fan will start automatically when the oil temperature at the cooler raises above 113° F (45° C). The fluid coupler will automatically disconnect if the temperature exceeds 194°...

  • Page 73: Axle, Wheels And Tires

    5.8 Axle, wheels and tires TIRE PRESSURE Set the tire pressure according to the manufacturer’s specifications. The appropriate tire pressure can be found on the sidewall of the tire. WHEEL BEARINGS The wheels have tapered roller bearings in an oil bath.
  • Page 74 GUIDELINES • For camshaft roller journals: Lubricate with high temperature anti-seize grease. • For anchor pins: Lubricate with high temperature anti-seize grease. • For manual slack adjusters: Lubricate with NLGI Grade 2. For automatic slack adjusters: Lubricate with ASA manufacturer’s recommended lubricant. •...

  • Page 75: Skf Rotor Bearing Installation (Sn Up To 0191)

    5.10 SKF Rotor bearing installation (SN up to 0191) WARNING: To ensure the rotor is not unexpectedly started, turn off and lock out or tag the power sources before proceeding. Failure to observe these precautions could result in bodily injury. NOTE: Bearing housing caps and bases are not interchangeable and must be matched with mating half.
  • Page 76 b. Wipe preservative from the surfaces of the sleeve and apply light oil to the sleeves outside diameter surface for easier bearing mounting and dismounting. c. Open the sleeve by inserting a screwdriver in the slot, then position the adapter sleeve on the shaft, thread outward as indicated, to approximate location with respect to the required bearing centerline.
  • Page 77 h. Check the mounted internal clearance until the bearing internal clearance has been reduced by .0020” to .0028” for the front bearing , and .0039” to .0047” for the rear bearing. (from step e). i. Unscrew the nut, placing the lock washer in position, and tighten the nut firmly again.
  • Page 78 NOTE: Each cap must be matched with its mating lower half, as these parts are not interchangeable. Set lower halves of housings on base and lightly oil the bearing seats. Place the shaft with bearings into the lower half of the housing, carefully guiding seals into the seal grooves.

  • Page 79: Dodge Rotor Bearing Installation (Sn 0192 & Up)

    5.10a Dodge Rotor bearing installation (SN 0192 & up) WARNING: To ensure the rotor is not unexpectedly started, turn off and lock out or tag the power sources before proceeding. Failure to observe these precautions could result in bodily injury. NOTE: Bearing housing caps and bases are not interchangeable and must be matched with mating half.
  • Page 80 MOUNTING Install the non expansion unit first. Apply a coating of light oil or other rust inhibitor to the adapter area of the shaft. Before mounting bearing to shaft, remove lockplate from bearing and turn locknut counterclockwise one to two turns to allow adapter Picture 1 to expand fully.
  • Page 81 Once “ZERO reference point” is reached, scribe a line through both locknut face and adapter face (Picture 2). Then continue to tighten the locknut (Picture 3) by turning it clockwise using hammer and drift or spanner by the appropriate rotation angle shown on Table 1.
  • Page 82 ISAF: For 2 Bolt and 4 Bolt Pillow Blocks: 1) Remove bearing cap 2) Remove stabilizing ring; 3) Reassemble cap on base, 4) Torque cap bolts to recommended torque values. (Table 2) DISMOUNTING Remove weight off bearing via a sling or jacks. Remove mounting bolts from bearing.

  • Page 83: Hammermill Maintenance

    5.11 Hammermill maintenance Visually examine the mill to see if any of the internal parts show excessive wear. These parts should include liners, rotor discs and the holes in the discs that support the rods. Enlarged holes can cause rods to break or bend. Also check rods, rod locking or retaining devices, hammers, screens, screen tracks and hold downs, main shaft, platform locking devices, hinges or anything else that could wear and perhaps fail and causing damage to the hammermill and/or personnel if not properly maintained.

  • Page 84: Swinging Hammer Replacement And Maintenance

    5.12 Swinging hammer replacement and maintenance CAUTION: Disengage the fluid coupler, shut off the engine and remove the key before working on the rotor. When installing or changing hammers, be sure to follow the hammer diagram carefully. Misplacement of the hammers could cause excessive vibration.
  • Page 85 hammer spacing chart 1 1 5 0 / 1 1 5 5 H A Y B U S T E R T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 86: Section 6: Troubleshooting The 1150/1155 Haybuster Tub Grinder

    Section 6: Troubleshooting the 1150/1155 HAYBUSTER TUB GRINDER 6.1 Troubleshooting the electronic governor system When power is reaching the electronic governor the fuse light should be on. If this light fails to go on, check the fuse, the battery connections, the wiring harness, and the indicator lamp.
  • Page 87 Checking the ENGINE MODE operation of the electronic governor. If the tub mode controls function correctly after following the tub mode trouble shooting check list, then follow the calibration instructions on page 31 of this manual. If the tub will not rotate, proceed to trouble shooting table 6.2. Table 6.2 Troubleshooting the electronic...
  • Page 88 ELECTRONIC GOVERNOR HARDWARE TEST (FOR S.N. UP TO 0166) NOTE: 1150/1155 HAYBUSTER TUB GRINDERS S.N. UP TO 0166 contain 12 volt systems. Power source: 12 volts DC Red wire + positive pin A wiring harness Black wire ‑ Negative Pin B wiring harness Test output voltage to valve DC Red wire + positive pin D wiring harness.
  • Page 89 ELECTROHYDRAULIC VALVE COIL TEST (FOR S.N. UP TO 0166) See the figure 6.2 for the location of the electro‑hydraulic valve coil. This test requires an accurate ohm meter. Disconnect the wiring harness leads at the valve coil. Set the meter to read ohms.
  • Page 90 ELECTRONIC GOVERNOR HARDWARE TEST (FOR S.N. 0167 AND UP) NOTE: 1150/1155 HAYBUSTER TUB GRINDERS S.N. 0167 AND UP contain 24 volt systems. Power source: 24 volts DC Red wire + positive pin A wiring harness Black wire ‑ Negative Pin B wiring harness Test output voltage to valve DC Red wire + positive pin D wiring harness.
  • Page 91 ELECTROHYDRAULIC VALVE COIL TEST (FOR S.N. 0167 AND UP) See the figure 6.4 for the location of the electro‑hydraulic valve coil. This test requires an accurate ohm meter. Disconnect the wiring harness leads at the valve coil. Set the meter to read ohms.

  • Page 92: General Troubleshooting

    6.2 General Troubleshooting general troubleshooting 1 1 5 0 / 1 1 5 5 H A Y B U S T E R T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 93: Troubleshooting Omnex Wireless Remote Controls

    6.3 Troubleshooting Omnex Wireless Remote Controls The OMNEX ORIGA is a portable, long range, programmable, 8‑channel radio remote control unit for 10 to 32VDC operated fixed and mobile equipment. Designed as a safe, compact and easy‑to‑use radio remote control, the ORIGA puts complete control where it is needed most: with the operator.
  • Page 94 PROGRAMMING A REPLACEMENT TRANSMITTER To program a replacement transmitter, complete the following steps: Power up the R100E Receiver and verify that the Green Status LED and the Red E-Stop LED are on steady. Power up the T100 Transmitter into Programming Mode by Pressing and holding the RED E-Stop button and then the Green Power Button at the same time.
  • Page 95 REPLACING BATTERIES Install batteries by removing the battery cover using a slotted screwdriver and inserting 4 “AA” Alkaline batteries. Orientation for batteries is embossed inside the battery housing. WIRING SCHEMATIC FOR THE R100e RECEIVER 1 1 5 0 / 1 1 5 5 H A Y B U S T E R T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 96: Troubleshooting The Caterpillar Engine

    Troubleshooting The Caterpillar Engine Caterpillar engine Duratech wiring bypass connections jumper wire set “A” O45 connector above graphic shows (6 pin connectors) Duratech wiring removed for Catepillar engine diagnosis location jumper wire set “B” (12 pin connector) (note: there is only one 12 pin connector in the standard configuration.) jumper wire set “A”...

  • Page 97: Troubleshooting The Caterpillar C9 & C15 Tier Iii Engine And The Caterpillar C27 Tier Ii Engine

    Troubleshooting the Caterpillar C9 & C15 Tier III Engine and the Caterpillar C27 Tier II Engine Connection A One connector is used to connect the DuraTech wiring harness to the Caterpillar wiring. If the Caterpillar engine requires troubleshooting, the DuraTech connection can be removed during the diagnosis. To remove the DuraTech wiring for Caterpillar engine diagnoses disconnect connection A.

  • Page 98: Appendix A: Warranty

    This warranty is limited to the replacement of any defective part or parts if DuraTech Industries is notified within thirty (30) days of failure.
  • Page 99 A Tradition of Innovation Since 1966 1 1 5 0 / 1 1 5 5 H A Y B U S T E R T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 100: Appendix B: Specifications

    Appendix B: SPECIFICATIONS MODEL 1150 HAYBUSTER TUB GRINDER General Weight - Truck Mount W/ Grapple Loader .............32,350 lbs. (14,704.5 kg) Weight ....................... 24,850 lbs. (11,272 kg) Transport Width ........................10’ (305 cm) Transport Height ......................Truck Dependent Transport Length with folded conveyor ................31’ (945 cm) Axles ..........................
  • Page 101 MODEL 1155 HAYBUSTER TUB GRINDER General Weight - With Grapple Loader ................47,640 lbs. (21,609 kg) Weight ....................... 34,100 lbs. (15,467 kg) Transport Width ........................10’ (305 cm) Transport Height ......................11’ 6” (350 cm) Transport Length with folded conveyor ................41’ (1,249 cm) Axles .....................
  • Page 102 Options Radio remote that features the following commands; tub start-stop, tub forward-reverse, conveyor up-down, and emergency stop. Air Compressor Hay Guide 1 1 5 0 / 1 1 5 5 H A Y B U S T E R T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 103: Appendix C: Operator Training Form

    Appendix C: Operator Training Form The following personnel, by their signature, certify that they have read this manual in its entirety and comprehend its instructions. Only personnel so qualified are allowed to operate this unit. Printed Name Review Date Signature 1 1 5 0 / 1 1 5 5 H A Y B U S T E R T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...
  • Page 104 A Tradition of Innovation Since 1966 1 1 5 0 / 1 1 5 5 H A Y B U S T E R T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

  • Page 105: 1150/1155 Haybuster Tub Grinder Documentation Comment Form

    1150/1155 HAYBUSTER TUB GRINDER Documentation Comment Form DuraTech Industries welcomes your comments and suggestions regarding the quality and usefulness of this manual. Your comments help us improve the documentation to better meet your needs. • Did you find any errors? •...
  • Page 106 A Tradition of Innovation Since 1966 1 1 5 0 / 1 1 5 5 H A Y B U S T E R T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S...

This manual is also suitable for:

Haybuster 1155

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