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All other brand and product names are trademarks or registered trademarks of their respective companies. Disclaimer The information contained in this manual is believed to be accurate and reliable. However, INFICON assumes no responsibility for its use and shall not be liable for any special, incidental, or consequential damages related to the use of this product.
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Seller product was not designed nor against any defects due to plans or instructions supplied to Seller by or for Buyer. This manual is intended for private use by INFICON® Inc. and its customers. Contact INFICON before reproducing its contents.
Transpector CPM Operating Manual Chapter 1 Getting Started 1.1 General Safety Information WARNING Transpector CPM is not for use in a manner not specified by INFICON. WARNING - Risk Of Electric Shock There are no user serviceable components within the Transpector CPM case.
Transpector CPM Operating Manual 1.2 Purpose of Transpector CPM Transpector CPM samples a representative fraction of a process environment and directs the gas sample to a Residual Gas Analyzer (RGA). The CPM can detect levels of impurities in process gases at sub-ppm levels.
Transpector CPM Operating Manual 1.3 Using this Operating Manual Before using this manual, please take a moment to understand the Cautions and Warnings used throughout. They provide pertinent information that is useful in achieving maximum instrument efficiency while ensuring personal safety.
Authorization (RMA) number must be obtained from the Customer Support Representative. If a package is delivered to INFICON without an RMA number, the package will be held and customer contact will be made. This will result in delays in servicing Transpector CPM.
Transpector CPM Operating Manual 1.5.3 Atmospheric Pressure (Capillary) Sampling Table 1-3 Capillary sampling option Process Pressure Range 300 to 900 Torr (400 to 1199 mbar) C ambient, no purge) Capillary Size and Lengths 1/16 in. OD x 1.5 m SS capillary 1/16 in.
Transpector CPM Operating Manual 1.6 Physical Requirements 1.6.1 Physical Dimensions Figure 1-1 Pumping system dimensions 545 mm (21.5 in.) 152 mm (6.0 in.) 378 mm (14.9 in.) 183 mm 362 mm (7.2 in.) (14.3 in.) Pumping System dimensions 545 x 152 x 378 mm (21.5 x 6.0 x 14.9 in.) CPM Controller dimensions 195 x 207 x 89 mm (7.7 x 8.1 x 3.5 in.)
Transpector electronics module, the CPM heaters and the pumping system. If enclosing Transpector CPM, the enclosure must be large enough or ventilated to provide adequate cooling airflow to the fan on the Transpector CPM pumping system and the fan in the Transpector CPM controller.
Transpector CPM Operating Manual 1.7.1.4 Fuse Rating 3.15 A @ 250 V Interrupt Current 35 A @ 250 V Type T (5 x 20 mm) 1.7.1.5 Overvoltage Category Overvoltage Category II (per EN61010-1:2010) Short Term: 1440 V < 2 seconds ...
Transpector CPM Operating Manual 1.10 Air Pressure Requirements 1.10.1 Required Air Pressure Dry compressed air (or dry nitrogen) is used to operate the electro-pneumatic inlet valves. The minimum air pressure required to operate the inlet valves is 58 psi (gauge) (4 bar) [400 kPa]. Recommended setting is 75-80 psi (gauge) (5.17 to 5.52 bar) [517 kPa to 552 kPa].
1.12.1 Use Indoor use only. 1.12.2 Altitude Range Up to an altitude of 2000 m (6561 ft.) Contact INFICON for operation at higher altitudes. 1.12.3 Maximum Humidity 80% relative humidity (no condensation) 1.12.4 Pollution Degree Pollution Degree 2 (per EN61010-1:2001) 1.12.5 Maximum Operating Temperature...
® Operating Windows 7 or Windows 8 System INFICON can supply a controller to run the software that operates Transpector CPM System. (Refer to section 1.4 on page 1-4.) 1.13.1 Operating System FabGuard Explorer software requires either Windows 7 or Windows 8 for proper operation.
Chapter 2 Installation 2.1 Installation Overview The Transpector CPM system is partially disassembled for shipping and must be re-assembled prior to operation. The Transpector sensor is shipped inside the CPM manifold tee, but the remaining components such as the Transpector...
Transpector CPM Operating Manual 2.2 Transpector Electronics Module, Heat Guard, and Cable Box Installation The Transpector electronics module and cable box must be mounted in an area where the ambient temperature does not exceed 50°C (122°F) and there is ample air flow.
Transpector CPM Operating Manual 2.2.2 Attach Heat Guard To decrease the risk of burns when the heating jacket is on, a heat guard is provided for the metal surfaces between the Transpector electronics box and the CPM manifold tee. Loosen the single screw that attaches the calibration reference shipping bracket to remove the bracket.
Transpector CPM Operating Manual 2.2.3 Attach Cable Box The cable box and Transpector electronics module are connected via an Ethernet connection, a 15-pin Aux I/O connection, and a 62-pin extended I/O connection. Three screws are used to stabilize the cable box on the electronics module.
(6.35 mm) nut and vespel ferrule supplied with the sniffer. 2.4 Mounting the Pumping System The Transpector CPM system typically mounts directly to a process chamber via the CF or KF process connection at the end of the Hexblock inlet. Normally there is no need to use an additional isolation valve between the Hexblock and the process chamber.
Tighten all hardware. Install the safety cap. Figure 2-4 Adjusting leg position Unscrew the adjustable foot until it supports Transpector CPM and relieve pressure from the flange. Tighten the lock nut on the adjustable foot against the support leg. 2 – 6...
Transpector CPM Operating Manual 2.4.2 Atmospheric Support Frame Atmospheric Transpector CPMsystems do not need the standard support legs. An atmospheric system is mounted to a support frame, which also houses the CPM controller. (See Figure 2-5.) Figure 2-5 CPM configured with support frame for atmospheric sampling 2.5 CPM Controller Installation...
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Transpector CPM Operating Manual The back panel of the CPM controller is shown in Figure 2-6. Connections are shown in Figure 2-8. Figure 2-6 CPM controller rear panel Main Power Fuse Electrical Ground On/Off Input Foreline Heater CPM Interface Power...
Transpector CPM Operating Manual 2.6 Transpector Cable Box Connections The cable box mounted on the back of the Transpector electronics module makes cable connections to most of the subcomponents of the CPM System. (See Figure 2-7. Cable connections for the entire CPM system are shown in Figure 2-8.)
Transpector CPM Operating Manual 2.7 CPM Foreline Pump Installation The 24 V (dc) dry Foreline Pump has the following connections: Electrical connection to the CPM controller Foreline hose connection from the UHV Turbo Molecular Pump foreline block ...
IP address, which will result in a loss of communication and loss of data. Transpector CPM follows the IPv4 IP address convention. An example IP address 192.168.1.100 . Each of the four parts is referred to as an “octet”. The IP address consists of a Network Prefix and a Host Protocol.
NOTE: When connecting to an existing local network, there must be a static IP address for each Transpector RGA. Contact the network administrator for IP address assignments. Two methods of changing the Transpector CPM IP address are available. INFICON Mass Spectrometer Search Utility. (See section 3.3.1.)
3.3.1 Using the INFICON Mass Spectrometer Search Utility to Change the Transpector CPM IP Address The INFICON Mass Spectrometer Search Utility (IMSSU) is located on the software installation disk and the RGA Manuals CD. The IMSSU does not need to be installed.
Transpector CPM MAC Address Transpector CPM IP address Change To text box, to enter a new Transpector CPM IP address DHCP On or DHCP Off selection CAUTION Set DHCP Off so the IP address cannot be automatically assigned.
Transpector CPM Operating Manual 3.3.1.2 Launch Web UI Transpector Web UI can be launched from inside of the IMSSU. (Refer to the 074-581-P1 Transpector Web UI Operating Manual.) 3.3.1.3 Find Device Find Device On will flash the power indicator on the device. The indicator will flash for up to 60 seconds and then illuminate.
When installing a single Transpector CPM on a private network or directly connected to a computer, changing the IP address of Transpector CPM is necessary only if the computer being used to connect to Transpector CPM has a different network prefix than Transpector CPM.
Each Transpector CPM is shipped with an identical default IP address. When installing multiple Transpector CPM, the IP address of each Transpector CPM must be changed one at a time so that each Transpector CPM has a unique IP address. (Refer to section 3.3.1, Using the INFICON Mass Spectrometer Search...
Transpector CPM Operating Manual 3.5 Changing the Computer IP Address An alternative to changing the Transpector CPM IP address is to change the host computer’s IP address to allow for communication between the host computer and Transpector CPM. 3.5.1 Windows 7 NOTE: Changing the IP address of the host computer requires administrator rights.
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On the network status and tasks window, click Change adapter settings. (See Figure 3-6.) Figure 3-6 Change adapter settings If the host computer is connected directly to Transpector CPM through the Ethernet port of the computer, right-click Local Area Connection and select Properties. (See Figure 3-7.) Figure 3-7 Changing adapter settings 3 –...
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Transpector CPM Operating Manual Click Internet Protocol Version 4 (TCP/IPv4). Click Properties. (See Figure 3-8.) Figure 3-8 TCP/IPv4 On the TCP/IPv4 properties window, click Use the following IP address. (See Figure 3-9.) Figure 3-9 Use the following IP address 3 – 10...
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Transpector CPM Operating Manual In IP address, type 192.168.1.XXX . The last octet can be any number as long as it is unique to the network and is not the same as the Transpector CPM IP address. (See Figure 3-10.) In Subnet mask, type 2 55.255.0.0...
Transpector CPM Operating Manual Chapter 4 How the CPM System Works 4.1 CPM Components A fully configured CPM corrosive pumping system is illustrated in Figure 4-1. (The CPM controller and foreline diaphragm pump are not shown.) Figure 4-1 CPM pumping system components 1 .
Chemical Vapor Deposition (CVD), etch, vacuum furnace analysis, and laser gas analysis. Transpector CPM pressure is the pressure inside the closed ion source (CIS). The nominal operating pressure inside the closed ion source is approximately 2E-4 Torr. Since the conductance between the closed source and the sensor manifold is 0.7 L/s and given the effective pumping achieved using the turbo...
Controlling emission through digital inputs bypasses all software and hardware interlocks. When using digital inputs for controlling Transpector CPM emission, develop an interlock that will not allow the emission to turn on if the pressure is too high for operation of Transpector CPM.
Transpector CPM Operating Manual 4.3.1.4 One Analog Input One analog input is differential and can handle inputs between 0 to +10 volts and common mode voltages of 100 volts. See Table 4-3. Table 4-3 2 analog inputs ANALOG INPUT 1...
Transpector CPM Operating Manual 4.3.2.1 Foreline Subsystem The foreline subsystem components include a flexible foreline hose of various lengths ( 10 m), a foreline Pirani gauge, and a diaphragm foreline pump. The Foreline Pump produces base pressures (no gas flow) of 2 Torr, significantly less than the 10 Torr needed for the Turbo Molecular Pump operation.
Transpector CPM Operating Manual 4.3.5 Solenoid Valves The solenoid-controlled valves are a group of valves joined together as one manifold assembly which is mounted to a bracket on the Turbo Molecular Pump foreline block. The valves are controlled either by the CPM controller rocker switches or the Valves Aux I/O connector.
Transpector CPM Operating Manual 4.3.6 Sensor and Transpector Electronics Module Subsystem The sensor is a quadrupole partial pressure analyzer that analyzes gases by: Ionizing some of the gas molecules. Separating the ions by mass. Measuring the quantity of ions at each mass.
Transpector CPM Operating Manual 4.4 Application The pumping system reduces the pressure of process gas to a pressure at the ion source which optimizes partial pressure measurements. The pressure reduction orifices produce 2x10 Torr pressure in the closed ion source (CIS). The flow rate...
Transpector CPM Operating Manual 4.5 Sample Inlet Systems and Examples of Use 4.5.1 Inlet System Figure 4-4 shows the HexBlock inlet. Figure 4-4 HexBlock inlet Table 4-4 Inlet system Hex Block Inlets Part Number Hex Block Inlet with one orifice (V1) and high vacuum (V3)
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Transpector CPM Operating Manual When both volume and high vacuum pump speed are constant, the orifice hole size determines the pressure at the sensor. Orifices are available in various sizes to cover several pressure ranges. Table 4-5 Table 4-6 show different orifices for low and high pressure range application.
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Transpector CPM Operating Manual Table 4-6 Hex Block orifices, sniffers and capillaries (V2 for high pressure, typically process pressure) Size of Orifices, Sniffers and Capillaries Part Number 30 Torr sniffer 923-707-G4 (requires high pressure by-pass, 10 cm length) 300 Torr sniffer...
Transpector CPM Operating Manual 4.5.2 High Pressure Sampling: Orifice Bypass (V4) When process pressures exceed 10 Torr, the process gas is dense enough that the gas molecules collide with each other more often than with the walls of the sampling system. In this transition or viscous flow regime, the time constant for...
Transpector CPM Operating Manual 4.5.3 Dual-Capillary Sampling Option The Dual-Capillary Sampling option reduces the pressure of a process atmosphere ranging 300–1400 Torr to an intermediate pressure that is <10 Torr at the closed ion source. (See Figure 4-6.) The exit orifice to the pumping line limits the flow to the Turbo Molecular Pump and establishes the interstage pressure.
Transpector CPM Operating Manual 4.6 Advice and Tips 4.6.1 Achieving Good Base Pressure in the CPM The CPM vacuum manifold must be baked out after initial installation or whenever the RGA sensor is exposed to air. After an eight hour bakeout and cool down, the ...
Turbo Molecular Pump through fixed geometry pump-in channels. Transpector CPM detects levels of impurities in process gases that are significantly lower—at sub-ppm levels for many components—than those detected by open-ion source RGA analyzers.
Inside the closed ion source, a heated filament emits electrons which bombard the incoming gas molecules giving them an electrical charge. While this charge may be either positive or negative, Transpector CPM detects only positive ions. Once a molecule is charged (ionized), electric fields can be used to manipulate the molecule.
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Transpector CPM Operating Manual The term emission current refers to the stream of electrons emitted by the filament. Emission current is controlled by the temperature of the filament. The filament is centered over a hole in the anode cylinder. The potential (voltage) on the anode is positive with respect to the filament.
Transpector CPM Operating Manual 5.2.2 The Quadrupole Mass Filter The ions produced in the ion source are injected into the mass filter, which rejects all ions except those with a specific mass-to-charge ratio. Most ions contain only one unit of charge. The mass filter is a quadrupole, to which is applied a combination of RF and DC potentials.
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Transpector CPM Operating Manual The following equations summarize the potentials applied to the rods: 2ft 2ft – = RF amplitude = RF frequency = time = DC potential = pole zero. The RF component removes the low-mass ions from the beam. Ions of sufficiently low mass have their motions remain in phase with the applied RF.
Transpector CPM Operating Manual The mass of ions transmitted (M) is directly proportional to the RF amplitude (provided f is constant). As the RF amplitude is increased, progressively higher mass ions will be made to oscillate in phase with the RF field and thus gain sufficient energy to strike the poles.
Transpector CPM Operating Manual 5.2.2.2 The Zero Blast When the RGA scans over the very low end of the mass spectrum, the RF and DC voltages applied to the rods approach zero. The quadrupole then ceases to act as a filter and a large current of unseparated ions is detected, called the zero blast.
Transpector CPM Operating Manual 5.2.3 The Ion Detector The ion detector region of the sensor consists of the quadrupole exit lens, the electron multiplier and the detector itself. The quadrupole exit aperture is biased negatively with respect to the anode, focusing ions that have been transmitted through the quadrupole into the electron multiplier and detector.
Transpector CPM Operating Manual 5.2.3.2 The Continuous Dynode Electron Multiplier/Faraday Cup Detector The Continuous Dynode Electron Multiplier/Faraday Cup (CDEM/FC) detector amplifies the electron pulse, significantly increasing the analyzer’s sensitivity. Figure 5-5 CDEM/FC detector Electron Collector CDEM Cone Deflector Shield Signal Output The CDEM/FC detector continuous dynode element is a special type of glass, rather than a discrete dynode EM which is a copper-beryllium alloy.
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Transpector CPM Operating Manual CAUTION Do not operate the CDEM/FC detector at temperatures above 150°C. Permanent damage may result. CAUTION Avoid output currents in excess of 1 x 10 amps. Either decrease the high voltage or decrease the pressure. Use the minimum CDEM/FC detector voltage required to obtain the necessary peak amplitudes and/or signal-to-noise ratio.
Transpector CPM Operating Manual 5.3 How to Interpret The Result Qualitative Interpretation Of Mass Spectra explains how to determine which substances are present in the gas sample being analyzed. (See section 5.3.1.) Quantitative Interpretation of Mass Spectra (Calculating Partial Pressures) ...
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Transpector CPM Operating Manual Figure 5-6 Air mass spectrum 5 – 12...
Transpector CPM Operating Manual 5.3.1.1 Ionization Process When a sufficiently energetic electron strikes a gas molecule, there are many processes that can occur, some of which are summarized in Table 5-1. Table 5-1 Electron Impact Ionization Processes XYZ + e...
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Transpector CPM Operating Manual Figure 5-7 A nitrogen fragmentation pattern This nitrogen fragmentation pattern shows (14 AMU), (28 AMU), and (29 AMU). In general, peaks from multiple charged species will be less intense than those for the corresponding singly charged ion. For example, the doubly charged peak for argon is typically less than one fifth as intense as the singly charged peak (this intensity ratio is sensitive to the incident electron energy).
Transpector CPM Operating Manual 5.3.1.2 Isotope Ratios An additional cause of multiple peaks in the mass spectrum of a pure substance is that most elements are comprised of more than one isotope. For example, 99.63% of all nitrogen atoms in nature have a mass of 14 AMU; only 0.37% have a mass of 15 AMU.
Transpector CPM Operating Manual 5.3.1.3 Electron Energy Effects The exact fragmentation pattern will depend on the energy of the bombarding electrons. Figure 5-8 graphs the number of argon ions (of different charge states) produced per incident electron per Torr of gas pressure as a function of electron energy.
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Transpector CPM Operating Manual Sometimes there is a problem with mass spectral overlap—ions with differing chemical composition form chemically distinct source molecules, but with the same mass. For example, there is a problem with detecting small amounts of water vapor in argon, as is often desired when monitoring a PVD process.
13.5 eV, it is possible to produce the water vapor ion without producing doubly charged argon ions, permitting the detection of water vapor at 18 AMU. The Transpector CPM sensor and electronics can operate at electron energies below 70 eV, with reduced electron emission (200 μA, max.). When monitoring PVD processes, the CPM should be operated at 40 eV with an electron emission current of 200 μA to reduce power to the filament.
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Transpector CPM Operating Manual Table 5-4 Spectrum interpretation guide AMU # Chemical Symbol Sources water F or hydrogen F hydrogen, deuterium ( hydrogen-deuterium, tritium ( helium No known elements Doubly Ionized C (Rare) N (Rare) O (Rare) No known elements...
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Transpector CPM Operating Manual Table 5-4 Spectrum interpretation guide (continued) AMU # Chemical Symbol Sources ethane F or ethanol F or isopropyl alcohol , NO ethane P, nitric oxide P, CH phosphorus, methanol F, oxygen, sulfur, methanol P hydrogen sulfide F...
Transpector CPM Operating Manual 5.3.1.5 Dry Etching Chemistries Table 5-5 lists materials to be etched, the typical chemistries used, the chemical species that are important, and a list of masses used to monitor each specie. Many different chemistries exist for etching any given film. Only a few of the more...
Transpector CPM Operating Manual may be the only indication that water vapor or oxygen are also present, but not detected by the mass spectrometer because of rapid reaction with the tungsten hexafluoride. Table 5-6 Tungsten CVD materials of interest Chemical...
Transpector CPM Operating Manual 5.3.2 Quantitative Interpretation of Mass Spectra (Calculating Partial Pressures) Partial pressure is defined as the pressure of a designated component in a gas mixture. By Dalton’s Law, the sum of all the partial pressures is the total pressure.
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Transpector CPM Operating Manual Fragmentation factors can be calculated from fragmentation patterns given in the general references cited in Chapter 12, Bibliography. Other valuable references include the Index of Mass Spectral Data from ASTM, and EPA/NIH Mass Spectral Data Base by Heller and Milne and an extensive library of spectra is available from the National Institute of Standards and Technology.
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Transpector CPM Operating Manual Table 5-8 Typical fragmentation factors for the major peaks of some common substances (at 70eV electron energy) Mass Mass Mass acetone: (CH helium: He oxygen: O 1.00 hydrogen: H 1.00 toulene: C argon: Ar krypton: Kr...
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Transpector CPM Operating Manual Ionization probability factors can be approximated by substituting the relative ion gauge sensitivities for various gases. Table 5-9 lists relative ion gauge sensitivities for some common gases. NOTE: Table 5-9 lists relative ionization gauge sensitivities for selected molecules.
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Transpector CPM Operating Manual Table 5-9 Ionization Probabilities For Some Common Substances (continued) Substance Formula Relative Substance Formula Relative Ionization Ionization Gauge Gauge Sensitivity Sensitivity cyclohexane propane deuterium 0.35 silver perchlorate AgClO dichlorodifluormethane stannic iodide dichloromethane sulfur dioxide dintrobenzene sulfur hexafluoride...
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Transpector CPM Operating Manual The overall relation between partial pressure and ion current, given in equation [8], is quite general. The constants for this equation can be obtained from various tables, but for the best accuracy, they should be measured for each instrument.
Transpector CPM Operating Manual 5.3.3 Additional Information For Interpreting Mass Spectra 5.3.3.1 Ion Source Characteristics A closed ion source, and the particular inlet system selected, can have an effect on the mass spectrum obtained. The analyzer itself is a source of gas molecules because of outgassing from its surfaces.
Transpector CPM Operating Manual for extended periods of time, it is not uncommon for a strong F peak at 19 AMU to remain even after the fluorine containing substance has been removed. When operating in the UHV region, ESD/EID of H...
Transpector CPM Operating Manual 5.3.3.3 Fragmentation Factors The fragmentation factor is the fraction of the total ion current contributed by ions of the chosen mass. Only peaks contributing at least one percent to the total ion current are included in the list. The sum of the factors for all the peaks in a mass spectrum cannot exceed 1.00.
Transpector CPM Operating Manual Chapter 6 Operation 6.1 HexBlock The HexBlock provides several inlets, a process pressure gauge (CDG) and a calibration reference. It allows for up to three pressure ranges, including a high conductance inlet that covers various applications such as High Density Plasma Etch (HDP), TiN Deposition such as TDMAT, W CVD, or any other semiconductor process.
Transpector CPM Operating Manual 6.1.1 HexBlock Inlet V1—Low pressure sampling (LP). Indicates background pressures for some etch or CVD process. (No bypass available.) V2—High pressure sampling (HP). Indicates process pressures for etch, CVD and 300 mm degas sampling. Bypass is optional.
Transpector CPM Operating Manual 6.1.2.1 High Mass FC5311 Tuning Reference The FC5311 Tuning Reference Gas option is available for adjusting peak position for 300 AMU CPMs. It is controlled via a manual valve. FC5311 Tuning Reference Gas is a volatile liquid. It is located at the inlet of the high vacuum pump.
1000 Torr range 964-208-G14 6.2 Heaters A Transpector CPM software interlock will turn on the heater only when the Turbo Molecular Pump is at normal speed (72,000 RPM). There are two temperature settings: low (90°C); high (150°C). 6.3 Pumping System The pumping system is preconfigured at the factory.
6.3.1 Foreline Pump The system controlled Foreline Pump configuration is selected when there is a INFICON supplied Foreline Pump. If a customer supplied foreline pump is used to back other vacuum equipment, a check valve can be used to temporarily isolate the CPM from any short (<10 seconds) pressure bursts that would damage the...
72,000 RPM. 6.5.2 Total Pressure Calibration To protect the filament, Transpector CPM has a factory-calibrated total pressure lens that measures the total pressure in the closed ion source. The filament will turn off (within 50 ms) after the pressure in the ion source rises above the total pressure setpoint, typically 1E-3 Torr @ 40 eV 200 A for a CVD closed ion source.
Transpector CPM Operating Manual When operating at high emission (2 mA at 70 eV), the pressure will read approximately 20 times high. Therefore, the over-pressure will trip at a pressure about 20 times lower. Typically, this is not an issue since high emission should only be used when high sensitivity is needed, such as when leak checking a system.
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Transpector CPM Operating Manual The highest oxide, WO is yellow in color and has a melting point of 1473°C. No boiling point or sublimation temperature is reported, but presumably it is far more volatile than the pure metal itself. At normal filament operating temperature, tungsten will readily react with oxygen or water vapor to form oxides.
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Transpector CPM Operating Manual filament would stay on and react with the oxygen, producing relatively volatile tungsten oxides, until the filament diameter had been reduced to the point where the tension on the wire was sufficient to cause the wire to pull apart.
Transpector CPM Operating Manual 6.6 Pneumatic Digital Pressure Switch and Pressure Gauge The Pneumatic Digital Pressure Switch and Pressure Gauge: provide a visual display of the air (or nitrogen) pressure provided to the pneumatic block ensure proper pressure for the CPM to function. If the pressure has decreased below 58 psi (3.999 bar) [399.9 kPa] or exceeds 100 psi (6.895 bar)
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Transpector CPM Operating Manual Figure 6-4 Location of display and controls Pressure Unit Setup Press and hold for 5 seconds. The display will show LoC (locked condition). Press to display UnL (unlock). Press . The CPM will return to Measure Mode.
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Transpector CPM Operating Manual Response Time Mode Press . The display will show the current Response Time. The default is 20, at which the display color will change to red. Change the setting by pressing Press to return to Measure Mode.
Transpector CPM Operating Manual 6.6.2 How to Test for Proper Settings With zero pressure applied, the display will show 0 pressure (small negative numbers are acceptable) and the display will be colored red. NOTE: The following test assumes the pressure unit is psi.
1.4, How to Contact INFICON, on page 1-4.) 7.2 Safety Considerations WARNING If Transpector CPM is used in a manner not specified by the manufacturer, the protection provided by Transpector CPM may be impaired. WARNING Transpector CPM maintenance should only be performed by qualified personnel.
7.2.2 Radiation Transpector CPM does not produce harmful radiation. 7.2.3 Electrical Voltages The Transpector CPM does not present electrical hazards when enclosed and grounded according to the specifications given in the installation instructions. WARNING - Risk Of Electric Shock The Transpector electronics and CPM controller modules should never be operated with their covers removed.
7.3.2 Spare Heating Jacket INFICON offers several heating jackets to help in baking a sensor. These heating jackets operate at a maximum temperature of 150 C. (Refer to section 1.4 on page...
Transpector CPM Operating Manual 7.4 General Instructions For All Repair Procedures CAUTION Do servicing in a clean, well illuminated area. WARNING Obey all cautions and warnings. CAUTION Wear clean nylon, lint free lab gloves or finger cots. Do not touch the vacuum side of any component with unprotected fingers.
Transpector CPM Operating Manual 7.5 Required Tools, Materials, or Parts 7.5.1 Tools for Replacing the Filament Kit 3 mm nut driver 1/16 in. flat blade screwdriver 7.5.2 Tools for Replacing the Ion Source 1/16 in. flat blade screwdriver ...
Transpector CPM Operating Manual 7.6.3 Procedure CAUTION Wear safety glasses and latex gloves during this procedure. Using two 9/16 in. open-end wrenches, remove the interstage tubing between the two pump heads. (See Figure 7-2.) Figure 7-2 Removing the interstage tubing...
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Transpector CPM Operating Manual Inspect the inside of the pump for cleanliness. A buildup of a black, powdery substance indicates bearing wear requiring pump replacement. The diaphragm disks are screwed into the cams. (See Figure 7-4.) Figure 7-4 Foreline pump cams...
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Transpector CPM Operating Manual Remove the foreline pump head cover and diaphragm plate. (See Figure 7-6.) Figure 7-6 Diaphragm and diaphragm plate Diaphragm Thin O-ring Diaphragm Plate Head Cover 7 – 9...
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Transpector CPM Operating Manual Separate the diaphragm plate from the head cover. (See Figure 7-7.) NOTE: Take note of the orientation of the valves in the head cover and diaphragm plate. They must be reassembled in exactly the same orientation.
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Transpector CPM Operating Manual Remove the old valve disks, valve seals and O-rings from both sides of the diaphragm plate. (See Figure 7-8.) Figure 7-8 Removed valve seals, valve disks, and O-rings Diaphragm Plate (Valve Side) Diaphragm Plate (Diaphragm Side)
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Transpector CPM Operating Manual Clean both sides of the diaphragm plate and the foreline pump head cover with methanol and lint free wipes. Pay special attention to the sealing surfaces (grooves) inside of the head cover and on either side of the diaphragm plate.
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Transpector CPM Operating Manual There are spacers between the diaphragm disks and the cam. Note the position of the spacers when removing the diaphragm disks. The spacers must be reassembled on the new diaphragm disks in exactly the same position. (See Figure 7-10.)
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Transpector CPM Operating Manual Figure 7-11 Placing original spacers on new diaphragm Clean the channel that the diaphragm disk is seated in with methanol and lint free wipes. (See Figure 7-12.) Screw the diaphragm disk, with original spacers, into the cam screw hole. (See Figure 7-12.)
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Transpector CPM Operating Manual Figure 7-12 Installing the new diaphragm disk Clean Channel Cam Screw Hole Diaphragm Disk with Spacers Place the thin O-ring into the groove on the diaphragm side of the diaphragm plate. (See Figure 7-13.) Figure 7-13 Thin O-ring...
Sensors must be cleaned only by qualified factory personnel. Refer to section 1.4, How to Contact INFICON, on page 1-4 for assistance. Maintenance of the Transpector CPM sensor is limited to filament, ion source and electron multiplier replacement. 7 – 16...
Transpector CPM Operating Manual 7.7.1 How to Determine if a Filament Kit Replacement is Required Do these steps to determine if a filament replacement is required. Measure the resistance of the filament while the sensor is under vacuum by measuring the resistance between pins 3 and 10. (See Figure 7-16).
Transpector CPM Operating Manual Measure the resistance of each of the pins with respect to ground (pin 7 and 8). These measurements must be above 30 M. Measure the resistance of each of the pins with respect to each other. All of these measurements must be above 30 M, with the exception of the...
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Transpector CPM Operating Manual Remove three nuts (F) and the washers holding the filament assembly in place. Be careful; do not to lose the two ceramic sealing disk wire hold downs. (See Figure 7-18.) Figure 7-18 Removing sensor filament assembly Carefully remove the filament assembly.
Transpector CPM Operating Manual Remove the three screws holding the filament assembly on the shipping fixture. Carefully remove the new filament from its fixture and place it on the ion source posts. Replace the three filament assembly nuts and washers. Be sure to install the wire hold downs.
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Transpector CPM Operating Manual Pull the electrical leads away from the sensor. Remove the three ion source retaining screws (C) around the bottom of the ion source assembly. (See Figure 7-21; one screw is not visible in the figure). They hold the ion source onto the quadrupole assembly.
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Transpector CPM Operating Manual The ion source can now be removed by lifting it off the quadrupole assembly. Install a new ion source by reversing the above steps. (See Figure 7-22.) Figure 7-22 Ion Source and quadrupole assembly Using an ohm meter, check that the filament is not shorted to ground or to any of the ion source plates and that the two filament leads show a filament resistance of approximately 1 at the feed-through (approximately 0.5 ...
Transpector CPM Operating Manual 7.7.4 Electron Multiplier Replacement NOTE: Refer to section 7.5.3, Tools for Replacing the Electron Multiplier, on page before continuing. Remove filament lead screw (A1), loosen filament lead screw (A2), and loosen the three screws (B) in the ion source lead connectors. Using the 1.5 x 50 mm hex driver, unscrew the screws (C) that secure the two RF leads.
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Transpector CPM Operating Manual Using the 2.0 x 75 mm hex driver, unscrew three screws (D; one is hidden in the figure) holding the sensor assembly to the feedthrough. Gently remove the sensor assembly from the feedthrough. (See Figure 7-24.) Figure 7-24 Removing the sensor assembly 7 –...
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Transpector CPM Operating Manual Using the Phillips head screwdriver, remove three gold screws (E; one is hidden in the figure) holding the EM assembly inside of the sensor assembly. (See Figure 7-25) Figure 7-25 Removing the screws holding the EM...
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Transpector CPM Operating Manual Gripping the bottom of the EM assembly, gently remove the EM assembly from the sensor assembly. (See Figure 7-26.) Figure 7-26 EM assembly 7 – 26...
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Transpector CPM Operating Manual Remove the ceramic shield on the bottom of the old detector assembly. (See Figure 7-27.) Figure 7-27 Removing the ceramic shield Ceramic Shield 7 – 27...
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When installing the sensor back into the feedthrough, ensure that the two pins on the bottom of the detector align with the two pins on the feedthrough. (See Figure 7-28.) Figure 7-28 Pin location Detector Pins Reverse steps 1-4 to reassemble the Transpector CPM sensor. 7 – 28...
Transpector CPM Operating Manual 7.8 HexBlock Inlet Maintenance 7.8.1 Valve and Orifice Replacement Under clean operating conditions, the HexBlock valves can operate 1,500,000 cycles before requiring maintenance. Depending on the application and the gases processed, valve and/or orifice replacement may be necessary.
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Transpector CPM Operating Manual CAUTION Do not scratch the seal surface. The seal surface can be easily damaged by a metal tweezer. Use a nonmetallic tweezer. Figure 7-31 Removal/installation of C-ring Carefully remove (by turning counterclockwise) the old orifice using the 2 mm allen wrench.
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Transpector CPM Operating Manual Carefully press in place a new orifice gasket onto the new orifice. Install the new orifice using a 2 mm allen wrench. Tighten the orifice to a torque of 3-4 in-lbs (0.34 to 0.45 Nm), or approximately 1/4 turn (clockwise) past finger tight.
Is Port 80 open on the host computer? Is there an IP address conflict between the Transpector sensor and another network device? NOTE: Refer to Chapter 3, Connecting Transpector CPM for more information on communications problems. 8 – 1...
Transpector CPM Operating Manual 8.3 CPM Symptom—Cause—Remedy Chart Before proceeding, make sure that the insulation on all cables is intact. There must be no damage to the insulating material. If there is, replace the cable Table 8-1 Symptom—Cause—Remedy Chart SYMPTOM...
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Transpector CPM Operating Manual Table 8-1 Symptom—Cause—Remedy Chart (continued) SYMPTOM CAUSE REMEDY Process valve(s) don’t Low air pressure Check air pressure open Leaks in air lines Listen/check for leaks Water vapor high in Exposure to air or water in Bake out manifold and Inlet...
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Transpector CPM Operating Manual Table 8-1 Symptom—Cause—Remedy Chart (continued) SYMPTOM CAUSE REMEDY EMISSION error (Cold Defective sensor filament Check sensor with OHM Start, Warm Start) open, or shorted meter Replace sensor or filament Electronics failure Return to INFICON for repair...
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Transpector CPM Operating Manual Table 8-1 Symptom—Cause—Remedy Chart (continued) SYMPTOM CAUSE REMEDY Electron Multiplier error Defective sensor, EM Check sensor with Ohm shorted meter. See sensor pin-out diagram Fix or replace sensor EM just replaced Verify that EM is plugged...
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Transpector CPM Operating Manual Table 8-1 Symptom—Cause—Remedy Chart (continued) SYMPTOM CAUSE REMEDY Mass filter error Bad tune file Retune RGA Contaminated quadrupole Return to INFICON for repair Ion source error Incorrect ion source Load original configuration settings file Ion source contaminated...
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Transpector CPM Operating Manual Table 8-1 Symptom—Cause—Remedy Chart (continued) SYMPTOM CAUSE REMEDY Filament current error Insufficient vacuum Verify pressure is less than 5E-4 Torr at the ion source Filament broken Verify integrity of filament Filament shorted Verify that filament is not...
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Transpector CPM Operating Manual Table 8-1 Symptom—Cause—Remedy Chart (continued) SYMPTOM CAUSE REMEDY Poor Sensor contaminated Degas sensor sensitivity Bake-out sensor Replace ion source Ion source pressure too low Increase process pressure, if possible Verify orifice is not blocked and replace orifice if...
Transpector CPM Operating Manual Table 8-1 Symptom—Cause—Remedy Chart (continued) SYMPTOM CAUSE REMEDY High noise System grounding Verify that vacuum system level is grounded Electronics failure Return to INFICON for repair Transpector CPM Ensure the Transpector electronics module not CPM electronics module is...
Transpector CPM Operating Manual Chapter 9 Recommended Parts List 9.1 Ordering Information To contact INFICON order services regarding Transpector CPM, please use the following contact information: INFICON, Inc. Two Technology Place East Syracuse, NY 13057 Tel: +315.434.1100 E-mail: reachus@inficon.com 9.2 CPM Consumable Parts The following consumable parts should be readily available.
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Transpector CPM Operating Manual Table 9-1 Consumables Part Number Description 922-204-G1 1.5 m capillary assembly kit 922-204-G3 3 m capillary assembly kit 923-706-G8 Bypass orifice kit 9 – 2...
Transpector CPM Operating Manual 9.3 Preventative Maintenance Parts The following preventative maintenance kits should be readily available. Table 9-2 Preventative maintenance kits INFICON Part Number Description 923-712-G1 Spare HexBlock Orifice Gaskets (pack of five) 923-711-G1 HexBlock Valve Replacement Kit 923-710-G1...
Chapter 10 FabGuard Explorer Operation 10.1 Operation (FabGuard Explorer) Transpector CPM can be operated by any version of FabGuard gas analysis software. This chapter provides information on how to use FabGuard Explorer to operate the Transpector CPM Gas Analysis System.
Transpector CPM Operating Manual 10.3 Connecting to Transpector CPM Click Start and select FabGuard Explorer. When FabGuard Explorer is opened for the first time, the message shown in Figure 10-1 will display. Figure 10-1 Transpector connection prompt Click Yes. The Connection Type message is displayed. Select MP RGA HTTP as the connection type and Click OK.
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NOTE: Transpector MP sensors ship with a default IP address of 192.168.1.100 and a default Port of . If this IP address is not compatible with your network, the IP address can be changed using the INFICON Mass Spectrometer Search Utility. Click Add OK. 10 – 3...
Transpector CPM Operating Manual 10.4 RGA Configuration—CPM tab The Transpector CPM system must be configured before use. This section explains the CPM tab in detail (See Figure 10-5.), but not the additional tabs in the RGA Configuration window. Additional information is located in the FabGuard Explorer Operating Manual (PN 074-528-P1).
Transpector CPM Operating Manual 10.4.1 Valves and Orifices pane Orifices in the HexBlock inlet system are replaceable. Transpector CPM is set up in the factory with the correct valve and orifice values. However, if a valve or orifice is changed, the new configuration must be entered in the RGA Configuration.
If V5 is not installed, select No Valve. Figure 10-10 Inlet Calibration 10.4.2 Gauges pane 10.4.2.1 Process Gauge The Transpector CPM includes an optional CDG (capacitance diaphragm gauge). If the CDG is installed, enter its appropriate pressure range. Note that the scale is in millitorr.
Transpector CPM Operating Manual 10.4.3 Bypass Delay - Interlock between V2 and V4 Bypass Delay defines the interlock between V2 (HP) and V4 (Bypass) valves. The time entered (in seconds) determines: How long the V4 (Bypass) valve will be open before the V2 (HP) valve will be...
NOTE: The CPM Configuration Monitor window is different from the open ion source instruments’ Sensor window because of the pumping and inlet systems on the CPM. Figure 10-13 Transpector CPM configuration monitor Turbo Pump Speed Edit Data Bakeout Button...
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Transpector CPM Operating Manual Click Multiplier to turn on the electron multiplier. The Multiplier button will be colored dark blue. It will progress to yellow and finally green to signify that the EM is on. (See Figure 10-16.) Figure 10-16 Multiplier status Click Edit to alter the sensor’s data acquisition parameters (see...
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Transpector CPM Operating Manual Figure 10-18 Configuration monitor window illustration Determine which valve to open. V1 (LP) —low pressure valve V2 (HP) —high pressure valve (tied to V4, the bypass valve) V3 (HC) —high conductance valve (used if the sensor’s process connection is under high vacuum) ...
10.6 CPM Sensor Acquisition Defaults 10.6.1 What to Acquire (RGAs) The What to Acquire parameters decide the data that the Transpector CPM will collect. This menu is very similar for both CPMs and Open Ion Source RGAs. 10.6.1.1 Acquisition Modes There are two different acquisition modes: Spectrum (Scans) and Selected Masses (Bins).
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Transpector CPM Operating Manual Selected Masses (Bins) mode allows data collection of specific masses. Figure 10-21 What to Acquire—Selected Masses 10 – 13...
Transpector CPM Operating Manual 10.6.1.1.1 Spectrum Mode Acquisition Parameters Figure 10-22 Spectrum mode acquisition parameters Start Mass (amu) ....The amu at which the RGA will begin scanning.
Transpector CPM Operating Manual 10.6.1.2 Selected Masses Mode It is possible to define specific masses of interest in Selected Masses Mode. Transpector CPM advanced sensor functions can be tracked as individual bins in this data acquisition mode. (See Figure 10-23.) Figure 10-23 Selected masses mode 10 –...
Transpector CPM Operating Manual 10.6.1.2.1 Existing Masses Editing Masses If a mass has already been added but the mass has the wrong identity for the process, click Edit to open the Mass Properties window and change the identity. (See Figure 10-24.)
Transpector CPM Operating Manual Figure 10-25 Editing special bins not allowed Removing Masses Click Remove to remove an individual mass. (See Figure 10-26.) Click Remove All to remove all of the masses. (See Figure 10-27.) Figure 10-26 Remove Figure 10-27 Remove All 10.6.1.2.2 Adding Masses...
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Transpector CPM Operating Manual Add Masses from Chemistry Library Allows the selection of peaks based on chemicals that are present in a process. A compound is selected to monitor. The mass spectrum for the specific compound will be displayed in the graph. After clicking Add, the masses in the spectrum will be added to the active bin list.
Transpector CPM Operating Manual 10.6.2 How to Acquire (CPM) The How to Acquire menu for the CPM (see Figure 10-33) is similar to the Open Ion Source RGAs. However, there are a number of differences due to the additional valve assembly and pumping system of the CPM.
Transpector CPM Operating Manual 10.6.2.1 Ionizer Presets Determines the ionization energy with which the sensor collects data. Figure 10-34 Ionizer presets Low selects the sensor’s low ionization energy for the run. High selects the sensor’s high ionization energy for the run.
Transpector CPM Operating Manual 10.6.2.2.2 Data Threshold Defines the threshold that the Start Mode Type utilizes to determine when the run will start. The Data Threshold is set in units corresponding to the Start Mode Type selected. Maximum Signal is in units of current, Pressure Above/Below is in units of pressure, and Analog 1 Above/Below is in units of volts.
Transpector CPM Operating Manual 10.6.2.3 Stop Parameters Defines how and when the data acquisition stops. 10.6.2.3.1 Stop Mode Type Defines when the data acquisition stops. (See Figure 10-39.) Figure 10-39 Stop mode CPM Time (s) stops the acquisition after a set period of time.
Transpector CPM Operating Manual 10.6.2.3.3 Maximum Duration Defines the length of time in seconds that the RGA will collect data if using Time as a stop mode. If using a different stop mode, Maximum Duration defines the maximum amount of time that the RGA will collect data. (See Figure 10-41.)
Transpector CPM Operating Manual 10.6.2.3.6 Relay 1 Defines the state of Relay 1 when the run stops. As Is leaves the relay in its current state at the end of the run. Open opens the relay at the end of the run.
Transpector CPM Operating Manual 10.6.2.4.2 Dwell Time Defines the amount of time in milliseconds (ms) that FabGuard Explorer will collect data at every data point. In general, the longer the dwell time, the lower the noise of the signal. Longer dwell times at each point will result in longer overall scan times.
Transpector CPM Operating Manual 10.6.2.5.2 Time Between Scans Time Between Scans can be set to a value greater than the minimum scan time if additional wait time is desired. This field can only be set if Manual is chosen as the Delay Mode.
Transpector CPM Operating Manual 10.6.2.6.2 Peak Lock Figure 10-49 Peak lock Peak Lock is a method of fine tuning the sensor while it is collecting data. Peak Lock is only available when running at 1 ppamu (either in spectrum mode or selected masses mode).
10.6.2.7.2 Duty Cycle When sampling aggressive gases, do not expose Transpector CPM to the aggressive gas for long periods of time. The CPM Inlet can be automatically opened and closed in a duty cycle.
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Transpector CPM Operating Manual Chapter 11 Glossary Anode The anode is the structure in the ion source in which ions are created by electron impact. It can be formed from a mesh, such as in the open ion source, or from a solid tube, such as in the closed ion source. Its electrical potential is positive with respect to the filament, focus lens, total pressure plate, pole zero, exit aperture and Faraday cup.
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Transpector CPM Operating Manual Detection Factor The detection factor is the ratio of the detected signal for a given ion current from a certain substance to the detected signal for the same ion current of nitrogen ions as measured at mass 28. For Faraday cup detectors, the detection factor is usually 1.
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Transpector CPM Operating Manual Focus Lens The focus lens is a conductive aperture located next to, and usually biased negatively with respect to, the anode. Its purpose is to draw the ions out of the anode, form them into a beam, and focus them into the next lens element.
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Transpector CPM Operating Manual Ionization Probability The ionization probability for a chemical substance is the ratio of the total ion current (at all masses) produced from a given partial pressure of that substance, to the total ion current produced from nitrogen at the same partial pressure.
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Transpector CPM Operating Manual Material Factor The material factor for a chemical substance is that part of the proportionality constant between the partial pressure of that substance and the resulting mass filtered ion current which depends on the chemical nature of that substance but not the particular instrument used for that measurement.
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Transpector CPM Operating Manual Partial Pressure The partial pressure is the pressure of a specific chemical component of a gas mixture. The sum of all the partial pressures is the total pressure. Pole Zero See Center Voltage. Quadrupole A quadrupole is a mass filter consisting of four parallel electrodes or poles (hence quadrupole) arranged in a square array.
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Transpector CPM Operating Manual Total Pressure Plate The total pressure plate, or collector, is an electrode in the ion source on which at least a part of the ion beam impinges. The current striking this plate is a function of the total pressure in the ion source.
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Transpector CPM Operating Manual Chapter 12 Bibliography For further information on partial pressure analyzers, see Partial Pressure Analyzers and Analysis, M. J. Drinkwine and D. Lichtman, American Vacuum Society Monograph Series, or A User’s Guide to Vacuum Technology, J. F.