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Summary of Contents for Ultrasonic Sonic Touch II
- Page 1 Sonic Touch II® (PPC30) User Manual Ultrasonic Power Corporation 239 E. Stephenson Street Freeport, IL 61032, U.S.A. Phone: 815-235-6020 • 1-800-575-0168 Fax: 815-232-2150 Email: sonic@upcorp.com www.upcorp.com Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 2 Congratulations, You have just purchased the best Ultrasonic cleaning system available to the market today. We here at Ultrasonic Power Corporation take pride in our products and our ability to provide you, our customer the best quality service available. Please take some time to familiarize yourself with this manual and all aspects of the system configuration prior to start-up.
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Page 3: Table Of Contents
19. USB Log ........................ 50 20. Diagnostics-System Diagnostics Manager ..........52 21. Diagnostics-System Dump Instructions ..........53 22. Warranty Information ................... 61 23. Return of Equipment Policy ................ 65 Property of Ultrasonic Power Corporation - © 2019 Publication # 190610... -
Page 4: Warning Symbols
Parts- Failure to comply with this safety statement may result in equipment damage, injury and/or death. Electrostatic Sensitive Devices (ESD) Failure to comply with this safety statement may result in equipment damage. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610... -
Page 5: Specifications
Colors- 16.7 M Resolution: WVGA, 800 x 480 pixels Analog Resistive Other IP65 protection (front side) IP20 protection (back side) Operating temperature range from -20 to 60°F Cooling: Fanless (passive) Property of Ultrasonic Power Corporation - © 2019 Publication # 190610... -
Page 6: Getting To Know Your Human Machine Interface (Hmi)
At this time, you may choose to calibrate touch controls. Otherwise there is an alternative location to perform touch calibration which will be exposed in another section of this document. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610... -
Page 7: Touch Calibration
To calibrate touch control, press the visible target with your finger. A second target will appear. Repeat the process until the panel is finished calibrating. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610... -
Page 8: Home Screen
5. H CREEN This is the home screen for the Sonic Touch II®. This page allows the user start/stop control for configured peripherals, ultrasonic intensity control, frequency sweep control, temperature control and displays alarm information. These features will be examined in further detail later in this document. -
Page 9: Basic Navigation Control
6. B ASIC AVIGATION ONTROL Every page contains these common features: navigation button [1], home button [2], user login button [3], back button [4], and an error refresh button [5]. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610... - Page 10 Pressing the back button reverts the user to the previous page (if any). Pressing the home button (from any other page) will direct the user to the home page. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 11 The error refresh button clears addressed errors/alarms. This button will only function if the errors/alarms have been corrected. Errors/alarms will be examined in further detail later in this document. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 12 The figure below displays the options available at the Supervisor permission level. Not all of these features are available in the Operator permission level. Each of these features will be examined in further detail later in this document. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 13 Pressing the user login shortcut will direct the user to the login page. The figure below displays the user login page. Information regarding login information will be examined in further detail later in this document. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
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Page 14: User Login
To log out of Supervisor permissions, one of three methods may be used: 1) Press the logout button. 2) Allow the automatic logout timer feature to elapse. 3) Log into the system as an Operator using the operator level password. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610... - Page 15 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ User login passwords are as follows: Operator Supervisor 4517 (Upon access to each level, the user login shortcut image will adjust accordingly) Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
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Page 16: Setup
If you wish to maintain low liquid level protection* whilst using high quality DI water please contact your UPC representative for alternative liquid detection options. *Low Liquid Detection apparatus may be subject to erosion in harsh environments Property of Ultrasonic Power Corporation - © 2019 Publication # 190610... -
Page 17: Alarms
3) Temperature Watchdog Error- This error occurs if the liquid temperature in the unit does increases too quickly. 4) Over-temp Error- This error occurs if the maximum temperature is met or exceeded. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610... - Page 18 Alarms can only be cleared if the issue is corrected. Actual alarm codes will be examined in further detail later in this document. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
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Page 19: Alarm History
10. A LARM HISTORY The alarm history page allows the user to view past active alarms. Up/down arrows are used to navigate through the alarms. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610... -
Page 20: Frequency Display
The values displayed here are means to verify the performance of the system within a degree of tolerance. As the ultrasonic wattage is increased (configured by the manufacturer), more numeric windows are displayed to accommodate the system. -
Page 21: Power Output Display
The values displayed are means to verify the performance of the system within a degree of tolerance. As the ultrasonic wattage is increased (configured by the manufacturer), more numeric windows are displayed to accommodate the system. -
Page 22: Ultrasonics Configuration
Caution- Ensure tank contains the minumum required amount of liquid prior to operation. Warning- Ensure proper drainage or liquid removal is installed prior to operation. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610... - Page 23 The currently set mode is displayed below the Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 24 To cycle between operation modes, press the dial once with your finger. Each time the dial is pressed, the system will index through each mode in a single direction. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 25 In manual mode, the user may enable the peripheral by pressing in either of the two locations highlighted in red. The Run button starts the peripheral. The Reset button stops the peripheral. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 26 Pressing this button again clears the timer. The time value may be increased/decreased at any time whether the peripheral is enabled or disabled. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 27 If a day is to be disabled, set the start and stop times equal to each other. This is easily done via the Now buttons. Wednesday Enabled Wednesday Disabled Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
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Page 28: Heat Configuration
Caution- Ensure tank contains the minumum required amount of liquid prior to operation. Warning- Ensure proper drainage or liquid removal is installed prior to operation. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610... - Page 29 The currently set mode is displayed below the Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 30 To cycle between operation modes, press the dial once with your finger. Each time the dial is pressed, the system will index through each mode in a single direction. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 31 In manual mode, the user may enable the peripheral by pressing in either of the two locations highlighted in red. The Run button starts the peripheral. The Reset button stops the peripheral. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 32 Pressing this button again clears the value. The time value may be increased/decreased at any time whether the peripheral is enabled or disabled. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 33 If a day is to be disabled, set the start and stop times equal to each other. This is easily done via the Now buttons. Tuesday Enabled Tuesday Disabled Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
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Page 34: Pump Configuration (Optional)
Caution- Ensure tank contains the minumum required amount of liquid prior to operation. Warning- Ensure proper drainage or liquid removal is installed prior to operation. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610... - Page 35 The currently set mode is displayed below the Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 36 To cycle between operation modes, press the dial once with your finger. Each time the dial is pressed, the system will index through each mode in a single direction. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 37 In manual mode, the user may enable the peripheral by pressing in either of the two locations highlighted in red. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 38 The Run button starts the peripheral. The Reset button stops the peripheral. In Timer mode, the user may input the time value by pressing either location highlighted in red. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 39 The time value may be increased/decreased at any time whether the peripheral is enabled or disabled. In Schedule mode, the user may input start/stop times by pressing either location highlighted in red. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
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Page 40: Skimmer Configuration (Optional)
If a day is to be disabled, set the start and stop times equal to each other. This is easily done via the Now buttons. Wednesday Enabled Wednesday Disabled 16. S KIMMER ONFIGURATION PTIONAL Property of Ultrasonic Power Corporation - © 2019 Publication # 190610... - Page 41 Caution- Ensure tank contains the minumum required amount of liquid prior to operation. Warning- Ensure proper drainage or liquid removal is installed prior to operation. The currently set mode is displayed below the Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 42 This configuration page may be accessed by pressing the on the main page or via the navigation window. To cycle between operation modes, press the dial once Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 43 Each time the dial is pressed, the system will index through each mode in a single direction. In manual mode, the user may enable the peripheral by pressing in either of the two locations highlighted in red. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 44 The Run button starts the peripheral. The Reset button stops the peripheral. In Timer mode, the user may input the time value by pressing either location highlighted in red. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 45 The time value may be increased/decreased at any time whether the peripheral is enabled or disabled. In Schedule mode, the user may input start/stop times by pressing either location highlighted in red. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
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Page 46: Lcs (Liquid Condition Sensor)
If a day is to be disabled, set the start and stop times equal to each other. This is easily done via the Now buttons. Wednesday Enabled Wednesday Disabled 17. LCS (L IQUID ONDITION ENSOR Property of Ultrasonic Power Corporation - © 2019 Publication # 190610... - Page 47 Caution- Ensure tank contains the minumum required amount of liquid prior to operation. Warning- Ensure proper drainage or liquid removal is installed prior to operation. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 48 Data pertaining to acoustic levels and settings may be tracked for up to ten minutes before the trend lines refresh. Variables displayed on the page are color coded to their scale and trend line. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
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Page 49: Machine Stats
The machine stats page allows the user to view elapsed time meter for multiple components of the system. The filter elapsed time meter holds the ability to be reset. This feature is intended to aid in routine maintenance and scheduling. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610... -
Page 50: Usb Log
(FAT32 format; at least 1 GB). This is a list of parameters that the system records whenever the ultrasonics are on: 1) Timestamp 2) LCS 3) Power intensity 4) Frequency sweep 5) Last loaded recipe 6) Output power 7) Output Frequency Property of Ultrasonic Power Corporation - © 2019 Publication # 190610... - Page 51 Downloaded information may be viewed as a spreadsheet using Microsoft Excel©. The save interval of the data logging feature is three minutes. If the ultrasonics are on longer than three minutes, information will span multiple files. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
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Page 52: Diagnostics-System Diagnostics Manager
The figure below displays the SDM with the orange system dump feature tile. The instructions for this feature will be examined in further detail later in this document. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610... -
Page 53: Diagnostics-System Dump Instructions
Insert a USB or other device into the USB port and look to the USB Log/Backup page. Once the system recognizes the device, alternate options become visible. Press the Link USB option. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610... - Page 54 Redirect to the SDM found in the diagnostics page. Select the orange System Dump tile. Select a system dump option. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 55 Allow the system 10-15 seconds for the system dump to take place. The loading bar will remain at 0% for the entirety of this operation. Then select the Abort System Dump option. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 56 Confirm the abort selection. At this point the page should state that the system dump is already completed. Select continue. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 57 At this point the user will have the option to perform another system dump, in which case the previous steps are repeated by selecting Ok. Otherwise verify the timestamp and select the Save button to continue the previously saved system dump. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 58 MY_USB (this name may not always be the same). Select the folder belonging to the USB. Warning- Saving files to incorrect locations may cause internal malfunctions of the system. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 59 Once the folder is selected, files stored in the device will be displayed. In this case, a previously stored system dump and data logging files exist. Press the disk image or Save button to save the system dump to the device. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 60 Upon a successful download, press Continue. Revert to the USB Log/Backup page and press Eject USB. The USB flash drive may then be uninstalled for further troubleshooting and diagnostics. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
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Page 61: Warranty Information
(10) years; b) all ultrasonic generators shall be free from defects in material and workmanship for five (5) years;... - Page 62 This Warranty shall not apply to: (a) cavitation erosion of tank and immersible transducer surfaces, which is a normal occurrence and develops over time in the operation of ultrasonic cleaning equipment; (b) any Product or component incorrectly installed by Customer contrary to...
- Page 63 Upon notifying UPC of a warranty-related claim, UPC will, if appropriate, provide a Return Material Authorization number (RMA) for the return of the Product and/or Accessories. If supplied to the first Purchaser (or Customer if the first Purchaser is a Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 64 Return Material Authorization (RMA) number. Please ship pre- paid to: Ultrasonic Power Corporation Attn: RMA Coordinator 239 East Stephenson Street Freeport, Illinois 61032, USA +1 815 235 6020 Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
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Page 65: Return Of Equipment Policy
QUIPMENT OLICY Replacement/Repair Policy and Pricing Schedule It is the intention of Ultrasonic Power Corporation (UPC) to deliver fair, accurate, cost- effective and timely service associated with warranty and non-warranty product assistance to Original Equipment Manufacturers (OEM), End-user and Reseller Customers within the guidelines of this Policy. - Page 66 UPC will take possession of abandoned property with intent to recover its costs for repair and storage. Once UPC has taken possession of said abandoned property, UPC shall be entitled to sell the abandoned property and Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 67 UPC reserves the right to refuse product based upon failure to provide a SDS or based upon the information contained therein. Servicing may be denied and/or delayed without applicable SDS. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 68 UPC. Product without an RMA number will be refused. Please ship, with shipment costs pre-paid to: Ultrasonic Power Corporation Attn: RMA Coordinator 239 East Stephenson Street Freeport, Illinois 61032, USA +1 800-575-0168 +1 815 235 6020 Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 69 Repair Rates for Bench Top Comments Systems Warranty Repair $0.00 UPC Warranty Applies Test/Evaluation $175.00 Waived with warranty replacement due to defect Expired warranty, equipment malfunction, Quote NON‐Warranty customer damage Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 70 $300.00 Waived with warranty replacement due to defect Expired warranty, equipment malfunction, Quote NON‐Warranty customer damage Additional Cleaning Fee to be assessed Cleaning Fee $95/hour based on judgment of RMA Coordinator Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 71 From: RMA # Ship To: Ultrasonic Power Corporation 239 East Stephenson Street Freeport, IL 61032 Attention: RMA Coordinator =============================cut here========================== FRAGILE ELECTRONIC EQUIPMENT Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...
- Page 72 Please contact your Ultrasonic Power Corporation representative with any question regarding your Ultrasonic cleaning system. Property of Ultrasonic Power Corporation - © 2019 Publication # 190610...