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Condair HP Series Installation And Operation Manual

Adiabatic humidification system
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INSTALLATION AND
OPERATION MANUAL
Adiabatic humidification system
Condair HP/HPRO
Humidification and Evaporative Cooling

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  • Page 1 INSTALLATION AND OPERATION MANUAL Adiabatic humidification system Condair HP/HPRO Humidification and Evaporative Cooling...
  • Page 2 Condair A/S, except to the extent required for installation or maintenance of recipient's equipment. Liability Notice Condair A/S does not accept any liability due to incorrect installation or operation of the equipment or due to the use of parts/components/equipment that are not authorized by Condair A/S.

  • Page 3: Table Of Contents

    Condair HPRO system overview 3.2.1 Stand-alone system Condair HPRO (master configuration) 3.2.2 Compound system Condair HPRO (master-slave configuration) 3.2.3 Pump station Condair HPRO 100, 200, 300 Humidifier unit Functional description Scope of delivery Notes on planning Record of site-specific data...
  • Page 4 Initial commissioning Cabinet layout Insert inlet filter Insert RO membrane (only for Condair HPRO models) Mount sterile breathing filter (only for Condair HPRO models) Set up the controller Flushing procedure 6.6.1 Flushing the HPRO pump unit and RO membrane 6.6.2 Bleed air from the RO pump 6.6.3...

  • Page 5: Introduction

    (“Condair HP” for short). The Condair HP incorporates the latest technical ad van ces and meets all recognized safety stand- ards. Nevertheless, improper use of the Condair HP may result in danger to the user or third parties and/or impairment of material assets.
  • Page 6 If the equipment changes hands, the documentation must be passed on to the new operator. If the documentation gets mislaid, please contact your Condair representative. Language versions This installation and operation manual are available in various languages. Please contact your Condair representative for information. Introduction...

  • Page 7: Health And Safety

    Touching live parts may cause severe injury or danger to life. Prevention: before carrying out any work on the Condair HP, take the unit out of operation as described in chapter 7.4 (switch off the unit, disconnect it from the mains and stop the water supply) and secure the unit against inadvertent power-up.
  • Page 8 – after transportation under unfavourable conditions. All persons working with the Condair HP must report any alterations to the unit that may affect its safety to the owner without delay. Prohibited modifications to the unit No modifications must be undertaken on the Condair HP without the express written consent of the manufacturer.
  • Page 9 Legionnaires’ disease. The Condair HP is produced according to ISO 22000 standards, which means that we have considered all aspects of this equipment to reduce as far as possible the risk of Legionnaires’ disease and other similar conditions.
  • Page 10 30 minutes, and disinfect the system if this proves to be necessary. Condair follows the guidelines in VDI 6022 for CFU counts in humidifiers. The CFU count in the hu- midification water must hence not exceed 150 CFU/ml, corresponding to a maximum BQ value of 40.

  • Page 11: Overview Of Condair Hp And Hpro

    Droplet separator (option) Flushing valve MV5 high-pressure system Pump station consisting of: High-pressure pump Control unit, with touch screen High-pressure flexible hose UV-light system (option) Water meter (option) Fig. 1: Stand-alone system Condair HP (master configuration) Overview of Condair HP and HPRO...

  • Page 12: Compound System Condair Hp (Master-Slave Configuration)

    Slave systems consisting of: – Control unit slave – Humidifier unit Control unit slave Master System consisting of: High pressure hose – Pump station – Humidifier unit Pump station Fig. 2: Compound system Condair HP (master-slave configuration) Overview of Condair HP and HPRO...

  • Page 13: Pump Station Condair Hp

    3.1.3 Pump station Condair HP Fig. 3: Pump station Condair HP Fig. 4: Flow diagram Condair HP Overview of Condair HP and HPRO...
  • Page 14 Frequency converter (Option) Pressure transmitter for frequency converter Pressure switch Pressure reduction Thermostat UV-R UV light reactor tube (option) UV-T UV transformer ( HP 100, 200, 300 placed directly on UV-R) Test water tap 1/8” Overview of Condair HP and HPRO...
  • Page 15 The pump station is electrically wired at the factory. At the installation site, main power supply, the humid- ity signal or humidity sensor, external safety chain, step valves and chosen options must be electrically connected to the control unit. Overview of Condair HP and HPRO...

  • Page 16: Condair Hpro System Overview

    High-pressure flexible hose RO water treatment system (option) a: RO pump b: RO Membrane c: RO water storage tank UV-light system 10 Water meter Fig. 5: Stand-alone system Condair HPRO 100, 200, 300 (master configuration) Overview of Condair HP and HPRO...

  • Page 17: Compound System Condair Hpro (Master-Slave Configuration)

    Control unit slave – Humidifier unit Control unit slave High pressure hose Master System consisting of: – Pump station – Humidifier unit Pump station Fig. 6: Compound system Condair HPRO 100, 200, 300 (master-slave configuration) Overview of Condair HP and HPRO...

  • Page 18: Pump Station Condair Hpro

    3.2.3 Pump station Condair HPRO 100, 200, 300 Fig. 7: Pump station Condair HPRO 100, 200, 300 Fig. 8: Flow diagram Condair HPRO 100, 200, 300 Overview of Condair HP and HPRO...
  • Page 19 Pressure regulator, 30-105 bar standard Thermostat UV system S1Q-PA/2 (MLPRO 100/MLPRO 200 VFD) / S2Q-PA/2 (MLP RO 300) Test water tap 1/8" Nozzle for concentrate flow Test water tap 1/8" Needle valve or nozzle for conductivity regulating (Option) Overview of Condair HP and HPRO...
  • Page 20 The pump station is electrically wired at the factory. At the installation site, main power supply, the humid- ity signal or humidity sensor, external safety chain, step valves and chosen options must be electrically connected to the control unit. Overview of Condair HP and HPRO...

  • Page 21: Humidifier Unit

    (min. height: 3 cm, sealed towards the duct floor and High-pressure hose from pump station the duct walls) Water drain after nozzles 15 Drain hose from flush valve MV5 10 Open drain funnel (by customers) Fig. 9: Humidifier Unit Overview of Condair HP and HPRO...

  • Page 22: Functional Description

    The installation of a droplet separator is the customer’s responsibility. An optional Condair droplet sepa- rator is available for the Condair HP. Note regarding the Condair droplet separator: Due to the special surface finish of the separator profiles the Condair droplet separator unfolds its full effect not before 4-8 weeks after the initial commissioning (time depending on the water quality on site).

  • Page 23: Scope Of Delivery

    Special cable to step valves REG1, REG2, REG3 (3 meters) – Alarm switch (NC) – Installation and operation manual (the document you are currently reading) – Installation drawing with mounting dimensions – Piping diagram Overview of Condair HP and HPRO...

  • Page 24: Notes On Planning

    Notes on planning Prior to designing and selecting a Condair HP humidification system the following preparatory steps must be carried out: • Collecting site-specific data required for system design (see chapter 4.1) • Selecting the desired options (see chapter 4.2)

  • Page 25: Options

    The pump station is fitted with four digital status relays: Alarm (pump stopped), On/off status, Humidifying and Maintenance Communication Gateway Communication gateway using the TCP/IP protocol, integrating the Condair HP/HPRO into a monitoring, automation or SCADA system. Integrated RO-system Provides a high performance reverse osmosis water treatment system integrated directly into the high-pressure pump skid.

  • Page 26: Installation Works

    (electrician or workman with equivalent training). Safety For all installation work the ventilation system in which the Condair HP will be installed is to be rendered inoperative and prevented from further inadvertent operation. The pump station and possible Slave control units may be connected to electric mains only after all installation work has been completed.

  • Page 27: System Set-Up

    System set-up 5.2.1 Stand-alone system (master configuration) On/Off supply solenoids, 220-230 V 50/60 Hz or 24V DC Power supply to pump station, 208 ... 600 V 50 /60 Hz Water supply (HP: 1 .. 4 bar, HPRO: 2,5 ... 7 bar) Control humidity signal, 0...

  • Page 28: Compound System (Master-Slave Configuration 1 Or 2 Slaves)

    Compound system (master-slave configuration 1 or 2 slaves) On/Off supply solenoids, 220-230 V 50/60 Hz or 24V DC Power supply to pump station, 208 ... 600 V 50 /60 Hz Water supply (HP: 1 .. 4 bar, HPRO: 2,5 ... 7 bar) Control humidity signal, 0...

  • Page 29: Compound System (Master-Slave Configuration 3 Slaves)

    Internal communication, RJ45 cable, -LAN, TCP/IP protocol Power supply to slave control cabinet, 208-230 V 50/60 Hz Fig. 12: Compound system (master-slave configuration 3 slaves NB! The data switch used when connecting 3 slaves are not supplied by Condair Installation works...

  • Page 30: Compound System > 800 L/H (Master-Slave Configuration 1-3 Slaves)

    Internal communication, RJ45 cable, -LAN, TCP/IP protocol Power supply to slave control cabinet, 208-230 V 50/60 Hz Fig. 13: Compound system > 800 l/h (master-slave configuration 1-3 slaves) NB! The data switch used when connecting 3 slaves are not supplied by Condair Installation works...

  • Page 31: Mounting Of The Humidifier Unit

    In addition to the installation instructions please observe the following complementary notes on mounting: – Caution, demineralised water is aggressive! The Condair HP system uses demineralised water. All components (duct/monoblock, mounting accessories, drain line, etc.) in the humidifier unit area must be made of stainless steel (DIN 1.4301/AISI 304 or better) or plastic resistant to demineralised water.

  • Page 32: Mounting The Nozzle Unit

    5.6.2 Mounting the nozzle unit Example on principal drawing, provided with each humidifier unit Fig. 14: Example on principal drawing, provided with each humidifier unit Fig. 15: Fixture assembly Installation works...
  • Page 33 1. Installing the vertical mounting fixture (rails) Mark the position of the top brackets at the duct ceiling, approx. 1/5 of the duct width in from each wall. Then, drill the ø3.3 mm fixing holes (screws) or ø6 mm (bolts and nuts). Important! Make sure that the fixing holes in the left and right of the duct ceiling are exactly aligned Fix the top brackets to the ceiling of the duct with screws or bolts provided.
  • Page 34 Bolt the bottom bracket to the pipe fixture tighten loosely. Important! Do not remove the film from the adhesive pad underneath the bottom bracket. Fig. 18: Fixing bottom bracket to pipe fixture Bolt the two pipe fixtures together, adjust the length such the bottom bracket can slide up and down, tighten the bolts Use a spirit level to adjust the fixture both sideways and back/forth so that the pipe fixture is exactly vertical I all directions.
  • Page 35 2. Mounting the nozzle pipes Fix the nozzle pipes to the pipe fixture using the clamps and rubber ferrules, provided (position the nozzle pipes according to the installation drawing). Make sure the outlet openings of the nozzles are aligned exactly horizontal in the flow direction. WARNING! The nozzle pipes must be installed with the nozzles upwards! (as shown on the picture bellow).
  • Page 36 3. Insertion of nozzles It is important to follow the nozzle arrangement guide provided with the system, each step must have the correct number of active and blind nozzles in order for the system to regulate capacity effectively. WARNING! The last nozzle on a nozzle pipe can never be blind! This would result in stagnant water in the pipe, providing a habitat for bacteria WARNING! Never unscrew a nozzle on a pressurised pipe.
  • Page 37 4. Connecting nozzle pipes and plugging the ends CAUTION! Do not use oil, grease, glue, Teflon, silicon, O-ring lubrication or the like when assembling nozzle pipes or hose connections. All of the above products can act as food for bacteria and hence are a potential health risk. Furthermore, grease or the like can cause the nozzles to block up.
  • Page 38 5. Mounting the step valve block Fix the step valve block at the appropriate position to the duct using the screws or the bolts provided. Then, drill duct passages 3 x ø32 mm and close the holes inside and outside with the rubber sleeves provided.
  • Page 39 CAUTION! Do not use oil, grease, glue, Teflon, silicon, O-ring lubrication or the like when assembling nozzle pipes or hose connections. All of the above products can act as food for bacteria and hence are a potential health risk. Furthermore, grease or the like can cause the nozzles to block up. Only approved lubricant: Dish soap Wash your hands before or wear clean gloves while assembling parts in direct contact with water.

  • Page 40: Mounting The Condair Droplet Separator

    5.6.3 Mounting the Condair droplet separator 1. Mounting the wall supports: mark the position of the fixing holes of the wall supports at the duct walls, then drill the ø3.3 mm holes (accurate position see supplied installation drawing). Important! Make sure that the fixing holes in the left and right duct wall are exactly aligned op- posite each other and that the axes of the fixing holes of the upper and lower wall support are at right angles to the ceiling of the duct.
  • Page 41 2. Installing the bottom guard sheets: apply sealant provided along the edges on the bottom side of the bottom guard sheets (see detail figure below). Align bottom guard sheets flush to the duct floor, to the duct walls and to the wall supports (as shown in the figure below), then fix them to the duct wall using the self-tapping screws provided (drill the ø3.3 mm holes first).
  • Page 42 3. Mounting the cross arms: Fix the cross arms to the wall supports as shown in figure below using the screws, spring washers, washers and nuts provided. Before tightening the screws vertically align the cross arms. Fig. 27: Mounting the cross arms Installation works...
  • Page 43 4. Mounting the droplet separator boxes: Hang up the droplet separator boxes into the cross arms, then slide the boxes together and align them centric to the duct. Fig. 28: Mounting the droplet separator boxes Installation works...
  • Page 44 5. Connecting together the droplet separator boxes: connect together the droplet separator boxes either on the bottom or the top side using the connecting plates provided. To do this: undo the ap- propriate screws on the separator boxes, attach the connecting plate (see detail figure), then tighten the screws again.
  • Page 45 6. Install rubber seals: cut upper and lateral rubber seals to the necessary length (channel width or channel height), then fix the rubber seals to the droplet separator boxes using the retaining clips provided. Fig. 30: Install rubber seals Installation works...

  • Page 46: Mounting The Pump Station

    Mounting the pump station 5.7.1 Notes on positioning Please observe the following notes on positioning and mounting: – Place the pump station in a manner that: – the distance to the humidifier unit is as short as possible. Note: High-pressure hose (pump to step valve block) is 3 m as standard however 2, 3, 5, and 10 metre hoses are available from stock, special lengths can be ordered.

  • Page 47: Dimension And Weights Of Pump Station

    5.7.2 Dimension and weights of pump station all dimensions in mm Fig. 31: Dimensions pump station Installation works...
  • Page 48 Pump station Dimension [mm] Weight [kg] HP 100 and 200 VFD 1300 50 - 65 HP 300 and 500 VFD 500 (630) 1300 55 - 70 HP 500 and 800VFD 500 (630) 1300 65 - 80 HP 800 and 1300 VFD 500 (630) 1300 75 - 90...
  • Page 49 Fig. 33: Valve block 4+1 INDUCT dimensions (in mm) Installation works...
  • Page 50 Fig. 34: Slave station dimensions (in mm) Fig. 35: HPRO 500 tank (0,2 m HPRO 800 tank (0,5 m Installation works...

  • Page 51: Pump Station Installation

    5.7.3 Pump station installation Place the HP pump station in the desired location, directly on the floor or in a tray. CAUTION! The room where the pump station is placed must have a drain in the floor near the system to prevent flooding in case of a leakage Once placed, level the pump station using the adjustable supports (see figure below).

  • Page 52: Water Installation, Condair Hp

    5.7.4 Water installation, Condair HP Fig. 37: Water installation, Condair HP WARNING! Before connecting the water supply, the piping must be flushed for at least 10 minutes, to make sure the first incoming water is as clean as possible. CAUTION! The high-pressure hose between the high-pressure pump and high-pressure manifold must not be installed before bleeding of the high-pressure pump has been done (see chapter “Placing the unit...
  • Page 53 Connecting the water supply • Connect water supply hose to the water inlet using the gasket provided. Fig. 38: Water installation, Condair HP Connecting the high-pressure hoses • Connect high-pressure hoses to the pump station; do not connect it to the valve block yet, as it needs to be flushed.

  • Page 54: Water Installation, Condair Hp Ro

    5.7.5 Water installation, Condair HP RO Fig. 39: Water installation, Condair HP RO WARNING! Before connecting water supply, the piping must be flushed for at least 10 minutes, to make sure the first incoming water is as clean as possible.
  • Page 55 Connect RO drain Connect RO drain Fig. 40: RO Drain connector • Remove protecting plug from drain connector. • Connect drain hose to water outlet connector (ø32 mm) and lead the drain hose down to an open funnel with a constant down-slope. –...
  • Page 56 Connecting the water supply Water supply: 2.5–7 bar, water volume > nozzle capacity x 2. Requirements for water quality can be found in Product Data. Fig. 41: Connecting water supply • Connect water supply hose to the water inlet using the gasket provided. Connecting the high-pressure hoses •...

  • Page 57: Electrical Installation

    Power consumption and size of pre-fuse can be found chapter product data N.B. The Condair HP is equipped with a 3-phase monitoring relay for detection of incorrect phase se- quence, total and partial phase loss. Instructions are found on a sticker inside electrical cabinet.

  • Page 58: Connections And Components Inside The Electrical Cabinet And Plc - Box

    5.8.1 Connections and components inside the Electrical cabinet and PLC – box Fig. 42: Connections and components Electrical cabinet Fig. 43: Inside the slave box Installation works...

  • Page 59: Electrical Connection Diagram, Hp And Hp Vfd

    5.8.2 Electrical connection diagram, HP and HP VFD Installation works...
  • Page 60 Installation works...

  • Page 61: Electrical Connection Diagram, Hpro And Hpro Vfd

    5.8.3 Electrical connection diagram, HPRO and HPRO VFD Installation works...
  • Page 62 Installation works...
  • Page 63 Fig. 48: Electrical diagram HPRO and HPRO VFD - 3 Installation works...

  • Page 64: Electrical Connection Diagram, Slave

    5.8.4 Electrical connection diagram, Slave Fig. 49: Slave unit wiring Installation works...

  • Page 65: Ma Control Signal Connection

    5.8.5 mA Control signal connection Fig. 50: mA Control signal connection Installation works...

  • Page 66: Initial Commissioning

    CAUTION! It is mandatory that the initial commissioning be carried out by an authorised Condair service techni- cian appointed by your local Condair supplier When fitting water filters, RO membranes, hoses and other components in direct contact with water please wear sterile gloves or touch only packing paper to keep the filter bacteria-free.

  • Page 67: Insert Inlet Filter

    Insert inlet filter • Unscrew the filter housing using a filter wrench, part number 104570000 • Insert filter, and make sure that it is centred on the guide knob in the bottom of the white filter vessel • Tighten the filter as much as possible by hand and then use the filter wrench to tighten approx. 1/4 turn.

  • Page 68: Insert Ro Membrane (Only For Condair Hpro Models)

    Insert RO membrane (only for Condair HPRO models) • Remove the top part of the membrane housing • Carefully cut open the protective bag of the RO membrane in the bottom end (the end with no O- rings) • Lower the membrane down the membrane housing, O-rings up!

  • Page 69: Mount Sterile Breathing Filter (Only For Condair Hpro Models)

    Mount sterile breathing filter (only for Condair HPRO models) • Unpack the filter and moisten the O-ring with running water, avoid touching nipple and O-ring with your bare hands. • Remove protective yellow cap • Press the sterile breathing filter in place on top of the permeate vessel (RO tank).

  • Page 70: Flushing Procedure

    Flushing procedure In order to get the conservation / anti-freeze fluid out of the system and avoid damaged valves and clogged nozzles, it is important to flush the system. • Remove yellow cap from high-pressure hose and lead hose to drain. •...

  • Page 71: Flushing The Hpro Pump Unit And Ro Membrane

    6.6.1 Flushing the HPRO pump unit and RO membrane • Make sure the water supply is fully open • Turn the main power switch S3 to ON position (keep S1 in off) • If hygienic flush starts, skip it • Go to 3.15 Select membrane flush 3.15 - Select membrane flush screen Always perform a membrane flush in the follow-...

  • Page 72: Bleed Air From The Ro Pump

    6.6.2 Bleed air from the RO pump If the RO pump does not build up pressure or is noisy, bleed it. • Open the air screw until all air is out, while the pump is running. Air bleeding screw Fig. 57: Bleeding RO pump Initial commissioning...

  • Page 73: Flushing The Hp Pump Unit

    6.6.3 Flushing the HP pump unit • Make sure the water supply is fully open • Turn the main power switch S3 to ON position (keep S1 in off) • If hygienic flush starts, skip it • Go to 4.11 test screen 4.11 - Test Screen From this screen you can operate valves and start pumps manually, BE CAREFUL! all safety...

  • Page 74: Flushing Hoses And Nozzle Lines

    6.6.4 Flushing hoses and nozzle lines To prevent any dust and particles in the hoses and pipelines from clogging up the nozzles during start- up, it is necessary to flush thoroughly. • Very important: remove the last nozzle on each nozzle pipe! •...

  • Page 75: Check List Initial Commissioning Condair Hpro

    Check list initial commissioning Condair HPRO The check list below must be filled out during the first commissioning and signed by the corresponding service technician. Agency: ______________________________ Client: __________________________________ Location: ______________________________ Date: ___________________________________ Pump: ________________________________ Serial number: ____________________________ Nozzle type: ___________________________...
  • Page 76 3. Pump station Flush supply line for at least for 5...10 minutes --> then connect Flush high-pressure piping for 5...10 minutes Room equipped with floor drain? Flushing line and housing drain connected and hoses secured? Flow pressure 2...10 bar? Stop valve open? No leakages at the pump? 4.

  • Page 77: Controller Set-Up

    Controller set-up The Condair HP & HPRO are controlled by a Siemens PLC with a Siemens touch panel. Many settings are already pre-set from the factory based on the info given when the unit was ordered. It is nevertheless important to go through all the basic settings before the unit is commissioned. Please go to all set-up parameters in this chapter.

  • Page 78: Menu Structure

    Menu structure Back step Home screen Setup Alarm 2.1 Setup 1.0 Hygienic pre flush 5.11 Alarm log • 2.11 Pump setup (Only shown if active) • 2.12 High pressure control • 2.13 Hour counter • 2.14 Advanced setup 1.1 Home Screen for master-slave setup •...

  • Page 79: Basic Settings

    Basic settings WARNING! It is possible to deactivate or change hygienic precautions / settings. Intentional or unintentional changes in the menu may cause unintended health risk for people or animals. Only trained Condair personnel should change basic settings CAUTION! It is possible to change or deactivate settings that can lead to malfunctions or damage the equipment.
  • Page 80 2.18 - Set time and date Tap the date or time in order to set. Enter the date/time exactly as shown. Clock: 10:59:59 Date: dd/mm/yyyy 2.14 - Adv. Setup Password 8599 Settings in this menu should only be changed by trained personnel! Controller set-up...
  • Page 81 3.11 - Option selections Check that the options are correctly selected for the pump. Only options already mounted from the factory can be selected. – UV select (Ultra Violet lamp) – No UV lamp – UV Monitoring – FD select (frequency drive) –...
  • Page 82 3.12 - General selections – Select Slave (select number of slaves in the system) – No Slave (only master) – 1 Slave – 2 Slaves – 3 Slaves – Analogue input (type of humidity control signal) – 0-10 VDC – 2-10 VDC –...
  • Page 83 3.13 - General selections – Duct hum control – Direct controlled capacity (default) – Humidity controlled capacity – Flush/bypass valve MV5, chose which valve is set to work as bypass valve. Choose the valve farthest away from the pump station, to secure the most effective flushing of the system.

  • Page 84: Operation

    Operation Daily operation Important! The procedure described hereafter assumes that the system has been installed correctly and initial commissioning has been carried out by a service technician from the manufacturer/distributor. Fig. 59: Overview cabinet Operation...

  • Page 85: Weekly Inspection

    Water treatment systems such as carbon filter, softener, RO If the inspection reveals any irregularities (e.g. leakage, error indication) or any damaged components take the Condair HP out of operation. Let the damage or malfunction be resolved by a qualified special- ist or service technician.

  • Page 86: Taking The Hp/Hpro Out Of Operation

    Taking the HP/HPRO out of operation WARNING! For hygienic reasons we strongly recommend to leave the Condair HP on all the time, even in periods when no humidification is required. This way the water circuit is flushed on a regular schedule and the...

  • Page 87: Dismantling And Disposal

    Dismantling and disposal Dismantling 1. Take the Condair HP out of operation as described in “Taking the HP/HPRO out of operation" 2. Have the system components dismantled by a qualified service technician. Disposal/Recycling Components not used any more must not be disposed of in the domestic waste. Please dispose of the unit or the individual components in accordance with local regulations at the authorised collecting point.

  • Page 88: Maintenance

    All maintenance work must be carried out only by well-qualified and trained personnel authorised by the owner. Maintenance and repair of the electrical installation of the Condair HP must be carried out only by quali- fied personnel (e.g. electrician) who are aware of possible dangers and implications.

  • Page 89: Maintenance Work

    Maintenance work To ensure safe, hygienic and economic operation of the Condair HP, its components must be checked and maintained periodically according to the table below. The maintenance intervals and maintenance work stated below are guideline values. Local conditions (quality of the supply air, the water, etc.) could influence the maintenance intervals.
  • Page 90 To be performed Half-year Each year Every 2 years Every 4 years If UV system is present ( also applicable for UV integrated in RO systems) Functional testing of UV systems Cleaning of quartz glass on UV systems Replacement of UV-lamp Replacement of quartz glass To be performed Half-year...

  • Page 91: Part List For Preventive Maintenance

    Part list for preventive maintenance Maintenance...

  • Page 92: Maintenance Indications

    Maintenance indications The HP / HPRO have the possibility to give a warning when it is time for maintenance, the message is shown on the touch screen. If the system has a remote fault indication relay this will also give a signal. For detailed information regarding settings and reset of the maintenance indicator please read the in- formation given in the operating manual.

  • Page 93: Troubleshooting

    Have faults eliminated by qualified and trained personnel only. Malfunctions caused by the electrical installation must be repaired by authorized personnel (e.g. electrician) only. Repair work on the high pressure pump may only be carried out by your Condair representative’s service technician.
  • Page 94 Error message Cause Remedy Sensor error Humidity sensor missing or defect Install humidity sensor Wiring to humidity sensor damaged or Replace wiring according to electrical incorrectly installed diagram Humidity outside range (under 20 % rh or Check the humidity at sensor and reset above 80 % rh) if below 20 % rh Sensor scaling is wrong...

  • Page 95: Resetting The Error Indication

    Fuse of control unit blown Have an electrician replace fuse of the control unit. Display or control board defective Have a Condair service technician replace the display or the control board. Excessive fluctuations of humidity Faulty electrical connection of spray Have an electrician connect spray control.

  • Page 96: Product Data

    Product data 11.1 Technical data 11.1.1 Technical data Condair HP HP100 HP200 VFD HP300 HP500 HP500 VFD HP800 HP800 VFD HP1300 VFD Capacity = water consumption [l/h] 100 / 50Hz 265 / 50Hz 440 / 50 Hz 790 / 50Hz...

  • Page 97: 11.1.2 Technical Data Condair Hpro

    11.1.2 Technical data Condair HPRO HPRO 100 HPRO 200 VFD HPRO 300 HPRO 500 HPRO 500 VFD HPRO 800 HPRO 800 VFD Capacity, 50 & 60 Hz (Inlet water temp 15°C)" 100 l/h 200 l/h 265 l/h 440 l/h 500 l/h...

  • Page 98: Water Quality Requirements Hp

    11.2 Water quality requirements HP Water supply Reverse Osmosis or Demineralized Water Conductivity 5-50 µS/cm max. 35 mg/l KMnO4 max 10 mg/l max 1 Temperature max 15 °C max 0,2 mg/l max 0,05 mg/l Max. Hardness max 1º dH free chlorine max 0,1 mg/l 11.3 Water quality requirements HPRO...

  • Page 99: Ec Declaration Of Conformity

    11.4 EC declaration of conformity Product data...

  • Page 100: Appendix

    Appendix 12.1 Modbus TCP/IP - communication The PLC act in the communication as a Server PLC - S7-1200 IP: 192.168.1.101 Mask: 255.255.255.0 Block 1 - Integers from PLC to BMS/CTS (7 INTEGER) Device id: 1 - Port: 502 - MB mode 0 (mb code 5) Humidition load - Master 40001 0-100...
  • Page 102 CONSULTING, SALES AND SERVICE: avrora-arm.ru +7 (495) 956-62-18...

This manual is also suitable for:

Hpro 100Hpro 200Hpro 300Hp 100Hp 200Hp 300

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