Condair HP Manual

In-duct adiabatic humidification system
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IMPORTANT! Read and save these instructions. This manual to be left with the equipment.
CONTROLLER MANUAL
In-Duct Adiabatic Humidification System
Condair HP/HP RO
Valid from SN 2016-xxx
US version
Humidification and Evaporative Cooling

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Summary of Contents for Condair HP

  • Page 1 IMPORTANT! Read and save these instructions. This manual to be left with the equipment. CONTROLLER MANUAL In-Duct Adiabatic Humidification System Condair HP/HP RO Valid from SN 2016-xxx US version Humidification and Evaporative Cooling...
  • Page 2 EMAIL: na.info@condair.com, WEBSITE: www.condair.com Proprietary Notice This document and the information disclosed herein are proprietary data of Condair Ltd. Neither this document, nor the information contained herein shall be reproduced, used, or disclosed to others without the written authorization of Condair Ltd., except to the extent required for installation, operation or maintenance of the customer's equipment.
  • Page 3: Table Of Contents

    Operating the controller Menu overview Display 1.0 - Hygienic pre flush Display 1.1 - HP Controller (F1 - home screen) Display 1.11 - HP Controller (F1 - home screen) Display 1.12/1.13/1.14 - Slave 1...3 Display 1.15 - High pressure pump Display 2.1 - Setup...
  • Page 4: Introduction

    Introduction Notes on the controller manual This manual is an addendum for the operation of the Condair HP/HP RO controller and must be read in conjunction with the installation and operation manual for the Condair HP and HP RO. Every person operating the Condair HP controller must have read and understood this controller manual, and the installation and operation manual of the Condair HP.
  • Page 5: Overview Cabinet

    Slave Cabinet Touch screen (D2) Humidification On/Off (S1) Reset / Start (S2/P1) Door locks Main power switch (S3) Status indicator (P1), Off: light off, On: light on, Alarm: light flashing Figure 1: Overview cabinet 2593991-A_EN_1901 Condair HP/HP RO Controller Overview cabinet...
  • Page 6: Equipment Protection

    Equipment protection Pressure switch (inlet water) The HP and HP RO have a pressure switch which monitors the inlet water pressure. If the inlet water pressure drops, the controller will stop the pump, thus protecting the pump(s) against dry running. If the water pressure drops, the screen will show “PM Water pressure too low”...
  • Page 7: Description Of Touch Screen

    When a password is required in order to change parameters, a screen will appear where the password can be entered. Change to numerical keyboard by means of the key 0-9. Once the password has been entered, the system will remain unlocked at the relevant level for five minutes. 2593991-A_EN_1901 Condair HP/HP RO Controller Equipment protection...
  • Page 8: Alarm Messages

    Stop - Pump too hot The water is too hot – above 122 °F (50 °C). The system has stopped and must be restarted once the temperature has dropped. Tank full (HP RO) The water level in the tank is too high. •...
  • Page 9: Operational Message Display

    High pressure above the high limit set point: • Check whether the settings in 2.12 HP control are correct, and the pressure shown is approximately the same as on the analog manometer at the high pressure manifold shows. If the measured pres- sure differs from the analog manometer, this could indicate that the pressure transmitter is damaged.
  • Page 10: Operating The Controller

    Operating the controller Menu overview Figure 2: Menu overview 2593991-A_EN_1901 Condair HP/HP RO Controller Operating the controller...
  • Page 11: Display 1.0 - Hygienic Pre Flush

    Press OK to go to HP controller screen. Display 1.1 - HP Controller (F1 - home screen) Display 1.1 - HP Controller (F1 - home screen) This screen is shown when the system is setup for slaves (3.12).
  • Page 12: Display 1.11 - Hp Controller (F1 - Home Screen)

    Display 1.11 - HP Controller (F1 - home screen) Display 1.11 HP Controller (F1 - home screen) This screen is shown when the system is setup with- out slaves (3.12). If slave(s) are chosen screen 1.1 is shown. Above the pump icon current pump temperature is shown.
  • Page 13: Display 1.15 - High Pressure Pump

    Display 1.15 - High pressure pump Display 1.15 HP pump Operation information Note: Some info is only available if pump has the optional hardware. Display 2.1 - Setup Display 2.1 Setup Press any link to enter a sub menu. 2593991-A_EN_1901...
  • Page 14: Display 2.11 - High Pressure Pump Setup

    Sets the time in minutes, between each flush sequence. Default: 30 minutes. – Flush Pipe Time the pump opens MV5 flush valve. The MV5 flush valve gives approximately 13.2 gph (50 L/h). Default: 10 sec. 2593991-A_EN_1901 Condair HP/HP RO Controller Operating the controller...
  • Page 15 Counts down from 365 to 0. 21 days before countdown reaches 0 days the system gives a warning. At 0 days the system shows an alarm in the display. UV-timer can be reset / altered in 3.14 service. 2593991-A_EN_1901 Condair HP/HP RO Controller Operating the controller...
  • Page 16: Display 2.12 - High Pressure Control

    Default: 1015 psi (70 bars) Note: The high pressure is also influenced by the mechanical pressure regulator R2. 5.10 Display 2.13 - Hour counter Display 2.13 Hour counter Shows running hours for the high pressure pump. 2593991-A_EN_1901 Condair HP/HP RO Controller Operating the controller...
  • Page 17: Display 2.14 - Advanced Setup

    In the left column, scaling of sensor HIE: Highest electrical input LOE: Lowest electrical input HI: Highest reading in display LA: Lowest reading in display In the right column the measured conductivity high/low alarm and warning settings 2593991-A_EN_1901 Condair HP/HP RO Controller Operating the controller...
  • Page 18: Display 2.16 - Scaling Of Humidity Sensors

    5.13 Display 2.16 - Scaling of humidity sensors Display 2.16 Scaling of analog input (Only if the pump is regulated directly by Condair HP humidity sensors) HIE: Highest electrical input (volt) LOE: Lowest electrical input (volt) HI: Highest reading in display LA: Lowest reading in display 5.14...
  • Page 19: Display 2.18 - Set Time And Date

    Tap the date/time or press set to set the clock or date. Time format will change according to the language chosen. 5.16 Display 2.19 - HP Controller Display 2.19 HP Controller Flow settings Enter value in l/h for each step valve. e.g.
  • Page 20: Display 2.20/2.21/2.22 - Slave 1

    Display 2.23 - Timer Control Display 2.23 Timer ctrl. Timer controlled capacity can be chosen under gen- eral selections 3.13. In this mode the HP can be set to open each valve with a time interval. This can be a useful feature when commissioning.
  • Page 21: Display 3.11 - Option Selections

    – 4-20 mA scaled 20-80 %RH (humidity sensor signal) – Manuel scaling (3,121 Manuel scaling) HP duct mode / Slave mode – 3 valves – 7 steps – 4 valves – 15 steps – 5 valves – 31 steps...
  • Page 22: Display 2.16 - Scaling Of Analog Input

    To secure the most effective flushing of the system choose the valve set farthest away from the pump station. Pre-flush – No pre-flush – 1 minute pre-flush – 5 minutes pre-flush – 10 minutes pre-flush (default) – 20 minutes pre-flush 2593991-A_EN_1901 Condair HP/HP RO Controller Operating the controller...
  • Page 23: Display 3.14 - Version & Password

    Press reset button after completing service and the pre-set countdown interval starts over again. Condair recommends that the system is serviced every 180 days according to service instructions. UV reset Reset the UV service timer interval.
  • Page 24: Display 4.1 - Manual Operation

    Go to manual operation of the pump unit by pressing the 4.11-Test button in the lower right corner. 5.26 Display 4.11 - Test screen Display 4.11 Test screen Operates valves. Start/stop pump(s). 2593991-A_EN_1901 Condair HP/HP RO Controller Operating the controller...
  • Page 25: Display 5.11 - Alarm

    5.27 Display 5.11 - Alarm Display 5.11 Alarm Shows alarms and warning history. 2593991-A_EN_1901 Condair HP/HP RO Controller Operating the controller...
  • Page 26 Notes...
  • Page 27 Warranty Condair Inc. and/or Condair Ltd. (hereinafter collectively referred to as THE COMPANY), warrant for a period of two years after installation or 30 months from manufacturer’s ship date, whichever date is earlier, that THE COMPANY’s manufactured and assembled products, not otherwise expressly warranted, are free from defects in material and workmanship.
  • Page 28 CONSULTING, SALES AND SERVICE: U.S.A. 826 Proctor Avenue Ogdensburg, NY 13669 CANADA 2740 Fenton Road Ottawa, Ontario K1T 3T7 TEL: 613.822.0335 / 1.866.667.8321 FAX: 613.822.7964 EMAIL: na.info@condair.com WEBSITE: www.condair.com...

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