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Summary of Contents for Imesa MCM 2500
- Page 1 E211101X_rev02_ENG 29/06/2022 USE, INSTALLATION AND MAINTENANCE INSTRUCTION DRYING IRONER MCM IMESA S.p.A. Via degli Olmi 22 31040 Cessalto (TV), Italia tel. +39.0421.468011 fax +39.0421.468000 www.imesa.it...
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Page 2: Table Of Contents
E211101X_rev02_ENG 29/06/2022 SUMMARY INTRODUCTION ............................3 SAFETY RULES ............................3 MANUFACTURARE LIABILITY ......................5 TRANSPORT AND UNPACKING ......................5 MACHINE IDENTIFICATION ........................7 POSITIONING AND INSTALLATION ROOM ..................7 NOISE ................................9 EXHAUST (ONLY GAS HEATED IRONERS) AND HUMID AIR CONDUCTION ......9 ELECTRICAL CONNECTION ......................... -
Page 3: Introduction
E211101X_rev02_ENG 29/06/2022 INTRODUCTION This manual refers to the installation, use and maintenance of industrial drying ironers. This document written in compliance with EU Directives. The following information are addressed to installer and user, who must be sure to understand them deeply before to work with the ironer. This manual must be always available to be consulted. Should it have been lost, please ask to the manufacturer for a new one. - Page 4 E211101X_rev02_ENG 29/06/2022 To avoid burn or crushing of the limbs, it is forbidden to remove, even if temporarily, the protection sides and the safety systems! It is forbidden bar, plate or metallic objects between the ironing bands and the roller. In case of emergency, please, follow strictly the procedure described in the opportune paragraph.
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Page 5: Manufacturare Liability
E211101X_rev02_ENG 29/06/2022 On the electric board and on the elements with risk of electrocution, the here below warning picture is stuck. Should it be damaged or removed, please ask for a new one to replace it. ATTENTION! Even if the main switch is in the position “0”, wires arriving to it have tension! USER PSYCHOPHISICAL CONDITION People working on the machine must be in perfect psychophysical condition;... - Page 6 E211101X_rev02_ENG 29/06/2022 ATTENTION! To move the machine, use a forklift truck that can bear the weight to be lift: check with care the data on the technical sheet. Any up/down movement must be very slow. ATTENTION! The forklift truck must be used only by qualified and expert personnel. NOTE: until the installation place has been reached, the ironer can be moved by its length direction, using two manual forklifts as shown in the below picture.
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Page 7: Machine Identification
E211101X_rev02_ENG 29/06/2022 The packing material must not be spread on the environment but must be collect in the appropriate collecting place in compliance with the country rules in force. ATTENTION! Remove the transport clamps following with care the instruction inside the machine side. Pallet and clamps must be stored in case the ironer should be moved in the future. - Page 8 E211101X_rev02_ENG 29/06/2022 To check the correct position of the ironer, use a at least 1-meter-long water level, and lay it above the belt’s separator, where it is possible to arrive opening the back panel. To adjust the feet, open the side doors and screw or unscrew the feet threaded bar. Unscrew with a nr 19 key the lock nut.
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Page 9: Noise
E211101X_rev02_ENG 29/06/2022 ATTENTION! For a correct operation of ordinary and extraordinary maintenance, leave on both the machine side a space equal to the ironer length. The surface where the machine is position must bear at least 500 kg/m : the machine load can be considered static. The machine must be positioned in a good, aired room (as per the normative in force) and the room temperature must be between +10°C and +35°C. -
Page 10: Electrical Connection
E211101X_rev02_ENG 29/06/2022 ATTENTION! The user must be aware and trained about the dangerousness connected with the tampering with conductions and/or modification, obstructions, or ructions about the installation room ventilation openings. Refer to the here attached technical data sheet for dimensions and quote about gas and humid air exhaust. ELECTRICAL CONNECTION Electric connection must be conducted by qualified technicians and must comply with local and national rules in force. - Page 11 E211101X_rev02_ENG 29/06/2022 : ground L1, L2, L3: phase N: neutral...
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Page 12: Gas Connections (Only Gas Heated Ironer)
E211101X_rev02_ENG 29/06/2022 ATTENTION! As soon as the electric connection is made, check the suction fan correct working. In case the suction fan is supplied with a 3-phase system, please check that the motor sense of rotation is correct and that the direction is the one of the air exhausts. -
Page 13: Proof (Only Gas Heated Ironer)
E211101X_rev02_ENG 29/06/2022 PROOF (only gas heated ironer) All system and equipment connection must be proofed. We suggest you use an adequate spay identifying leaks; otherwise, you can spread some foamy not corroding substances. In any case no bubbles must form. In case there are some leaks, please repair them. -
Page 14: Ped Roller Instructions
E211101X_rev02_ENG 29/06/2022 Water/air separator Safety valve at 12bar. ATTENTION! The safety valve must be dimensioned to provide to the maximum steam system capacity. filter steam inlet gate condenser outlet check valve flow indicator 10. condenses exit gate 11. machine inside 12. -
Page 15: Compressed Air Connection (Only For Ironer Equipped With Folding System)
E211101X_rev02_ENG 29/06/2022 Referring to any opening a closing device, change the gasket, if necessary, after the opening: check damages on the gasket contact surface. The installer must provide suitable tools to avoid risks caused by the air intake and exhaust obstructions. Each connection must be fixed using suitable locking elements and controller yearly. -
Page 16: Work Cycle
E211101X_rev02_ENG 29/06/2022 ATTENTION: The air pressure regulation depends on the weight of the fabrics you need to iron. Heavier is the fabric, higher is the air blow pressure you need. Air pressure regulation for first and second fold is different. For the second fold the weight to move is double. WORK CYCLE During operation it must be remembered to use the entire length of the roller, to keep uniform temperature over the entire length of the machine. -
Page 17: What To Do In Case Of Entrapping
E211101X_rev02_ENG 29/06/2022 Ironing must be conducted scrupulously following the indications given in the labeling of the fabrics. In case of absence of labeling, check the composition of the fabrics before deciding on the ironing temperature. Pay special attention to mixed fabrics and fabrics with seams of heterogeneous material. WHAT TO DO IN CASE OF ENTRAPPING The risk is reduced by the presence of hand-saving protection. -
Page 18: Work Cycle: Verification Of Safety Systems
E211101X_rev02_ENG 29/06/2022 Rotate the flyer: counterclockwise: to turn the roller in the direction of ironing and extract the linen stuck At the same time, insert fabrics with the usual ironing methods, along the entire length of the roller, to lower the temperature. - Page 19 E211101X_rev02_ENG 29/06/2022 When you turn on the machine, the display shows for a few moments the software version of the installed microprocessor and its release date. Then view the menu for the choice of the program: To select a program simply tap on the desired icon. To view added programs in memory, slide the screen, or tap one of the two arrows.
- Page 20 E211101X_rev02_ENG 29/06/2022 IMPORTANT! After the cycle has been started, all the parameters described so far can be changed using the relative display icons: these changes, however, will not remain in the program's memory. When the desired program is displayed on display, simply press the START icon to start it, the following images will appear: The rotation of the roller and simultaneously heating will be started.
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Page 21: How To Use Cooling
E211101X_rev02_ENG 29/06/2022 The temperature to be used must follow the temperatures allowed by the characteristic plates of the linen to be ironed. Remember that at the end of the work, the machine cannot be stopped, at least until the temperature has dropped below 80 °... -
Page 22: Count Management
E211101X_rev02_ENG 29/06/2022 To unlock the machine, press the "RESET GAS" button. The control unit will try to ignite the gas again. If the ignition is difficult, and it is necessary to press the "RESET GAS" button several times, please contact the Installer, for the verification of the gas supply system. -
Page 23: Working Cycle: How To Change The Fold Configuration In Order To Change The Folding Configuration, While The Machine Is Working, Touch The Icon Nr. 4
E211101X_rev02_ENG 29/06/2022 If the line 4b is green coloured, it means that the machine is doing one-fold. If the line 4c is green colored, it means that the machine is doing the first and the second fold. If on the line 4d the hook is closed, it means that the bypass function is off (attention: the pay pass is always off in case the double fold function is selected). -
Page 24: How To Use The Cooling: Machine With Folding System
E211101X_rev02_ENG 29/06/2022 When the wished fold configuration is fixed, it can be saved touching the icon “OK?” The main screen will appear again. In case the two lines configuration is selected, the following screen will appear: The two icons columns are referring to the two independent line. It is necessary to select the fold configuration for each line touching the icons 4a, 4b, 4c e 4d. -
Page 25: Machine Equipped With Feeder
E211101X_rev02_ENG 29/06/2022 MACHINE EQUIPPED WITH FEEDER In case of machine equipped with automatic feeder, the main display shows the following icons: Here below the icons descriptions: 5.1: activation of the automatic feeder. If the icon background is green the system is on, otherwise it is off. 5.2: activation of the vacuum table suction fan If the icon background is green the system is on, otherwise it is off. -
Page 26: Display Messages And Malfunctions
E211101X_rev02_ENG 29/06/2022 Touching the red triangle on the left above side of the screen, it is possible to read the alarm and eventually reset it. The alarms history, as well as their code, date and hour are displayed. To reset the alarm, or the alarms (in case more than one occurred), touch the “red triangle” icons on the left column. -
Page 27: Reports Of Malfunction
E211101X_rev02_ENG 29/06/2022 MESSAGE / EFFECT POSSIBLE CAUSE Check if: ironing temperature is too high and drying excessive the ironing speed is too low, in reference to the degree of residual moisture of the fabrics there are residues of detergent, due to a poor rinsing: Fabrics come out of ironing yellowed the PH must be between 5 and 6 the fabrics are inserted over the entire length of the... -
Page 28: Programming
E211101X_rev02_ENG 29/06/2022 THERMAL MOTOR There is a thermal motor signal when there is a failure of the inverter that powers the motor that drives the roller. The machine activates the cool down and turns on the vacuum cleaner (where present). Once the cool down temperature is reached, the machine turns off: the display remains the alarm that can be reset by turning off the machine. - Page 29 E211101X_rev02_ENG 29/06/2022 Enter the 6-digit code for access to the user area (default password): "123456". Once the sequence is completed, the screen with the list of menus appears on display. This screen is the gateway to the user programming area. Browsing it you can access the configuration of: PROGRAMS SETTINGS...
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Page 30: Calender Maintenance
E211101X_rev02_ENG 29/06/2022 LOAD SYSTEM ICONS FROM USB: allows you to load new custom system icons through a special USB interface. MACHINE ON: allows you to manage the warning of the machine on when no ironing activity is in progress. PEDALS: allows you to manage the functionality of the pedalboard (if any) TEMP./VEL COMPENSATION: allows you to activate or deactivate the speed compensation according to the temperature reached. - Page 31 E211101X_rev02_ENG 29/06/2022 Check that the outer surface of the roller has not been corroded, worn out and that there are no melted parts of glued fabric. EVERY SIX MONTHS: The bearings should be strengthened and, if necessary, greased. TENSIONING AND REPLACEMENT OF INTRODUCTION BANDS (if necessary): To tension the introducing bands act on the position of the introduction table.
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Page 32: Burner Cleaning (For Gas Ironer)
E211101X_rev02_ENG 29/06/2022 To replace the ironing bands, the upper protection should be used. Open the two side shoulders of the machine and unscrew the pins connected to the draft eyelet of the bands. After completely loosening the old straps, remove them by removing them and replacing them one at a time with the new bands. -
Page 33: Exploded And Spare Parts
E211101X_rev02_ENG 29/06/2022 EXPLODED AND SPARE PARTS For the consultation of the electrical diagrams, the exploded and for the identification of spare parts, please refer to the manufacturer's website, within the Technical Area. Before consulting the site, check the serial number, and the relative period of production of the machine.