Masalta MDR65 Series Instruction Manual

Double drum vibratory roller

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INSTRUCTION MANUAL
DOUBLE DRUM VIBRATORY ROLLER
MDR65 SERIES
!
WARNING

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Summary of Contents for Masalta MDR65 Series

  • Page 1 INSTRUCTION MANUAL DOUBLE DRUM VIBRATORY ROLLER MDR65 SERIES WARNING...
  • Page 2: Table Of Contents

    Table of Contents ………………………………………………………………….. 2 1. SAFETY INFORMATION. 1.1 Safety Precautions …………………..…………………………………………………… . 3 1.2 Operating Safety…………………………………………………………………………..4 1.3 Operator Safety while using Internal Combustion Engines……………………………..5 1.4 Label Locations……………………………………………………………………………5-6 1.5 Safety and Operating Labels……………………………….………………………….. 7-10 …………………………………………………………….……………………..11 2. OPERATION 2.1 Control…………………………………………………………………………………………11-12 2.2 Operating Principle ………………………………………………………………………………13 2.3 Delivery Checks ……………………………………………………………………….…………13...
  • Page 3: Safety Information

    SAFETY INFORMATON 1.1 Safety Precautions Before operating the machine, read both the manual and the engine manual carefully to become familiar with the location and proper use of all controls. Do not allow untrained or unauthorized personnel, especially children, to operate this machine.
  • Page 4: Operating Safety

    SAFETY INFORMATON 1.2 Operating Safety DO NOT modify the machine without the prior consent of the manufacturer. We don’t assume responsibility for any accident due to equipment modification. NEVER operate the machine in purpose for which it is not intended. NEVER allow anyone to operate the machine without proper training.
  • Page 5: Operator Safety While Using Internal Combustion Engines

    SAFETY INFORMATION 1.3 Operator Safety while using Internal Combustion Engines DO NOT smoke when refueling the engine or operating the machine. DO NOT refuel a hot or running engine. ALWAYS keep away from all hot or spark-generating objects when refuel the engine.
  • Page 6: Label Locations

    SAFETY INFORMATION 1.4 Label locations...
  • Page 7 SAFETY INFORMATION 1.4 Label Locations...
  • Page 8: Safety And Operating Labels

    SAFETY INFORMATION 1.5 Safety and Operating Labels MASALTA machines use international pictorial labels where needed. These labels are described below: Label Meaning DANGER! Engines emit carbon monoxide; operate only in well-ventilated area. Read the Operation Manual for machine information. No sparks, flames, or burning objects near the machine.
  • Page 9 SAFETY INFORMATION Label Meaning CAUTION! Tid-down point. Key switch,engine start: Start NOTICE! Throttle control lever: Turtle=Idle or slow, Rabbit=Full or fast. CAUTION! Use only clean, filtered diesel fuel. Water control valve. CAUTION! Lifting point.
  • Page 10 SAFETY INFORMATION Label Meaning No lift point. Engine oil drain. Hydraulic oil drain. Hydraulic oil reservoir fill tube. WARNING! Hot surface! The handle must be locked when in the raised position.
  • Page 11 SAFETY INFORMATION Label Meaning WARNING! Rotating engine components. Keep your hands at a safe distance from the danger zone. Parking brake. Vibration control On/Off. Engine starter. A nameplate listing the model number and serial number is attached to each unit. Please record the information found on this plate so it will be available if the nameplate lost or damaged.
  • Page 12: Operation

    OPERATION 2.1 Controls Ref. Description Ref. Description Ring for Forward/Reverse operator Water Drain Valve Lever for Vibration Temperature Dipstick, Hydraulic oil Self-driven Forward lever Throttle Control Parking Brake Dipstick, Diesel Lubrication Hand Starter Ignition Key Refueling Control Lamp, Charging Water tank filling Alarm Lamp, Oil Capacity Lock Bolt, Control Working Station Indicator...
  • Page 13: Operating Principle

    OPERATION 2.2 Operating Principle The following instructions were compiled to provide you information on how to obtain long and trouble free use of the machine. Periodic maintenance of the machine is essential. Read the manual carefully and thoroughly familiarize yourself with the machine and all it’s functions.
  • Page 14: To Stop

    OPERATION 2. Key always in on (1st) position when engine is running. Make sure that all the warning lights are off when the engine is running. For engines with starting panel equipped with engine protection, make sure the OK light only keeps ON. 1st position - Warning light on.
  • Page 15: Warning Lamps

    OPERATION 2.7 Operation – Driving Before driving, check the operation of push-stop, parking brake and controls. Check that the machine stops when the push-stop is pushed. 1. Forward operation: Move the forward /reverse ring (1) forwards. 2. Reverse operation: Move the forward/reverse ring (1) backwards. 3.
  • Page 16: Operating On Slope

    OPERATION 2.10 Operating on slope Always take special care to avoid the risk of personal injury or damage to the machine when operating on slopes or hills. Always drive the machine straight up and down. Never drive the machine sideways. Never leave the machine when the engine is running.
  • Page 17: Periodic Maintenance Schedule

    MAINTENANCE 3 MAINTENANCE 3.1 Periodic Maintenance Schedule The below chart list basic machine and engine maintenance. Refer to engine Operation Manual for additional information on engine maintenance. A copy of the engine Operation Manual was supplied with the machine when it was shipped. Every Every Every...
  • Page 18: Scraper

    MAINTENANCE 3.2 Scraper 1. Check the scraper and replace them as needed. 2. Clean the scraper daily after use and remove the dirt, nut from it. 3.3 Lubrication The long life and successful operation of any parts of machinery is dependent on frequent and thorough lubrication.
  • Page 19: Hydraulic System

    MAINTENANCE 3.6 Hydraulic System 1. Particles found in the hydraulic filter element, Change the hydraulic oil and clean all the components of the hydraulic oil system. 2. NEVER use any damaged components. 3. NEVER reuse the used hydraulic oil. 4. Relieve the hydraulic pressure before operate the machine. 3.7 Transporting Before transporting the machine: 1.
  • Page 20: Troubleshooting

    MAINTENANCE 3.9 Troubleshooting SYMPTOM POSSIBLE CAUSES SOLUTION Engine does not start Engine problem. Consult engine manufacturer’s service manual. Engine stops by itself Fuel tank empty. Fill fuel tank. Fuel filter plugged. Replace Fuel filter. Fuel lines broken or loose. Replace lines. Machine does not Sheared key.
  • Page 21: Technical Data

    TECHNICAL DATA 4. TECHNICAL DATA Engine type Lombardini 15LD440 Power kw(hp) 8.1 (11) Operating weight kg(lb) 718 (1583) Ø Ø Drum Diameter mm 650x 404(25.6x Static Linear Force N/cm Centrifugal Force Vpm/Hz Frequency 3300(55) Travel Speed Km/h 0-3.6 Water tank Capacity Hydraulic Fluid type ISO VG46...
  • Page 22 TECHNICAL DATA Ref. Dimension (MM) 1890 2416 1102 1317 Ref. Dimension (MM) 1130...
  • Page 23 TECHNICAL DATA Sound Specification : Guaranteed sound power level: 109 dB (A) Vibration Specification: for hand arm: 5.0m/s...
  • Page 24: Warranty

    WARRANTY 5. WARRANTY MASALTA products are covered by warranty for a period of twelve (12) months from the date of purchase against defects in material or workmanship provided that: The product concerned has been operated and maintained in accordance with the operating instructions.
  • Page 25: Maintenance Record

    MAINTENANCE RECORD PREVENTATIVE MAINTENANCE AND ROUTINE SERVICE PLAN The machine has been assembled with care and will provide years of service. Preventative maintenance and routine service are essential to the long life of your machine. After reading through this manual thoroughly, you will find that you can do some of the regular maintenance by yourself.
  • Page 26: Ec Declaration

    CE-KONFORMITÄTSERKLÄUNG DECLARACIÓN DE CONFORMIDAD DE LA CE DÉCLARATION DE CONFORMITÉ C.E. MASALTA ENGINEERING CO., LTD Weisi Road, Baohe Industrial Estate, HeFei 230051, China hereby certifies that the construction equipment specified hereunder / bescheinigt, da. das Bauger.t / certifica que la máquina de construcción / atteste que le matériel : Category / Art / Categoría / Catégorie:...
  • Page 27 Distributed By MASALTA ENGINEERING CO., LTD Add: 20 Dalian Road, Baohe Industrial Estate, Hefei 230051, China Tel: 86-551-64846580, 64846601 Fax: 86-551-64846616, 64846626 E-mail: sales@masalta.com.cn, masalta@mail.hf.ah.cn Http://www.masalta.com.cn Version: 01/15/01...

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