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Swisher ZTR2454CL Owner's Manual
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Swisher ZTR2454CL Owner's Manual

Residential with patented rapid response control system
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RESIDENTIAL
Patented
Models:
ZTR2454BS
ZTR2454BS-CA
ZTR2454CL
ZTR2454CL-CA
ZTR2354KA
ZTR2354KA-CA
ZTR2360KA
ZTR2354KA Shown
ZTR2360KA-CA
ZTR2366KA
ZTR2366KA-CA
SWISHER ACQUISITION INC.
1602 CORPORATE DRIVE, WARRENSBURG MISSOURI 64093
PHONE: 660-747-8183 FAX: 660-747-8650
TOLL FREE: 1-800-222-8183
Manufacturing quality lawn care equipment since 1945,
Celebrating over 70 years of innovation
OWNER'S MANUAL
STARTING SERIAL # L117-335001
21001 REV 17-335

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Summary of Contents for Swisher ZTR2454CL

  • Page 1 ZTR2354KA ZTR2354KA-CA ZTR2360KA ZTR2354KA Shown ZTR2360KA-CA ZTR2366KA ZTR2366KA-CA SWISHER ACQUISITION INC. 1602 CORPORATE DRIVE, WARRENSBURG MISSOURI 64093 PHONE: 660-747-8183 FAX: 660-747-8650 TOLL FREE: 1-800-222-8183 Manufacturing quality lawn care equipment since 1945, Celebrating over 70 years of innovation OWNER’S MANUAL STARTING SERIAL # L117-335001...
  • Page 2 1-800-222-8183. The model number, serial number, date of purchase and the name of the authorized Swisher dealer from whom you purchased the mower will be needed before any warranty claim can be processed.
  • Page 3 INTRODUCTION Congratulations! Thank you for purchasing a Swisher Zero Turn mower. This machine is built for the greatest efficiency and rapid mowing of large areas. Innovative handle control design and dual hydrostatic transmissions regulated by steering levers contribute to the machine’s performance.
  • Page 4 INTRODUCTION CAUTION Use extreme care when working on machinery. Before performing any maintenance, turn off engine, allow the unit to cool and remove the key. Disconnect Uncrating & Assembly: spark plug wire. Set Parking Brake by pulling up on both arms until locked Tools Required: into the “engaged”...
  • Page 5 SYMBOLS & DECALS 18795 - Warning Decal Operator must be Seated Decal - OD73 Flying Debris Decal - OD43 Before Exiting Decal - 18797 Notice Do Not Alter Wiring Decal - OD74 Triangle Danger Decal - OD55 No Step Decal - OD11 ROPS Warning Decal* Serial # ID Tag EPA / CARB Certification Decal...
  • Page 6 SAFETY INSTRUCTIONS These instructions are for your safety. Read them carefully. This Safety Alert Symbol indicates important messages in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury. General Use: Read all instructions in this operator’s manual and on the machine NOTE:...
  • Page 7 SAFETY INSTRUCTIONS Children: Serious accidents may occur if you fail to be on guard for Remember: children in the area of the machine. Children are often attracted to the machine and mowing work. The operator is responsible for Never assume that children will stay put where you last saw avoiding dangers or accidents.
  • Page 8 SAFETY INSTRUCTIONS General Use Continued… Mowing Safety: WARNING – Gasoline is highly flammable. • Store fuel in containers specifically designed for this purpose. • Refuel outdoors only and do not smoke while refueling. • Add fuel before starting the engine. Never remove the cap of the fuel tank or add gasoline while the engine is running or when the engine is hot.
  • Page 9 CUSTOMER RESPONSIBILITIES Operator Presence System: Be sure to check that the operator presence and interlock systems are working properly before each use. If your mower does not function as described, repair the problem immediately. The engine should not start unless the parking brake is engaged and the PTO (Blade Engagement Switch) is disengaged (pressed down).
  • Page 10 CHARGING TIPS To avoid a battery explosion, never attempt to charge a frozen battery. Warning: Gel and AGM (Absorbed Glass Mat) batteries require a voltage-limited charger. Charging a Gel or AGM battery on a typical shop charger, even one time, may greatly shorten its life.
  • Page 11 CUSTOMER RESPONSIBILITIES V-Belts: Check V-belts for deterioration and wear before each use and replace if necessary. Replace belts if they begin to slip from wear. SEE SPECIFICATION for belt part numbers and SERVICE section of this manual for instructions on how to replace the belt. Engine: REFER TO YOUR ENGINE OWNERS MANUAL.
  • Page 12 CUSTOMER RESPONSIBILITIES Maintenance Schedule Before Before Each 8 Hours 25 Hours 50 Hours 100 Hours Season Storage Check Brake Operation Check Tire Pressure Check Operator Presence Parking Brake Check for Loose Fasteners Sharpen/Replace Mower Blades Check Battery Clean Battery & Terminals Check Belts Check Engine Oil...
  • Page 13 OPERATION & FEATURES ZTR2354KA Shown Hydro Bypass – Engages transmissions for Throttle Control – Used to control Engine normal operation and disengages Speed. transmissions for pushing or pulling the unit. Hour Meter – Indicates hours of operation. Fuel Tanks – Dual 4.0 gal. PTO Switch –...
  • Page 14 OPERATION & FEATURES Left Control Panel Right Control Panel Throttle Control Cable Key Switch Safety Starting Interlock Switch Starting Instructions Decal Choke Cable* PTO / Blade Engagement Switch Hour Meter – Indicates hours of operation 12V Accessory Outlet Plug NOTE: If you have never used a Zero Turn mower before, refer to the Operation Controls section of this manual before attempting to operate one for the first time.
  • Page 15 OPERATION Grass Height & Cutting Suggestions: Do not attempt to cut wet grass. The average lawn should be cut to 2 ½” during the cool season and to over 3” during the hot months. For healthier and better looking lawns, mow often and after moderate growth. As a rule, never cut more than 1/3 of the total grass blade length.
  • Page 16 Note: The pressure required to operate the mower is very slight. Fuel Shut-Off Valves Swisher Response Zero Turn Mowers are equipped with two shut-off valves, one for each tank. These are located behind the seat and in front of the engine.
  • Page 17 The cutting range is from approximately 1.5” to approximately 4.5”. Parking Brakes / Transmission Bypass Adjustments Swisher Response Zero Turn Mowers are equipped with a manual parking brake linked with transmission bypasses. This system must be engaged by the operator before starting the vehicle and also before exiting the vehicle.
  • Page 18 SERVICE & ADJUSTMENTS Deck Belt Routing & Replacement For replacement belt part number refer to Replacement Parts Quick Reference Chart in this manual. Removal 1. Engine-to-Deck belt 2. Deck idler belt Disconnect spark plug wire. 3. Deck pulleys Apply parking brake. 4.
  • Page 19 SERVICE & ADJUSTMENTS Hydro Belt Routing & Replacement For replacement belt part number refer to Replacement Parts Quick Reference Chart in this manual. Left side hydro Removal Right side hydro Disconnect spark plug wire. Hydro belt Apply parking brake. Engine pulley / Clutch Remove both hydro fan covers.
  • Page 20 SERVICE & ADJUSTMENTS Seat Adjustment Swisher Response Zero Turn Mowers are equipped with a 4” range sliding seat. Release the tension on the seat adjustment lever by pushing the grey tip lever to the left. SEE FEATURES section in this manual.
  • Page 21 TROUBLESHOOTING PROBLEM CAUSE CORRECTION Fill fuel tank. Out of fuel. Engine Will Engine flooded. Wait several minutes before attempting to Not Start restart. Bad spark plug. Replace spark plug. Dirty air filter. Clean or replace air filter. Dirty fuel filter. Replace fuel filter.
  • Page 22 TROUBLESHOOTING PROBLEM CAUSE CORRECTION Cutting too much grass/ too fast. Set in High Cut (position 1)/reduce speed. Loss of Buildup of grass, leaves and trash under Clean underside of mower deck. Power deck. Clean or replace air filter. Dirty air filter. Check oil level/change oil.
  • Page 23 Neighbors noticed his new invention and began asking him to make more. Today, over 65 years later, Swisher is still producing innovative lawn and garden and ATV/UTV equipment designed to give us all more “relaxing in the shade” time.
  • Page 24 All mower parts listed herein may be ordered and may void the warranty. Swisher directly from Swisher or your nearest Swisher disclaims liability for any claims or damages, dealer. All engine parts may be ordered from...
  • Page 25 ZTR2354KA ZTR2354KA-CA ZTR2360KA ZTR2354KA Shown ZTR2360KA-CA ZTR2366KA ZTR2366KA-CA SWISHER ACQUISITION INC. 1602 CORPORATE DRIVE, WARRENSBURG MISSOURI 64093 PHONE: 660-747-8183 FAX: 660-747-8650 TOLL FREE: 1-800-222-8183 Manufacturing quality lawn care equipment since 1945, Celebrating over 70 years of innovation ILLUSTRATED PARTS MANUAL...
  • Page 26 WIRING HARNESS 21137 For models equipped with a Kawasaki or Briggs Engine.
  • Page 27 WIRING HARNESS 18806 For models equipped with a Kawasaki Engine.
  • Page 28 PARTS BREAKDOWN ZTR2454BS, ZTR2454BS-CA, ZTR2354KA, ZTR2354KA-CA Item # Part # Description Qty. 18881* Weldment - Rear Frame 20648* Weldment - Front Frame 20693* Wrap - Engine Bearing 18581 Plug - Finishing, 1 x 3 x .083 Tube 18629 Plug - Finishing, 3/4 x 3/4 x .120 Tube 18635 Bolt - Carriage 5/16-18 x 6;...
  • Page 29 PARTS BREAKDOWN ZTR2360KA, ZTR2360KA-CA, ZTR2366KA, ZTR2366KA-CA Item # Part # Description Qty. 18705* Weldment - Rear Frame, ROPS 20648* Weldment - Front Frame 18860 Kit - ROPS, Fully Assembled, Txt Blk 20693* Wrap - Engine; Txt Blk Bearing 18581 Plug - Finishing, 1 x 3 x .083 Tube 18629 Plug - Finishing, 3/4 x 3/4 x .120 Tube 18635...
  • Page 30 PARTS BREAKDOWN Tip: Item 43 can be adjusted to limit the speed of the hydrostat HYDRO DETAIL if tracking adjustments are needed. Item # Part # Description Qty. Item # Part # Description Qty. 18094 Hydrostat - Hydro-Gear ZT2800, Right 3622 Pulley - V, Idler;...
  • Page 31 PARTS BREAKDOWN Engine shown may not be the actual engine used. It is for reference only. Item # Part # Description Qty. Item # Part # Description Qty. NB170 Nut - Serr Flange, 5/16-18 NB779 Nut - Serr Flange, 3/8-16; ZY NB780 Bolt - Serr Flange, 3/8-16 x 3/4;...
  • Page 32 PARTS BREAKDOWN BRIGGS & STRATTON ENGINE DETAIL Item # Part # Description Qty. Engine - 24 HP B&S NB253 Bolt - Serr Flange, 5/16-18 X1 1/4 NB170 Nut - Serr Flange 5/16-18 9031 Key Stock - 1/4 X 1 18585 Pulley - Engine 18883 Spacer - Clutch, Top...
  • Page 33 PARTS BREAKDOWN ZTR2454BS, ZTR2454BS-CA, ZTR2354KA, ZTR2354KA-CA HANDLE DETAIL Notes: -Item number 23 (two places) attaches to item number 8 from Page 6 using item numbers 29 & 30. BRAKE & HYDRO BYPASS ASSEMBLY BRAKE DETAIL...
  • Page 34 PARTS BREAKDOWN ZTR2454BS, ZTR2454BS-CA, ZTR2354KA, ZTR2354KA-CA Item # Part # Description Qty. 20666 Seat - High Back; w/ Seat Slide, Armrest 18679* Base - Seat NB524 Nut - Serr Flange, 1/4-20 Grade 5 ZY NB275 Washer - SAE Flat, 5/16; ZY NB170 Nut - Serr Flange, 5/16-18;...
  • Page 35 PARTS BREAKDOWN ZTR2360KA, ZTR2360KA-CA, ZTR2366KA, ZTR2366KA-CA HANDLE DETAIL Notes: -Item number 23 (two places) attaches to item number 8 from Page 6 using item numbers 29 & 30. BRAKE & HYDRO BYPASS ASSEMBLY BRAKE & HYDRO BYPASS ASSEMBLY BRAKE & HYDRO BYPASS ASSEMBLY BRAKE &...
  • Page 36 PARTS BREAKDOWN ZTR2360KA, ZTR2360KA-CA, ZTR2366KA, ZTR2366KA-CA Item # Part # Description Qty. 20665 Seat - High Back; w/ Seat Slide, Armrest & Seat Belt 18679* Base - Seat NB513 Bolt - HCC, 5/16-18 x 4; GR5, Zy NB275 Washer - SAE Flat, 5/16; ZY NB170 Nut - Serr Flange, 5/16-18;...
  • Page 37 PARTS BREAKDOWN ZTR2454BS, ZTR2454BS-CA, ZTR2354KA, ZTR2354KA-CA Notes: -Item number 6 (four places) attaches to item number 15 & 16 from Page 7. -Item number 25 attaches to item number 2 from Page 4 using item numbers 23, 24 & 25 from Page 7. INSIDE IDLER DETAIL OUTSIDE IDLER DETAIL...
  • Page 38 PARTS BREAKDOWN ZTR2454BS, ZTR2454BS-CA, ZTR2354KA, ZTR2354KA-CA Item # Part # Description Qty. NB117 Nut - Push, 5/16; ZP 18595 Rod - Deck, Grass Chute; ZP 166X34 Spring - Torsion 26X249 Screw - 5/16-18 x 3/4 18654* Bracket - Grass Chute Mount 18722 Chain - Deck Hanger, Six Links 18597...
  • Page 39 PARTS BREAKDOWN ZTR2360KA, ZTR2360KA-CA Notes: -Item number 6 (four places) attaches to item number 15 & 16 from Page 7. -Item number 24 attaches to item number 2 from Page 5 using item numbers 23, 24 & 25 from Page 7. INSIDE IDLER DETAIL OUTSIDE IDLER DETAIL...
  • Page 40 PARTS BREAKDOWN ZTR2360KA, ZTR2360KA-CA Item # Part # Description Qty. NB117 Nut - Push, 5/16; ZP 18595 Rod - Deck, Grass Chute; ZP 166X34 Spring - Torsion 26X249 Screw - 5/16-18 x 3/4 18654* Bracket - Grass Chute Mount 18722 Chain - Deck Hanger, Six Links 18597 Bolt - Hook, 3/8-16...
  • Page 41 PARTS BREAKDOWN ZTR2366KA, ZTR2366KA-CA Notes: -Item number 37 (four places) attaches to item number 15 & 16 from Page 7. -Item number 3 attaches to item number 2 from Page 5 using item numbers 23, 24 & 25 from Page 7. INSIDE IDLER DETAIL OUTSIDE IDLER DETAIL...
  • Page 42 PARTS BREAKDOWN ZTR2366KA, ZTR2366KA-CA Item # Part # Description Qty. 19064* Weldment - 66" Deck 18786* Bracket - Deck Stabilizer 18601 Rod - Drag Link Bar NB596 Bolt - Serr Flange, 5/16-18 x 3/4; GR5, ZY NB170 Nut - Serr Flange, 5/16-18; Case Hard, ZY NB178 Washer - 5/8"...
  • Page 43 PARTS BREAKDOWN CENTER BLADE DRIVER Note: Torques for bolt numbers 10 & 11 should be set at 35 ft./lbs. Torque settings for nut number 1 should be set at 35 ft./lbs. Subassembly P/N 12824 Subassembly Subassembly P/N 10540 P/N 12824 LEFT BLADE DRIVER RIGHT BLADE DRIVER Item #...
  • Page 44 PARTS BREAKDOWN Item # Part # Description Qty. Item # Part # Description Qty. 3605 Switch - PTO 20237 Nut - Serr Flange 5/16-18 18745 Adapter - 12V Power Plug NB456 Nut - HNF, 3/8-24; GR2, ZY 18743 Screw - Thread Cut, 5/16-18X1 20433 Fender - Left 21134*...
  • Page 45 PARTS BREAKDOWN Notes: -Torque specs for lug nuts number 2 should be set at 40 ft./lbs. -Nut number 10 should not be fastened tightly. It Item # Part # Description Qty. should only be tight enough to engage the Nyloc 18784 Tire/Wheel - 20 x 10-10;...
  • Page 46 NOTES...
  • Page 47 REPLACEMENT PARTS Quick Reference ZTR2454BS, ZTR2454BS-CA, ZTR2354KA, ZTR2354KA-CA Part # Description 18811 Belt – Hydro, ½ x 80 ¼ 18787 Belt – Engine to Deck ½ x 122 18638 Belt – Deck Idler, ½ x 54 18784 Tire/Wheel – 20 x 10-10, Spoked 18785 Tire/Wheel –...

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