Brush Bandit 2600 Operating & Parts Manual
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Brush Bandit 2600 Operating & Parts Manual

Brush Bandit 2600 Operating & Parts Manual

Stump grinder
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ATTENTION:
Depending on what replacement
parts you are ordering, we will
need the following information:
GRINDER COMPONENTS
Serial Number
Model Number of Grinder
ENGINE COMPONENTS
Brand
Engine Serial Number
Engine Model Number
BUILT WITH QUALITY
AND DESIGN FIRST
STUMP GRINDER
OPERATING & PARTS MANUAL
Model No: _____________________
Serial No: _____________________
Engine Make: __________________
Serial No: _____________________
Gear Box Make: _________________
Model: ___________ S/N ________
Delivery Date: __________________
DEALER:
Name: _______________________
Address: ______________________
City/State: _____________________
Phone No: _____________________
Copyright 10/14
BANDIT INDUSTRIES, INC.
REMUS, MICHIGAN, USA 49340
PHONE: (800) 952-0178 IN USA
PHONE: (989) 561-2270 OR 561-2272
FAX: (989) 561-2273 ~ SALES DEPT.
FAX: (989) 561-2962 ~ PARTS/SERVICE
E-MAIL: www.banditchippers.com
MODELS 2600/2700
MANUFACTURED BY
6750 Millbrook Road

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Summary of Contents for Brush Bandit 2600

  • Page 1 BUILT WITH QUALITY AND DESIGN FIRST STUMP GRINDER MODELS 2600/2700 ATTENTION: OPERATING & PARTS MANUAL Depending on what replacement parts you are ordering, we will Model No: _____________________ need the following information: Serial No: _____________________ GRINDER COMPONENTS Serial Number Engine Make: __________________...
  • Page 2 Copyright 4-14 FORM #WV-124 IT IS VERY IMPORTANT THAT THIS FORM IS FILLED OUT COMPLETELY & ACCURATELY. IF WE CANNOT READ THE PURCHASER’S INFORMATION OR IT IS INCORRECT, OUR CUSTOMER LIST WILL NOT BE ACCURATE. Customer Data Department IMPORTANT - THIS FORM MUST BE RETURNED TO THE 6750 Millbrook Road CUSTOMER DATA DEPARTMENT WITHIN TEN Remus, MI, USA 49340...
  • Page 3 OPERATING INSTRUCTIONS BRUSH BANDIT STUMP GRINDERS SAFETY ALERT SYMBOLS AND NOTATIONS Degree of Potential Signal Word Likelihood of Occurrence Injury or Damage DANGER Will occur if warning is ignored Severe WARNING Can occur if warning is ignored Severe CAUTION Will or can occur if warning is ignored...
  • Page 4 Copyright 7-04 FORM #Q-112 DATE PURCHASE: ______________________ TO BE RETURNED AFTER THIRTY (30) DAYS OF OPERATION MODEL: ________________________________ SERIAL NUMBER: _______________________ Please return to: Customer Data Department 6750 Millbrook Road DEALER NAME: ________________________ Remus, MI 49340 _______________________________________ Phone: (800) 952-0178 in USA Phone: (989) 561-2270 Fax: (989) 561-2273...

  • Page 6: Table Of Contents

    MODELS 2600/2700 TABLE OF CONTENTS TABLE OF CONTENTS PAGE INTRODUCTION & WARRANTY ............2 SERIAL NUMBER LOCATION ............. 6 SAFETY PROCEDURES ..............7 EQUIPMENT SPECIFICATIONS ............DECALS ....................12 CONTROLS.................... 15 MACHINE OPERATION ................ 20 TRANSPORTATION PROCEDURES ........... 22 MAINTENANCE ..................23 HYDRAULIC SECTION ..............

  • Page 7: Introduction & Warranty

    INTRODUCTION & WARRANTY INTRODUCTION The purpose of this manual is to provide the user with specifications and procedures for the o peration, m aintenance and repair of this BANDIT product. As with any piece of equipment, safety should always be a constant thought while the machine is being operated, serviced or stored. In order to highlight this consideration, the material which addresses safety is proceeded by the following signal words: Degree of Potential Signal Word...
  • Page 8 BANDIT INDUSTRIES, INC. EXPLANATION OF LIMITED WARRANTY The manufacturer will not reimburse the customer or dealer labor costs incurred for installing “bolt-on” or “slip-on” items, such as hydraulic pumps and motors, control valves, flow d ividers, belts, sheaves, etc. The manufacturer will provide r eplacement parts to the customer for d efective parts during the warranty period. The manufacturer will not reimburse the customer or dealer unless prior approval has been made for expedited shipping charges for defective parts during the warranty period. Defective parts must be returned to Bandit Industries, Inc. It will be the customer’s responsibility to install the replacement parts unless arrangements are made with the selling dealer.
  • Page 9 INTRODUCTION & WARRANTY BANDIT INDUSTRIES INC. LIMITED WARRANTY (989) 561-2270 Bandit Industries Inc., also referred to as “Manufacturer” warrants this new product to be free of defects in workmanship and material for a period of 1 year or 2000 operating hours, which ever comes first.
  • Page 10 INTRODUCTION & WARRANTY BANDIT INDUSTRIES, INC. LIMITED WARRANTY (989) 561-2270 NOTICE This warranty applies only to new and unused equipment or parts thereof m anufactured by Bandit Industries Inc. and is void if the machine is operated with replacement parts or equipment not manufactured or recommended by Bandit Industries Inc. All other components are warranted by their respective manufacturers (i.e. engines, axles, hydraulic pumps and motors, clutches, tires, batteries, etc.) Any machines used for lease or rental purposes warranty is limited to 90 days from the first day of initial service.

  • Page 11: Serial Number Location

    MODELS 2600/2700 SERIAL NUMBER LOCATIONS TYPICAL SERIAL NUMBER AND/OR WORK ORDER NUMBER LOCATIONS NOTICE 1. S/N on side of trailer tongue 2. W/O # on pivot mount plate The engine information is located on the engine block. Bandit Copyright 10/14...

  • Page 12: Safety Procedures

    MODELS 2600/2700 SAFETY PROCEDURES SAFETY PROCEDURES DANGER The words Danger, Warning, Caution, and DANGER Notice are used on the safety decals and throughout NEVER sit, stand, lay, climb or ride anywhere this manual, to make you aware of the safety on this machine while it is running, operating, or in p rocedures. These procedures are very important,...
  • Page 13 MODELS 2600/2700 SAFETY PROCEDURES SAFETY PROCEDURES WARNING DANGER It is very important after you have operated a new DO NOT operate this machine indoors! Exhaust machine for approximately an hour to shut down the fumes can be fatal. Never refuel while the machine machine and recheck all nuts and bolts. It is normal is running.
  • Page 14 MODELS 2600/2700 SAFETY PROCEDURES SAFETY PROCEDURES NOTICE DANGER Engage and disengage cutter wheel at low rpm. Never go near cutter wheel or teeth while engine is running or cutter wheel is coasting to a stop. NOTICE DANGER Do not attempt to start the engine or engage the...
  • Page 15 MODELS 2600/2700 SAFETY PROCEDURES SAFETY PROCEDURES IF MACHINE IS EQUIPPED WITH A SELF PROPELLED UNDERCARRIAGE Machines equipped with undercarriage tracks are shipped with a manual from the track manufacturer. Refer to it for service, operation, and safety information. WARNING Do not attempt to operate the machine on an ascending or descending slope of more than 25° or 46% or a side slope of more than 17° or 30%, it is Dangerous and could be Fatal. This is the maximum slope grade...

  • Page 16: Equipment Specifications

    Model 2600: 3720 lbs. (1685 kg) Model 2700: 4660 lbs. (2110 kg) Overall Dimension: Model 2600: Height: 72” (1.83 m), Length: 155” (3.90 m), Width: 63” (1.60 m) Model 2700: Height: 80” (2.03 m), Length: 169” (4.30 m), Width: 63” (1.60 m)
  • Page 17 MODELS 2600/2700 DECALS DECAL LOCATIONS Decal locations may vary, these are general locations. 25,28 31,33 1,36 6,15 17,20,23,24 11,30,35 3,34 1,2,5,16,36 1,9,14,16,22 26,29 2,5,13 1,36 Bandit Copyright 10/14...
  • Page 18 ...Tether Cord... 900-8900-34 Basic Safety Decal Kit (Options may require additional decals) 900-8902-31 Bandit Model 2600 Logo Decal Kit 900-8902-86 Bandit Model 2700 Logo Decal Kit NOTICE Some decals are for optional equipment. Decal locations may vary, these are general locations. If any decals become damaged, replace immediately.

  • Page 19: Decals

    MODELS 2600/2700 DECALS DECALS Decals located on your Bandit equipment contain useful information to assist you in operating your equipment safely. Some of the decals on your machine and their location are shown in this section. It is very important that all decals remain in place and in good condition on your machine. Please follow the care and instructions given below: You should use soap and water to keep your decals clean.

  • Page 20: Controls

    MODELS 2600/2700 CONTROLS CONTROLS & COMPONENTS Basic Location of Controls and Components LOCATION SHOWN 1. Fuel Tank Engine Controls (varies with engines) 2. Hydraulic Tank 8. Tach / Hour Meter Oil Cooler Fan 9. Telescoping Tongue Lock Pin Frame Lock Pin Hole Machine Control Functions Cutter Wheel Lock Pin Hole Cutter Wheel Engage Switch 6. Cutter Wheel Teeth...
  • Page 21 MODELS 2600/2700 CONTROLS 2600 CONTROLS - SWING OUT Basic Location of Controls and Components LOCATION SHOWN 6. Telescoping Tongue In / Out Ignition Switch Swing Left / Right: 2. Tach / Hour Meter Swing Speed Control 3. Throttle Up / Down Switch Swing Out Lock Pin Cutter Wheel On / Off Switch 10. Telescoping Tongue Lock Pin...
  • Page 22 MODELS 2600/2700 CONTROLS 2700 CONTROLS - SWING OUT Basic Location of Controls and Components LOCATION SHOWN 6. Telescoping Tongue In / Out Ignition Switch / Misc. Engine Gauges Swing Left / Right: 2. Digital Tach / Hour Meter Swing Speed Control 3. Throttle Up / Down Switch Swing Out Lock Pin Cutter Wheel On / Off Switch 10. Telescoping Tongue Lock Pin...
  • Page 23 MODELS 2600/2700 CONTROLS CONTROL OPERATING PROCEDURES - SWING OUT 1. Ignition Switch: Location varies with different engine options. 2. Tach / Hour Meter: Displays the engine rpm and number of hours the engine has been on. Varies with engines and options.
  • Page 24 MODELS 2600/2700 CONTROLS CONSULT THE ENGINE MANUFACTURER’S MANUAL FOR SPECIFIC CONTROLS, OPERATION, & MAINTENANCE FOR TYPICAL ENGINES 1. Ignition Switch: Turn the ignition switch key clockwise one stop (on position) to turn the electrical system on. The key should remain in the on p osition while the engine is running. Turn the key fully clockwise (start position) this will start the engine. To shut off the engine, return the key to the off position. 2. On/Off Switch - Push Button Start: Some gasoline engines may have a Toggle Switch or an On/Off Switch combined with a push button to start the engine. First turn the On/Off Switch or Toggle Switch to the on position, then depress and hold the Push Button Start until the engine starts, then release the button. To shut off the engine, return the On/Off Switch or Toggle Switch to the off position.

  • Page 25: Machine Operation

    MODELS 2600/2700 MACHINE OPERATION MACHINE OPERATION • Check all fluids before starting the machine. • Make sure to go through the daily start-up and maintenance procedures before operating the machine. • Cutter wheel must be disengaged before starting. • Start engine at idle speed and allow for sufficient time for oil to circulate before proceeding. • Test all controls for proper operation. • Avoid transversing slopes. DANGER DO NOT OPERATE AROUND WATER LINES, GAS LINES, POWER LINES, PHONE LINES, ETC. IF IN DOUBT, CHECK BEFORE GRINDING. DANGER WEAR ALL PERSONAL PROTECTIVE EQUIPMENT PER ANSI, OSHA AND MANUALS.
  • Page 26 MODELS 2600/2700 MACHINE OPERATION CUTTING AREA DANGER For optimum performance, the stump should be cut with the portion of the cutter wheel shown below. NEVER UNDERCUT THE STUMP. Undercutting the stump may cause severe kickback, vibration and component damage. NEVER CUT THE STUMP FROM THE TOP. The cutter wheel will throw debris up and toward the operator, instead of down and under the machine.

  • Page 27: Transportation Procedures

    MODELS 2600/2700 TRANSPORTATION PROCEDURES TRANSPORTATION PROCEDURES WARNING BEFORE TRANSPORTING THE MACHINE, INSPECT AND CONFIRM THE FOLLOWING STEPS: Idle engine and disengage clutch. Place all hydraulic controls in the “off” position. 3. Turn off engine, wait for the cutter wheel to come to a complete stop and you must have the ignition key in your possession. Store all tools in the tool box and makes sure all boxes and cabinets are closed and secured.

  • Page 28: Maintenance

    MODELS 2600/2700 MAINTENANCE SECTION MAINTENANCE SECTION The Bandit is a very simple machine to maintain. If you will follow a regular scheduled preventative maintenance program, you should have years of trouble free operation. DANGER Before attempting any type of maintenance disengage clutch, turn off engine, wait for the cutter wheel to come to a complete stop, install the cutter wheel lock pin, place the cutter wheel on the ground, disconnect battery, and make sure the ignition key is in your possession.
  • Page 29 MODELS 2600/2700 MAINTENANCE SECTION DAILY START UP & MAINTENANCE (cont.) 8. Grease cutter wheel arm pivot bushings: 15. Check oil cooler: Grease cutter wheel arm pivot bushings with 1 to 2 Thoroughly clean cooler fins at least once a day or shots of EP-2 Lithium type grease. Wipe off excess more in excessive conditions.
  • Page 30 MODELS 2600/2700 MAINTENANCE SECTION WEEKLY MAINTENANCE 1. Grease swing pivot assembly bushings: 5. Check the cutter wheel hydraulic motor coupler: Grease the top and bottom swing pivot assembly Remove the stub shaft over the cutter wheel bushings with 1 to 2 shots of EP-2 Lithium type hydraulic motor coupler and check the torque of the grease.
  • Page 31 MODELS 2600/2700 MAINTENANCE SECTION DAILY START UP & MAINTENANCE CHECK LIST Each day before starting your machine these checks must be made: OK Repaired 1. Check the safety decals and engine gauges, replace if damaged. 2. Check, maintain, and service all safety equipment for proper operation.
  • Page 32 MODELS 2600/2700 MAINTENANCE SECTION WEEKLY CHECK LIST OK Repaired 1. Grease the top and bottom pivot assembly bushings with 1 to 2 shots. 2. Grease cylinder lug pin bushings with 1 to 2 shots. 3. Grease swing out pivot bushings with 1 to 2 shots (if equipped).
  • Page 33 MODELS 2600/2700 MAINTENANCE SECTION BOLT TORQUE CHART (THESE TORQUES ARE BASED ON DRY, CLEAN THREADS) DESCRIPTION BOLT SIZE TORQUE (FT.-LBS.) TORQUE(Nm) Cutter Wheel Revolution Lead Tooth Nut 5/8”-18 NF 200 Cutter Wheel Revolution Side Tooth Nut 5/8”-18 NF 125 Cutter Wheel Green Tooth Pocket Bolts 5/8”-18 NF 180 - 200 169 - 203 Cutter Wheel Green Tooth Nut - 2600: Cutter Wheel Green Tooth Nut - 2700 Cutter Wheel Coupler Stub Shaft 1/2”-13 NC Stub Shaft Brace 5/8”-11 NC Engine Isolator Hold Downs 1/2”-13 NC...
  • Page 34 MODELS 2600/2700 MAINTENANCE SECTION TIRE WEAR DIAGNOSTIC CHART Wear Pattern Cause Action Adjust pressure to particular load Center Wear Over inflation per tire catalog Adjust pressure to particular load Edge Wear Under inflation per tire catalog Not hauling trailer level Must be hauled parallel to ground...
  • Page 35 MODELS 2600/2700 MAINTENANCE SECTION LUBRICATION CHART CHECK # DESCRIPTION DAY WEEK MONTH PROCEDURE Cutter Wheel Arm Pivot Bushings 1 to 2 shots of grease - wipe off excess Swing Pivot Ass’y Bushings 1 to 2 shots of grease - wipe off excess...
  • Page 36 MODELS 2600/2700 MAINTENANCE SECTION LUBRICATION CHART Use as a reference only, locations may vary depending on options or component manufacturer. NOTICE Lubrication point instructions are described on the machine, in the Lubrication & Coolant Section and Maintenance Section of this manual, or component manufacturer’s manual.
  • Page 37 MODELS 2600/2700 MAINTENANCE SECTION CUTTER WHEEL MOTOR COUPLER DANGER Before attempting any type of maintenance disengage clutch, turn off engine, wait for the cutter wheel to come to a complete stop, install the cutter wheel lock pin, place the cutter wheel on the ground, disconnect battery, and make sure the ignition key is in your possession.
  • Page 38 MODELS 2600/2700 MAINTENANCE SECTION CUTTER WHEEL MOTOR COUPLER Stub Shaft Stub Shaft Brace Cutter Wheel Hub Coupler Removal Hole Cutter Wheel Cutter Wheel Motor Coupler Cutter Wheel Motor Shaft Bandit Copyright 10/14...
  • Page 39 MODELS 2600/2700 MAINTENANCE SECTION TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Engine will 1. Loose ground cable. 1. Clean and tighten. not start. (See 2. Loose hot cable. 2. Clean and tighten. Engine Mfg. 3. Dead battery. 3. Recharge or replace.

  • Page 40: Hydraulic Section

    MODELS 2600/2700 HYDRAULIC SECTION HYDRAULIC SECTION WARNING It is very important after you have operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fittings. Retighten as needed. DO NOT GO NEAR HYDRAULIC LEAKS! High pressure oil easily punctures skin causing serious injury, g angrene, or death. Avoid burns from fluid. Hot fluid under pressure can cause severe burns. DO NOT use fingers or skin to check for leaks. Lower load or relieve hydraulic pressure before loosening fittings. Relieve all pressure in the system before d isconnecting the lines, hoses, or performing other work. Use a piece of c ardboard to find leaks. Never use your bare hands. Allow system to cool down to ambient temperature before opening any coolant or hydraulic oil system.
  • Page 41 MODELS 2600/2700 HYDRAULIC SECTION HYDRAULIC SECTION Alternate hydraulic oils are available, but they do not equal the performance or longevity of the “Hydrex XV” oil. Consult the following information supplied by the oil distributor. CELSIUS (C) -40 -34 -29 -23 -18 -12 -7...
  • Page 42 MODELS 2600/2700 HYDRAULIC SECTION HYDRAULIC SECTION TYPICAL HYDRAULIC RELIEF PRESSURE SETTINGS TYPICAL HYDRAULIC FLOWS AND RPM SETTINGS (Approximate, For Reference Only, Engine At Full RPM) Equipment Model 2600 2700 Cutter Wheel Pump GPM (LPM) 35 (134) 48 (181) P1 12 (45) P2 4.9 (18) Auxiliary Pump GPM (LPM) 9.5 (36)
  • Page 43 MODELS 2600/2700 HYDRAULIC SECTION HYDRAULIC SECTION THE BANDIT HYDRAULIC SYSTEM The Bandit is equipped with a very efficient, simple • Replace hydraulic oil & suction screen(s) at least hydraulic system. Each component is capable of once yearly. This is also a very good time to flush and withstanding a specified PSI (bar) and still operate clean the tank. Replace hydraulic oil immediately if it for a very long time. is contaminated or looks “milky”. See pages 35 - 36 for hydraulic oil requirements.
  • Page 44 MODELS 2600/2700 HYDRAULIC SECTION HYDRAULIC SECTION WARNING It is very important after you have operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fittings. Retighten as needed. DO NOT GO NEAR HYDRAULIC LEAKS! High pressure oil easily punctures skin causing serious injury, g angrene, or death. Avoid burns from fluid. Hot fluid under pressure can cause severe burns. DO NOT use fingers or skin to check for leaks. Lower load or relieve hydraulic pressure before loosening fittings. Relieve all pressure in the system before d isconnecting the lines, hoses, or performing other work. Use a piece of c ardboard to find leaks. Never use your bare hands. Allow system to cool down to ambient temperature before opening any coolant or hydraulic oil system.
  • Page 45 MODELS 2600/2700 HYDRAULIC SECTION CHECKING HYDRAULIC PRESSURE The relief valve is typically located internally in the valve bank. Do not adjust the relief valves above the s pecified psi (bar). The relief valve system is a simple spring tension design but small pieces of debris can stick the valve partially open which weakens the hydraulic power. The relief as well as hydraulic oil, and suction screen must be kept clean. WARNING Before attempting any hydraulic pressure settings, make sure engine is shut off, engine key removed and in your possession, hydraulic oil is clean, hydraulic tank is 7/8 full, and the machine has been pre-run to warm the hydraulic oil. To correctly check relief valve pressure, gauge MUST be installed correctly.
  • Page 46 MODELS 2600/2700 HYDRAULIC SECTION CHECKING HYDRAULIC PRESSURE cont. The relief valve is typically located internally in the valve bank. Do not adjust the relief valves above the s pecified psi (bar). The relief valve system is a simple spring tension design but small pieces of debris can stick the valve partially open which weakens the hydraulic power. The relief as well as hydraulic oil, and suction screen must be kept clean. WARNING Before attempting any hydraulic pressure settings, make sure engine is shut off, engine key removed and in your possession, hydraulic oil is clean, hydraulic tank is 7/8 full, and the machine has been pre-run to warm the hydraulic oil. To correctly check relief valve pressure, gauge MUST be installed correctly.
  • Page 47 MODELS 2600/2700 HYDRAULIC SECTION HYDRAULIC SYSTEM TROUBLE SHOOTING Before attempting any type of maintenance disengage clutch, turn off engine, wait for the cutter wheel to come to a complete stop, install the cutter wheel lock pin, place the cutter wheel on the ground, disconnect battery, and make sure the ignition key is in your possession.

  • Page 48: Cutter Wheel Section

    NEVER USE HAND ON CUTTER WHEEL TO HOLD IN PLACE WHILE CHANGING TEETH. BE SURE TO REMOVE LOCKING PIN BEFORE OPERATING THE MACHINE. NOTICE Do Not operate machine with extremely worn or broken teeth. MODEL 2600 TOOTH ARRANGEMENT Inspect teeth, nuts and pockets for damage and To make sure the correct tooth pattern is used, make replace as required.
  • Page 49 NOTICE Do Not operate machine with extremely worn or broken teeth. MODEL 2600 TOOTH ARRANGEMENT Inspect pockets, teeth and bolts for damage and replace as required. When replacing pockets, always replace new pockets across from each other (180°) in order to prevent vibration.
  • Page 50 MODELS 2600/2700 CUTTER WHEEL SECTION NEW RIVER “REVOLUTION” CUTTER WHEEL DO NOT OPERATE MACHINE WITHOUT A FULL SET OF TEETH. OPERATING MACHINE WITHOUT A FULL SET OF TEETH CAN CAUSE EXCESSIVE VIBRATION AND PREMATURE BEARING FAILURE. Use only original equipment manufacturer’s teeth. The use of any other aftermarket teeth may cause damage or premature failure to the drive train. There are thirty-two (32) teeth, thirty-two (32) tooth nuts, and twenty-four (24) pockets to a c omplete set on a model 2700. Thirty-two (32) teeth: eight (8) lead teeth (Shorts) and twenty-four (24) side teeth (Longs). Twenty-four (24) pockets: twelve (12) pockets without locator pin and twelve (12) pockets with locator pin. A locking pin is provided to hold the cutter wheel in position during tooth removal and reinstallation. Locking pin will only lock on outer teeth.
  • Page 51 MODELS 2600/2700 CUTTER WHEEL SECTION CUTTER WHEEL SECTION CUTTER WHEEL SECTION - GREEN TEETH DO NOT OPERATE MACHINE WITHOUT A FULL SET OF TEETH. OPERATING MACHINE WITHOUT A FULL SET OF TEETH CAN CAUSE EXCESSIVE VIBRATION AND PREMATURE BEARING FAILURE. Use only original equipment manufacturer’s teeth. The use of any other aftermarket teeth may cause damage or premature failure to the drive train. There are twenty-four (24) teeth and pockets to a c omplete set on a model 2700. Twenty-four (24) teeth, two (2) straight pockets, two (2) reverse pockets, and twenty (20) angle pockets A locking pin is provided to hold the cutter wheel in position during tooth removal and reinstallation. Locking pin will only lock on outer teeth.

  • Page 52: Electrical Section

    MODEL 2600/2700 FUSED RELAY HARNESS LOCATION MAY VARY DEPENDING ON OPTIONS OR ENGINE MANUFACTURE 2600 MACHINE HARNESS - SWING OUT CONTROLS (205-8000-07) 2700 MACHINE HARNESS - SWING OUT CONTROLS (205-8000-09) 2600/2700 12 VOLT FUSED RELAY HARNESS (992-8000-13) 2600/2700 FUSED RELAY HARNESS w/ BRACKET & HARDWARE (992-8000-16) 12 Volt Sealed Relay Blade Type Fuse Holder NOTICE Parts may not be exactly as shown.
  • Page 53 MODELS 2600/2700 ELECTRICAL SECTION 2600 MACHINE HARNESS SWING OUT CONTROLS (205-8000-07) SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. Bandit Copyright 10/14...
  • Page 54 MODELS 2600/2700 ELECTRICAL SECTION 2700 MACHINE HARNESS SWING OUT CONTROLS (205-8000-09) SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. Bandit Copyright 10/14...
  • Page 55 MODELS 2600/2700 ELECTRICAL SECTION 2600/2700 SWING OUT CONTROLS 12 VOLT FUSED RELAY HARNESS (992-8000-13) SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. Bandit Copyright 10/14...
  • Page 56 MODELS 2600/2700 ELECTRICAL SECTION 2600/2700 SWING OUT CONTROLS TAIL LIGHT HARNESS (205-8000-10) SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. Bandit Copyright 10/14...
  • Page 57 MODELS 2600/2700 ELECTRICAL SECTION 2600/2700 SWING OUT CONTROLS 6 PIN TRAILER WIRING HARNESS (974-8000-02) SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. Bandit Copyright 10/14...
  • Page 58 MODELS 2600/2700 ELECTRICAL SECTION TYPICAL ELECTRICAL WIRING DIAGRAMS WIRING FOR STANDARD 6 PRONG PLUG AND 6 WIRE MAIN CABLE POWER TO BREAKAWAY - BLACK WIRE BREAKAWAY SWITCH 6 Wire Main Cable Color Code Red R (Brakes & Breakaway Switch) White W (Ground) RIGHT TURN-GREEN WIRE...

  • Page 59: Lubrication & Coolant

    MODELS 2600/2700 LUBRICATION & COOLANT LUBRICATION & COOLANT 1. Engine: Follow original equipment manufacturer’s requirements for both changing oils and filters, refer to engine manual s pecifications. 2. Engine Coolant: Refer to engine manufacturer’s manual specifications. 3. Wheel Bearings: Follow axle manufacturer’s instructions for greasing or oiling wheel bearings. 4. Hydraulic Reservoir Tank: Completely change hydraulic oil, suction screen(s), and flush the tank a nnually. Change h ydraulic oil filter AFTER FIRST 10 HOURS OF OPERATION. Then change hydraulic oil filter every 3 months or 400 hours thereafter.

  • Page 60: Replacement Parts Section

    MODELS 2600/2700 REPLACEMENT PARTS REPLACEMENT PARTS SECTION Depending on what replacement parts you are ordering the following information will be needed: GRINDER COMPONENTS ENGINE COMPONENTS Serial Number Brand Model Number of Grinder Engine Serial Number Engine Spec. Number NOTICE When ordering any replacement parts you should have the serial number (S/N) and model of the machine to ensure that you receive the correct replacement part.

  • Page 61: Frame Components

    MODELS 2600/2700 FRAME COMPONENTS MODEL 2600 FRAME COMPONENTS NOTICE Parts may not be exactly as shown. NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description. Bandit Copyright 10/14...
  • Page 62 MODELS 2600/2700 FRAME COMPONENTS MODEL 2600 FRAME COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-3957-17 Cutter Wheel Hydraulic Pump 900-3956-86 Auxiliary Pump 205-1000-06 Complete Roll Bar Assembly (Includes 3-10) 900-6918-53 Radiator Screen 205-2000-08 Cooler Cover Access Door Assembly (Includes 6-7) 205-3001-21 Oil Cooler Upper Cover...
  • Page 63 MODELS 2600/2700 FRAME COMPONENTS MODEL 2700 FRAME COMPONENTS NOTICE Parts may not be exactly as shown. NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description. Bandit Copyright 10/14...
  • Page 64 MODELS 2600/2700 FRAME COMPONENTS MODEL 2700 FRAME COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-3934-97 Cutter Wheel Hydraulic Pump 900-3956-87 Auxiliary Pump 205-1000-16 Complete Roll Bar Assembly (Includes 3-10) 900-6918-53 Radiator Screen 205-2000-08 Cooler Cover Access Door Assembly (Includes 6-7) 205-3001-21 Oil Cooler Upper Cover...

  • Page 65: Cutter Wheel Arm Components

    MODELS 2600/2700 CUTTER WHEEL ARM COMPONENTS MODEL 2600 CUTTER WHEEL ARM COMPONENTS NOTICE Parts may not be exactly as shown. NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description. Bandit Copyright 10/14...
  • Page 66 MODELS 2600/2700 CUTTER WHEEL ARM COMPONENTS MODEL 2600 CUTTER WHEEL ARM COMPONENTS LOCATION PART NUMBER DESCRIPTION 204-2000-04 Chip Pan 204-3001-81 Chip Curtain - 14” Wide 204-3000-45 Chip Curtain Strap - 14” 204-3001-82 Chip Curtain - 17” Wide 204-3000-46 Chip Curtain Strap - 17”...
  • Page 67 MODELS 2600/2700 CUTTER WHEEL ARM COMPONENTS MODEL 2700 CUTTER WHEEL ARM COMPONENTS NOTICE Parts may not be exactly as shown. NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description. Bandit Copyright 10/14...
  • Page 68 MODELS 2600/2700 CUTTER WHEEL ARM COMPONENTS MODEL 2700 CUTTER WHEEL ARM COMPONENTS LOCATION PART NUMBER DESCRIPTION 992-2001-02 Chip Pan 992-3004-97 Chip Curtain - 18” Wide 992-3004-42 Chip Curtain Strap - 18” 992-3004-96 Chip Curtain - 15” Wide 989-300861 Chip Curtain Strap - 15”...

  • Page 69: Cutter Wheel Components

    MODELS 2600/2700 CUTTER WHEEL COMPONENTS MODEL 2600 CUTTER WHEEL & TEETH COMPONENTS NEW RIVER “REVOLUTION” CUTTER WHEEL & TEETH BANDIT CUTTER WHEEL WITH GREEN TEETH NOTICE Parts may not be exactly as shown. NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description. Bandit Copyright 10/14...
  • Page 70 MODELS 2600/2700 CUTTER WHEEL COMPONENTS MODEL 2600 CUTTER WHEEL & TEETH COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-4918-42 14mm x 55mm Hex Head Bolt 900-3946-18 Cutter Wheel Motor 900-3943-13 Manifold Block For Cutter Wheel Motor 900-4907-88 14mm Hex Nut 4. 900-1918-25 Taper Lock Coupler...
  • Page 71 MODELS 2600/2700 CUTTER WHEEL COMPONENTS MODEL 2700 CUTTER WHEEL & TEETH COMPONENTS NEW RIVER “REVOLUTION” CUTTER WHEEL & TEETH BANDIT CUTTER WHEEL WITH GREEN TEETH NOTICE Parts may not be exactly as shown. NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description. Bandit Copyright 10/14...
  • Page 72 MODELS 2600/2700 CUTTER WHEEL COMPONENTS MODEL 2700 CUTTER WHEEL & TEETH COMPONENTS LOCATION PART NUMBER DESCRIPTION 1 a. 900-4902-77 3/4”-10NC x 2-1/4” Hex Head Bolt: (Qty. 2) 900-4902-78 3/4”-10NC x 2-1/2” Hex Head Bolt: (Qty. 2) 900-3963-70 Cutter Wheel Motor 900-3956-52 Manifold Block For Cutter Wheel Motor 3. 900-4910-19 3/4”-10NC Hex Nut: (Qty. 2) 4. 900-1919-91 Taper Lock Coupler 992-3005-01 Cutter Wheel Hub 6 a.

  • Page 73: Fuel Tank Components

    MODELS 2600/2700 FUEL TANK COMPONENTS MODEL 2600 FUEL TANK COMPONENTS LOCATION PART NUMBER DESCRIPTION 1. 205-1000-04 Fuel Tank Assembly 18.5 Gallon (70 L) 2. a. 900-3941-31 Fuel (Diesel) Locking Fill Cap - Green 900-4912-40 Padlock With Short Shackle for Tank With Locking Cap (Not Shown) P812 Key for Padlock (Not Shown) 3. a. 900-2903-94 Rochester Sight Gauge for Fuel Tank - 18” 900-2903-55 Face for Sight Gauge Only 4.
  • Page 74 MODELS 2600/2700 FUEL TANK COMPONENTS MODEL 2700 FUEL TANK COMPONENTS LOCATION PART NUMBER DESCRIPTION 1. 205-1000-12 Fuel Tank Assembly 25.5 Gallon (96.5 L) 2. a. 900-3941-31 Fuel (Diesel) Locking Fill Cap - Green 900-4912-40 Padlock With Short Shackle for Tank With Locking Cap (Not Shown) P812 Key for Padlock (Not Shown) 3. a. 900-2903-95 Rochester Sight Gauge for Fuel Tank - 24” 900-2903-55 Face for Sight Gauge Only 4.

  • Page 75: Hydraulic Tank Components

    MODELS 2600/2700 HYDRAULIC TANK COMPONENTS MODEL 2600 HYDRAULIC TANK COMPONENTS LOCATION PART NUMBER DESCRIPTION 989-300911 Clean Out Door - Hydraulic tank 900-3950-32 Rubber O-Ring 900-3922-60 Magnetic Drain Plug 900-3932-05 Suction Screen - SAE 5. 205-2000-06 Hydraulic Tank Assembly 6. a. 900-3941-30 Hydraulic Locking Fill Cap - Black 900-3935-06 Keeper for Fuel &...
  • Page 76 MODELS 2600/2700 HYDRAULIC TANK COMPONENTS MODEL 2700 HYDRAULIC TANK COMPONENTS LOCATION PART NUMBER DESCRIPTION 989-300911 Clean Out Door - Hydraulic tank 900-3950-32 Rubber O-Ring 900-3922-60 Magnetic Drain Plug 900-3932-05 Suction Screen - SAE 5. 205-2000-19 Hydraulic Tank Assembly 6. a. 900-3941-30 Hydraulic Locking Fill Cap - Black 900-3935-06 Keeper for Fuel &...

  • Page 77: Swing Out Components

    MODELS 2600/2700 SWING OUT COMPONENTS 2600/2700 SWING OUT ARM COMPONENTS LOCATION PART NUMBER DESCRIPTION 205-3001-13 Swing Out Chip Curtain 2. a. 205-3001-14 Swing Out Chip Curtain Strap 900-4915-64 Swing Out Curtain Strap Pin (Not Shown) 203-3001-88 Swing Out Bottom Cover 203-3001-95 Swing Out Front Cover 5.

  • Page 78: Curtain Components

    MODELS 2600/2700 CURTAIN COMPONENTS 2600 CURTAIN COMPONENTS LOCATION PART NUMBER DESCRIPTION 996-1001-35 Curtain Assembly 996-2000-40 Chip Curtain Arm Assembly 996-300182 Chip Curtain 996-300176 Chip Curtain Strap 900-4911-84 Drive in Grease Zerk - 1/4” NOTICE Parts may not be exactly as shown.
  • Page 79 MODELS 2600/2700 CURTAIN COMPONENTS 2700 CURTAIN COMPONENTS LOCATION PART NUMBER DESCRIPTION 205-1000-14 Curtain Assembly 205-2000-22 Chip Curtain Arm Assembly 205-3001-08 Chip Curtain - Large 205-3001-09 Chip Curtain - Small 205-3001-11 Chip Curtain Strap 900-4911-84 Drive in Grease Zerk - 1/4” NOTICE Parts may not be exactly as shown.

  • Page 80: Hydraulic Components

    MODELS 2600/2700 HYDRAULIC COMPONENTS 2600/2700 HYDRAULIC COMPONENTS AUX DRIVE HIGH PRESSURE FILTER & HYDRAULIC FILTER HEAD AUX FUNCTION PRESSURE FILTER Filter Element Only: 900-3950-58 Filter Element Only: 900-3931-99 In-Tank Return Filter Ass’y: 900-3950-56 Charge Filter Ass’y: 900-3935-44 IN TANK SUCTION SCREEN 2600: 900-3925-21 (2x) 2700: 900-3932-05 (2x) CUTTER PUMP CHARGE PRESSURE FILTER Filter Element Only: 900-3944-57 OIL COOLER High Pressure Filter Ass’y: 900-3955-82...
  • Page 81 2600/2700 HYDRAULIC COMPONENTS Drive / Auxiliary Pump: Cutter Head Pump: Refer To Check Sheet Refer To Check Sheet 2600 Cutter Head Motor: 900-3946-18, Cutter Head Manifold: 900-3943-13 2700 Cutter Head Motor: 900-3963-70, Cutter Head Manifold: 900-3956-52 Manual Control Valve - 3 Bank: 900-3926-08 Valve Handle Only: 900-3952-76 NOTICE Parts may not be exactly as shown.
  • Page 82 MODELS 2600/2700 HYDRAULIC COMPONENTS 2600/2700 HYDRAULIC COMPONENTS Cutter Head Lift Cylinder: 900-3940-29 Counter Balance Relief: 900-3944-87 Swing Cylinder: 900-3958-81 Counter Balance Relief: 900-3944-87 2600 Extending Tongue Cylinder: 900-3937-14 2700 Extending Tongue Cylinder: 900-3937-15 Cross Line Swing Relief: 900-3965-87 NOTICE Parts may not be exactly as shown. Bandit Copyright 10/14...
  • Page 83 MODELS 2600/2700 HYDRAULIC COMPONENTS 2600/2700 HYDRAULIC COMPONENTS Dump Valve Block: 900-3935-35 Solenoid Only: 900-3952-82 Cartridge Only: 900-3952-81 Super Sweep Valve Block: 900-3926-12 Double Coil Electric Valve: 900-3930-99 NOTICE Parts may not be exactly as shown. Bandit Copyright 10/14...

  • Page 84: Service Record

    MODELS 2600/2700 SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT Bandit Copyright 10/14...
  • Page 85 MODELS 2600/2700 SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT Bandit Copyright 10/14...

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