Aston Global ATC-5733 Installation, Operation And Maintenance User’s Manual
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Aston Global ATC-5733 Installation, Operation And Maintenance User’s Manual

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Aston
Tire Changer ATC-5733 User's Manual
®
Installation, Operation and Maintenance User's Manual
Aston Tire Changer Model# ATC-5733
ASTON TECHNOLOGIES, INC.
1
www.astontechusa.com

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  • Page 1 Aston Tire Changer ATC-5733 User’s Manual ® Installation, Operation and Maintenance User’s Manual Aston Tire Changer Model# ATC-5733 ASTON TECHNOLOGIES, INC. www.astontechusa.com...
  • Page 2 Aston Tire Changer ATC-5733 User’s Manual ® Warning! FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH. PLEASE READ THIS ENTIRE MANUAL PRIOR TO INSTALLATION AND OPERATION. BY USING THIS PRODUCT, YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL.
  • Page 3 Aston Tire Changer ATC-5733 User’s Manual ® • Use machine correctly. Use machine in the proper manner. Never use adapters other than what is approved by the manufacturer. • Do not override or disable safety valves and/or devices. • Always insure that all safety procedures are followed before any attempt is made to work on or near the equipment.
  • Page 4 Aston Tire Changer ATC-5733 User’s Manual ® Demounting & Mounting • Always clean and inspect the wheel prior to any service. • Never stand on the frame or work table while demounting or mounting a tire. • Always keep hands, feet, and other objects away from moving parts while the machine is turned on.
  • Page 5 Aston Tire Changer ATC-5733 User’s Manual ® Semi-automatic swing arm tire changer Parameters: rim: 12"-24", Tire width：14"-28", tire diameter: 1190mm TABLE OF CONTENTS www.astontechusa.com...

  • Page 6: Table Of Contents

    Aston Tire Changer ATC-5733 User’s Manual ® TABLE OF CONTENTS Overview ....................................8 1.1 Important note ................................. 8 1.2 Qualified users ................................ 8 1.3 Notes ..................................8 1.4 Danger warning signs .............................. 9 1.5 Noise standard ............................... 10 Equipment description ................................ 10 2.1 Product introduction ..............................
  • Page 7 Aston Tire Changer ATC-5733 User’s Manual ® 6.1 Maintenance ................................32 6.2 Storage and scrap ..............................35 Fault causes and Solutions ..............................36 Parts List and Exploded Drawings...…………………………………………………………………………………..38 Warranty………………………………………………………………………………………………………………………...40 www.astontechusa.com...

  • Page 8: Overview

    Aston Tire Changer ATC-5733 User’s Manual ® Overview 1.1 Important note 1.1.1 Thank you for your purchase and use of this product. Please read and follow the safety instructions. Keep them readily available for machine operators. 1.1.2 Service and maintain the unit only with authorized or approved replacement parts.

  • Page 9: Danger Warning Signs

    Aston Tire Changer ATC-5733 User’s Manual ® 1.3.9 Manufacturers are responsible for the damage caused by the use of other parts of the manufacturer or the damage of the safety device. 1.3.10 periodically check the oil mist, oil, if the oil level is low and need to unscrew the oil cup and then add.

  • Page 10: Noise Standard

    Aston Tire Changer ATC-5733 User’s Manual ® 1.5 Noise standard The noise of the tire changer shall be less than 70dB. for your health, and it is recommended that you place a noise meter in your operating area. Equipment description 2.1 Product introduction...

  • Page 11: Transportation

    Aston Tire Changer ATC-5733 User’s Manual ® 2.3 Transportation Handling of the machine must be performed only with an appropriate lifting device such as a forklift or pallet jack. Only personnel who are experienced and qualified on material handling procedures should handle any transportation or moving of machine.
  • Page 12 Aston Tire Changer ATC-5733 User’s Manual ® Y: Turntable N: Hypsokinesis arm K: Locking Handle Q: Oil Drier V1: Wheel Clamp Pedal C: Inflatable E: Hand Wheel M: Vertical Reverse Spring W：Three positions Pressing Arm www.astontechusa.com...
  • Page 13 Aston Tire Changer ATC-5733 User’s Manual ® www.astontechusa.com...

  • Page 14: Installation And Commissioning Instructions

    Aston Tire Changer ATC-5733 User’s Manual ® Installation and commissioning instructions 3.1 Installation Preparation 3.1.1 installation location ·The area should provide the operator with enough space to use the equipment in a safe manner. ·The area selected should be well lit, easy to clean and should be away from oil, grease, brake lathe chips, etc.

  • Page 15: Precautions During Installation

    Aston Tire Changer ATC-5733 User’s Manual ® ◇ The shipment should be thoroughly inspected as soon as it is received. The signed Bill of Lading is acknowledgement by the shipping carrier as receipt of this product as listed in your invoice as being in a good condition of shipment. If any of these goods listed on this Bill of Lading are missing or damaged, do not accept goods until the shipping carrier makes a notation on the freight bill of the missing or dam- aged goods.

  • Page 16: Check The Project Table After Installation

    Aston Tire Changer ATC-5733 User’s Manual ® (Do not bend the hose) Then take out the part A (shown in Fig.3) from the accessory box, unscrew the cap on the top of part A, insert the part A into the hole that go through the main box of the machine and the bottom of the tilting arm, then tighten the bolt.

  • Page 17: Operation Declaration

    Aston Tire Changer ATC-5733 User’s Manual ® of the machine is consistent. ◇ The machine is connected to the circuit, the circuit must be fitted with a fuse that is in line with the operating rules. The automatic circuit breaker of 25A is required to be operated by professional personnel.
  • Page 18 Aston Tire Changer ATC-5733 User’s Manual ® positioning a tire for bead loosening. ◇ Pull the bead breaker blade away from the machine and roll the wheel into position. If servicing a performance wheel or any other wheel with Tire Pressure Sensor), make sure that the valve stem is either in the 12 o’clock or 6 o’clock position.
  • Page 19 Aston Tire Changer ATC-5733 User’s Manual ® 4.2.2 Wheel Clamping ◇ Fixed the block in the Right helper arm in the center of ◇ Place tire/wheel assembly on Press Wheels. Table Top with mounting side up. ◇ Use the Wheel Clamp Foot Pedal to move the Clamps inward (pedal down) or outward (pedal up).
  • Page 20 Aston Tire Changer ATC-5733 User’s Manual ® NOTE: THIS CLEARANCE WILL BE MAINTAINED AS LONG AS THE VERTICAL SHAFT REMAINS LOCKED. THE OPERATOR MAY SWING THE ARM OUT OF THE WAY AND BACK INTO PLACE AGAIN WITHOUT NEEDING TO REPOSITION THE HEAD WHEN CHANGING A LIKE SET OF WHEELS.
  • Page 21 Aston Tire Changer ATC-5733 User’s Manual ® NOTE: FOR LOW PROFILE TIRES, GET THE UPPER BEAD INTO THE DROP CENTER OF THE WHEEL. ◇ Push the Bead Lifting Tool down toward the wheel to lift the tire bead up and over the tab of the demount head.
  • Page 22 Aston Tire Changer ATC-5733 User’s Manual ® ◇ Depress the Table Top Pedal to rotate the wheel ◇ The Mount / Demount Head will guide the bead up and over the edge of the wheel. Continue rotation until the lower bead is demount.

  • Page 23: Mounting

    Aston Tire Changer ATC-5733 User’s Manual ® DEMOUNTING TUBE TYPE TIRES 4.2.4 Demount Tube type tires ◇ After both tire beads are loosened, try to remove the tube. If you cannot remove the tube lubricate the beads and rim liberally.
  • Page 24 Aston Tire Changer ATC-5733 User’s Manual ® THE INFORMATION IN THIS SECTION MUST BE READ AND FOLLOWED CAREFULLY TO PREVENT ACCIDENTS AND INJURIES DURING MOUNTING. CHECK TIRE AND WHEEL CAREFULLY BEFORE MOUNTING. MAKE SURE THE TIRE BEAD DIAMETER AND WHEEL DIAMETER MATCH EXACTLY. CONSULT THE RUBBER MANUFACTURER’S ASSOCIATION FOR APPROVED RIM WIDTHS FOR...
  • Page 25 Aston Tire Changer ATC-5733 User’s Manual ® IF YOU DAMAGE THE TIRE BEAD DURING MOUNTING, STOP! REMOVE THE TIRE AND MARK IT AS DAMAGED. DO NOT MOUNT A DAMAGED TIRE. ◇ Place tire over wheel and move Vertical Arm and Mount/ Demount Head into position as described earlier.
  • Page 26 Aston Tire Changer ATC-5733 User’s Manual ® DO NOT FORCE THE TIRE ONTO THE RIM. BEAD DAMAGE COULD RESULT MAKING THE TIRE UNSAFE AND/OR CREATING THE RISK OF INJURY. MOUNTING TUBE TYPE TIRES ◇ Lubricate the beads and rim liberally.
  • Page 27 Aston Tire Changer ATC-5733 User’s Manual ® THE CLIP-ON AIR CHUCK ON THE END OF THE INFLATION HOSE AND ALL INFLATION RELATED COMPONENTS SHOULD BE CHECKED WEEKLY FOR PROPER OPERATION. DO NOT USE THIS MACHINE FOR TIRE INFLATION IF ANY PARTS ARE DAMAGED OR APPEAR NOT IN PROPER WORKING ORDER.
  • Page 28 Aston Tire Changer ATC-5733 User’s Manual ® CHECK THE FUNCTION OF THE PRESSURE LIMITER REGULARLY. MAINTAIN IT ACCORDING TO THE INSTRUCTIONS PROVIDED IN THIS MANUAL FOR SAFE AND PROPER OPERATION. DO NOT TAMPER WITH OR ATTEMPT TO ADJUST THE PRESSURE LIMITER. TIRES REQUIRING INFLATION BEYOND 60 PSI SHOULD ONLY BE INFLATED IN A SAFETY CAGE.
  • Page 29 Aston Tire Changer ATC-5733 User’s Manual ® the valve core ◇ Step on the inflation pedal to allow air to flow into the tire and seal the beads. BEAD SEATING Bead seating usually occurs on the long-tapered side of the wheel first and the shorter side last.
  • Page 30 Aston Tire Changer ATC-5733 User’s Manual ® the tire increases. If this does not happen, a problem exists. Investigate carefully. ◇ Release air pressure from the tire by pressing the manual Pressure Relief Valve. CHECK TIRE PRESSURE FREQUENTLY. NEVER EXCEED 40 PSI WHILE SEATING BEADS.
  • Page 31 Aston Tire Changer ATC-5733 User’s Manual ® ◇ Depress the Inflation Pedal to inflate the tire. DO NOT STAND OVER TIRE DURING INFLATION. ◇ Do not inflate the tire above the manufacturer’s recommended pressure as stamped on the tire sidewall. The typical inflation pressure for automobile tires is between 24 and 45 PSI.

  • Page 32: Maintenance

    Aston Tire Changer ATC-5733 User’s Manual ® Maintenance 6.1.1 Maintenance ◇ Prohibit unauthorized personnel for maintenance operation. To extend the service life of the tire changer, maintenance should be performed according to the requirements of the manual. If the machine is not maintained regularly, the operation and reliability cannot be guaranteed, and even cause danger to the operator or the people in the vicinity of the machine.
  • Page 33 Aston Tire Changer ATC-5733 User’s Manual ® As shown in figure 15-d, If the (I) lock is not good or cannot be stopped at the top of the ◇ 2mm, it is necessary to adjust the nut on the operating arm.
  • Page 34 Aston Tire Changer ATC-5733 User’s Manual ® Figure 15-b Figure 15-a Figure 15-e Figure 15-d Figure 15-c www.astontechusa.com...

  • Page 35: Storage And Scrap

    Aston Tire Changer ATC-5733 User’s Manual ® 6.2 Storage and scrap 6.2.1 Storage ◇ If you want a long-time storage of machine, please disconnect all the energy supply, and lubricate the skidway of the clamps on the turntable to prevent oxidation.

  • Page 36: Fault Causes And Solutions

    Aston Tire Changer ATC-5733 User’s Manual ® Fault causes and Solutions Note: if you cannot solve the failure, please contact the manufacturer to provide help. We will be the first time to help you to solve the failure. Provide the relevant fault information and fault pictures, thus the manufacturer can get rid of the trouble at the fastest speed.
  • Page 37 Aston Tire Changer ATC-5733 User’s Manual ® Cylinder sealing ring damage Replace sealing ring of pressure device www.astontechusa.com...

  • Page 38: Parts List And Exploded Drawings

    Aston Tire Changer ATC-5733 User’s Manual ® Parts List and Exploded Drawings www.astontechusa.com...
  • Page 39 Aston Tire Changer ATC-5733 User’s Manual ® 5751100 Box Weld 6209100 Inflation Pedal 5622105 Front Cover 5759000 Tool Box Unit 5625100 Tilt-Back Cylinder 5625200 Tilt-Back Cylinder Piston Turntable Unit 5755000 Tilt Tower Plate Weld 57513200 Tower Weldment 575132310 Horizon Arm Unit...

  • Page 40: Warranty

    Aston Tire Changer ATC-5733 User’s Manual ® LIMITED WARRANTY Aston® Wheel Service Equipment is warranted for the period of one year on all operating components to be free of defects in material and workmanship. Aston® shall repair or replace at their option for the warranty period those parts returned to the factory freight prepaid which prove upon inspection to be defective.

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