1. Manuals
  2. Brands
  3. Aston Global Manuals
  4. Tyre Changers
  5. ATC-5800
  6. Installation, operation and maintenance user’s manual

Aston Global ATC-5800 Installation, Operation And Maintenance User’s Manual

Hide thumbs Also See for ATC-5800:
Table of Contents

Advertisement

Quick Links

Installation, Operation and Maintenance User's Manual
Aston Tire Changer Model# ATC-5800
ASTON TECHNOLOGIES, INC.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ATC-5800 and is the answer not in the manual?

Questions and answers

Related Manuals for Aston Global ATC-5800

Summary of Contents for Aston Global ATC-5800

  • Page 1 Installation, Operation and Maintenance User’s Manual Aston Tire Changer Model# ATC-5800 ASTON TECHNOLOGIES, INC.
  • Page 2 Aston Tire Changer ATC-5800 User’s Manual ® Semi-automatic swing arm tire changer Parameters: rim: 10 "-28", Tire width：3"-16", tire diameter: 1160mm www.astontechusa.com...
  • Page 3 Aston Tire Changer ATC-5800 User’s Manual ® Warning! FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH. PLEASE READ THIS ENTIRE MANUAL PRIOR TO INSTALLATION AND OPERATION. BY USING THIS PRODUCT, YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL.
  • Page 4 Aston Tire Changer ATC-5800 User’s Manual ® • Only trained operators should operate this equipment. All non-trained personnel should be kept away from work area. Never let non-trained personnel come in contact with or operate machine. • Use machine correctly. Use machine in the proper manner. Never use adapters other than what is approved by the manufacturer.
  • Page 5 Aston Tire Changer ATC-5800 User’s Manual ® • Always disconnect the electric power and air supply before attempting any maintenance. Demounting & Mounting • Always clean and inspect the wheel prior to any service. • Never stand on the frame or work table while demounting or mounting a tire.

  • Page 6: Table Of Contents

    Aston Tire Changer ATC-5800 User’s Manual ® TABLE OF CONTENTS Overview ....................................8 1.1 Important note ................................. 8 1.2 Qualified users ................................ 8 1.3 Notes ..................................8 1.4 Danger warning signs ............................10 1.5 Noise standard ............................... 10 Equipment description ................................ 11 2.1 Product introduction ..............................
  • Page 7 Aston Tire Changer ATC-5800 User’s Manual ® 4.3 Mounting……………………………………………………………………………………………………………………………………………………… 24 Maintenance ..................................35 5.1 Maintenance ................................35 5.2 Storage and scrap ..............................38 Fault causes and Solutions ..............................38 Parts List & Exploded Drawings ............................40 Warranty……………………………………………………………………………………………………………………………………………………………………….41 www.astontechusa.com...

  • Page 8: Overview

    Aston Tire Changer ATC-5800 User’s Manual ® Overview 1.1 Important note 1.1.1 Thank you for your purchase and use of this product. Please read and follow the safety instructions. Keep them readily available for machine operators. 1.1.2 Service and maintain the unit only with authorized or approved replacement parts.
  • Page 9 Aston Tire Changer ATC-5800 User’s Manual ® indicates that the turntable is a failure or operator error. 1.3.9 Manufacturers are responsible for the damage caused by the use of other parts of the manufacturer or the damage of the safety device.

  • Page 10: Danger Warning Signs

    Aston Tire Changer ATC-5800 User’s Manual ® 1.4 Danger warning signs 1.5 Noise standard The noise of the tire changer shall be less than 70dB. for your health, and it is recommended that you place a noise meter in your operating area.

  • Page 11: Equipment Description

    Aston Tire Changer ATC-5800 User’s Manual ® Equipment description 2.1 Product introduction This model of semi-automatic tire changer is a half - automatic, convenient and quick disassemble and installation of wheel size of 10” to 28”, the tire width of 110-380mm and the diameter of the tire is 1040mm.

  • Page 12: Figure And Part Name

    Aston Tire Changer ATC-5800 User’s Manual ® 2.4 Figure and part name G：Wheel Clamp P：column U：Bead Breaker pedal I：mounting / dismounting head R：Bead Breaker Z：reversing pedal of table M: Bead Breaker Pad Y: turntable N: horizontal pendulum arm T: Bead Lifting Tool...
  • Page 13 Aston Tire Changer ATC-5800 User’s Manual ® V1, V2: Wheel Clamp Pedal C: Turbo Blast Hose Assembly E: hand wheel www.astontechusa.com...

  • Page 14: Installation And Commissioning Instructions

    Aston Tire Changer ATC-5800 User’s Manual ® Installation and commissioning instructions 3.1 Installation Preparation 3.1.1 Installation location ·The area should provide the operator with enough space to use the equipment in a safe manner. ·The area selected should be well lit, easy to clean and should be away from oil, grease, brake lathe chips, etc.

  • Page 15: Precautions During Installation

    Aston Tire Changer ATC-5800 User’s Manual ® 3.1.2 Installation equipment and tools ◇ Installation equipment and tools 3.1.3 Inspection products ◇ The shipment should be thoroughly inspected as soon as it is received. The signed Bill of Lading is acknowledgement by the shipping carrier as receipt of this product as listed in your invoice as being in a good condition of shipment.

  • Page 16: Main Installation Procedure

    Aston Tire Changer ATC-5800 User’s Manual ® 3.3 Main installation procedure 3.3.1 Standard configuration installation ◆ The first step: unscrew wooden pallet fixing screws, tire changer placed at the installation site. (installation site must conform to the requirements. ◆ The second step: unscrewing the bolts from the box, the column is installed in the machine box on the specified position, tighten the bolts.

  • Page 17: Check The Project Table After Installation

    Aston Tire Changer ATC-5800 User’s Manual ® 3.4 Check the project table after installation Inspection item Remarks Whether the power supply voltage is consistent with the requirements of the equipment Whether the components are installed correctly Whether the bolts, screws, nuts are tightened Note: Please fill in the inspection item list after the installation is finished.

  • Page 18: Operation

    Aston Tire Changer ATC-5800 User’s Manual ® ⚫ Raise the Vertical Shaft / Mount-demount head assembly to the highest position and lock it in Operation place by pushing the Locking Handle up. ⚫ Check the Socket Head Cap Screw on the Cap, tighten if necessary.
  • Page 19 Aston Tire Changer ATC-5800 User’s Manual ® positioning the bead breaker blade on larger wheels/tires, and on alloy wheels. ◇ Turn wheel around and repeat procedure on the other side of the wheel. This should be the long side of the drop center. It will be easier to clamp the wheel to the table top if the lower bead is loosened last.
  • Page 20 Aston Tire Changer ATC-5800 User’s Manual ® ◇ Place tire/wheel assembly on Table Top with mounting side up. ◇ Use the Wheel Clamp Foot Pedal to move the Clamps inward (pedal down) or outward (pedal up). 4.2.3 Tire mounting ◇ Apply tire manufacturer’s approved rubber lubricant liberally to entire circumference of both upper and lower beads after loosening bead and placing on table top.
  • Page 21 Aston Tire Changer ATC-5800 User’s Manual ® NOTE: THIS CLEARANCE WILL BE MAINTAINED AS LONG AS THE VERTICAL SHAFT REMAINS LOCKED. THE OPERATOR MAY SWING THE ARM OUT OF THE WAY AND BACK INTO PLACE AGAIN WITHOUT NEEDING TO REPOSITION THE HEAD WHEN CHANGING A LIKE SET OF WHEELS.
  • Page 22 Aston Tire Changer ATC-5800 User’s Manual ® NOTE: FOR LOW PROFILE TIRES, GET THE UPPER BEAD INTO THE DROP CENTER OF THE WHEEL. ◇ Push the Bead Lifting Tool down toward the wheel to lift the tire bead up and over the tab of the demount head.
  • Page 23 Aston Tire Changer ATC-5800 User’s Manual ® Mount/ Demount Head. Hold the Bead Lifting Tool in this position. ◇ Depress the Table Top Pedal to rotate the wheel ◇ The Mount / Demount Head will guide the bead up and over the edge of the wheel.

  • Page 24: Mounting

    Aston Tire Changer ATC-5800 User’s Manual ® WHEELS WITH TIRE PRESSURE WARNING SENSORS ◇ After both tire beads are loosened, try to remove the tube. If you cannot remove the tube lubricate the beads and rim liberally DEMOUNTING TUBE TYPE TIRES 4.2.4 Demount Tube type tires...
  • Page 25 Aston Tire Changer ATC-5800 User’s Manual ® ◇ nspect tire for damage, paying close attention to the beads. Verify size match between tire and wheel. ◇ Lubricate both tire beads liberally with tire manufacturer’s approved lubricant. THE RIM AND BEAD MUST BE LIBERALLY LUBRICATED. FAILURE TO USE AN ADEQUATE LUBRICANT CAN LEAD TO THE BEAD BINDING ON THE RIM AND LEAD TO DAMAGE TO THE MOTOR AND OR VOID THE WARRANTY.
  • Page 26 Aston Tire Changer ATC-5800 User’s Manual ® NEVER MOUNT A DAMAGED TIRE. NEVER MOUNT A TIRE ON A RUSTY OR DAMAGED WHEEL. DAMAGED TIRES AND/OR WHEELS MAY EXPLODE. IF YOU DAMAGE THE TIRE BEAD DURING MOUNTING, STOP! REMOVE THE TIRE AND MARK IT AS DAMAGED.
  • Page 27 Aston Tire Changer ATC-5800 User’s Manual ® ◇ Swing the Assist Tower into position and lower the Roller Arms so that they press down on the tire to hold the upper bead in the drop center. The Upper Arm must be locked and positioned next to the Mount-demount Head.
  • Page 28 Aston Tire Changer ATC-5800 User’s Manual ® ◇ Depress the Table Top Pedal and rotate only a short distance at a time. ◇ Mount the top bead. INFLATION Review the following descriptions and diagrams carefully. Refer to them as necessary during wheel restraint, bead sealing, bead seating, and inflation to verify that you are proceeding properly and safely.
  • Page 29 Aston Tire Changer ATC-5800 User’s Manual ® pedal in this position, the air gauge will register the air pressure in the tire. Whenever your foot is removed from the pedal, it will return to this position ◇ Tire Inflation - With the Inflation Hose attached to the tire valve and the pedal depressed, line pressure can flow through the valve and into the tire for inflation.
  • Page 30 Aston Tire Changer ATC-5800 User’s Manual ® Stage of Inflation THIS MACHINE IS NOT INTENDED TO BE A RESTRAINING DEVICE FOR EXPLODING TIRES, TUBES, OR RIMS. KEEP HANDS AND BODY CLEAR AT ALL TIMES AND AS FAR BACK AS POSSIBLE DURING INFLATION. DO NOT LEAN OVER THE TIRE WHILE INFLATING.
  • Page 31 Aston Tire Changer ATC-5800 User’s Manual ® TO SEAL LOW PROFILE OR DIFFICULT BEADS, USE THE TURBO NEVER POINT NOZZLE TOWARDS YOURSELF OR OTHER PERSONS. INSPECT NOZZLE, TIRE AND WHEEL FOR DEBRIS. NOZZLE MUST BE POINTED TOWARD TIRE BEAD AREA. HOLD NOZZLE SECURELY WITH BOTH HANDS AT ALL TIMES.
  • Page 32 Aston Tire Changer ATC-5800 User’s Manual ® ◇ Repeat these steps if beads have not sealed. It will be necessary to wait a few seconds for the air storage tank to recover before attempting again. If tire and wheel are properly...
  • Page 33 Aston Tire Changer ATC-5800 User’s Manual ® CHECK TIRE PRESSURE FREQUENTLY. NEVER EXCEED 40 PSI WHILE SEATING BEADS. ONCE SEATED, NEVER EXCEED TIRE MANUFACTURER’S RECOMMENDED AIR PRESSURE. TIRES CAN EXPLODE, ESPECIALLY IF THEY ARE INFLATED BEYOND THEIR LIMITS. AT ALL PRESSURE LEVELS WHEN INFLATING THROUGH THE VALVE STEM, KEEP HANDS, ARMS, AND ENTIRE BODY AWAY FROM INFLATING TIRE.
  • Page 34 Aston Tire Changer ATC-5800 User’s Manual ® ◇ Depress the Inflation Pedal to inflate the tire. DO NOT STAND OVER TIRE DURING INFLATION. ◇ Do not inflate the tire above the manufacturer’s recommended pressure as stamped on the tire sidewall. The typical inflation pressure for automobile tires is between 24 and 45 PSI.

  • Page 35: Maintenance

    Aston Tire Changer ATC-5800 User’s Manual ® BEFORE MAKING ANY INSPECTION ADJUSTMENT, OR REPAIR, DISCONNECT THE POWER SOURCE AND OR AIR SUPPLY AND BLOCK OUT ALL MOVING PARTS TO PREVENT INJURY. KEEP THE MACHINE AND THE IMMEDIATE WORK AREA CLEAN. DO NOT USE COMPRESSED AIR TO REMOVE DIRT AND DEBRIS FROM THE MACHINE.
  • Page 36 Aston Tire Changer ATC-5800 User’s Manual ® is lower, you need to unscrew the oil F, and then as figure 15-a., control oil mist level, HG ISO and viscosity of VG32 ISO type oil mist is recommended. (like：ESSO Febis K32， MOBIL Acauline 1405， KLUBER32). when stepping the pedal 3 to 4 times, check whether there are oil drops into the oil cup F, if not, adjust screw D.
  • Page 37 Aston Tire Changer ATC-5800 User’s Manual ® Figure 15-b Figure 15-a Figure 15-e Figure 15-d Figure 15-c www.astontechusa.com...

  • Page 38: Storage And Scrap

    Aston Tire Changer ATC-5800 User’s Manual ® 5.2 Storage and scrap 5.2.1 Storage ◇ If you want a long-time storage of machine, please disconnect all the energy supply, and lubricate the skidway of the clamps on the turntable to prevent oxidation.
  • Page 39 Aston Tire Changer ATC-5800 User’s Manual ® the rim correctly Replace cylinder repair Rotary cylinder has trouble cylinder sealing ring Lock plate adjustment is not Adjust or replace the locking correct or faulty plate (Figure 18/d) Working head can touch...

  • Page 40: Parts List & Exploded Drawings

    Aston Tire Changer ATC-5800 User’s Manual ® Parts List and Exploded Drawings 580A100 Box Unit Weldment 580A200 Tower Unit Weldment 5803000 Swing Arm ASSY Turntable ASSY Body of 380 www.astontechusa.com...

  • Page 41: Warranty

    Aston Tire Changer ATC-5800 User’s Manual ® 1003510 Cylinder 1003000 Piston 5621012 Wheel Support Pad 8807000 Gear Box ASSY 6205100 Cylinder 6205200 Piston of Cylinder 8804000 Bead Breaker ASSY 8808002 Pedals 8521002 Classis Front Board 3012000 Oil and Water Separator...

Table of Contents