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Aston Global ATC-8823 Installation, Operation And Maintenance User’s Manual

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Aston Tire Changer ATC-8823 User's Manual
Installation, Operation and Maintenance User's Manual
Aston Tire Changer Model# ATC-8823
ASTON TECHNOLOGIES, INC.
www.astontechusa.com

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  • Page 1 Aston Tire Changer ATC-8823 User’s Manual Installation, Operation and Maintenance User’s Manual Aston Tire Changer Model# ATC-8823 ASTON TECHNOLOGIES, INC. www.astontechusa.com...
  • Page 2 Aston Tire Changer ATC-8823 User’s Manual Warning! FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH. PLEASE READ THIS ENTIRE MANUAL PRIOR TO INSTALLATION AND OPERATION. BY USING THIS PRODUCT, YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL.
  • Page 3 Aston Tire Changer ATC-8823 User’s Manual • Use machine correctly. Use machine in the proper manner. Never use adapters other than what is approved by the manufacturer. • Do not override or disable safety valves and/or devices. • Always insure that all safety procedures are followed before any attempt is made to work on or near the equipment.
  • Page 4 Aston Tire Changer ATC-8823 User’s Manual • Always be aware of what each person is doing and what they will do before attempting any two- person operation. • Always cover the electric motor and switch box before cleaning the tire changer. Be sure water or cleaner does not enter the motor or switch box.
  • Page 5 Aston Tire Changer ATC-8823 User’s Manual exceed the manufacturer’s recommended maximum inflation pressure. Failure to follow these instructions may cause the tire and rim to separate with tremendous force, resulting in serious personal injury or death. Semi-automatic swing arm tire changer Parameters: rim: 12"-24", Tire width：14"-26", tire diameter: 1160mm...

  • Page 6: Table Of Contents

    Aston Tire Changer ATC-8823 User’s Manual TABLE OF CONTENTS Overview ....................................8 1.1 Important note ................................. 8 1.2 Qualified users ................................ 8 1.3 Notes ..................................8 1.4 Danger warning signs .............................. 9 1.5 Noise standard ............................... 10 Equipment description ................................ 10 2.1 Product introduction ..............................
  • Page 7 Aston Tire Changer ATC-8823 User’s Manual Maintenance ..................................35 5.1 Maintenance ................................35 5.2 Storage and scrap ..............................38 Fault causes and Solutions ..............................38 Parts List and Exploded Drawings ............................40 Warranty ….……….………….…………..………………………………………………………………………………………………………………………………. www.astontechusa.com...

  • Page 8: Overview

    Aston Tire Changer ATC-8823 User’s Manual Overview 1.1 Important note 1.1.1 Thank you for your purchase and use of this product. Please read and follow the safety instructions. Keep them readily available for machine operators. 1.1.2 Service and maintain the unit only with authorized or approved replacement parts.

  • Page 9: Danger Warning Signs

    Aston Tire Changer ATC-8823 User’s Manual 1.3.9 Manufacturers are responsible for the damage caused by the use of other parts of the manufacturer or the damage of the safety device. 1.3.10 periodically check the oil mist, oil, if the oil level is low and need to unscrew the oil cup and then add.

  • Page 10: Noise Standard

    Aston Tire Changer ATC-8823 User’s Manual 1.5 Noise standard The noise of the tire changer shall be less than 70dB. for your health, and it is recommended that you place a noise meter in your operating area. Equipment description 2.1 Product introduction This model of semi-automatic tire changer is a convenient and quick disassemble and installation of wheel size of 10”...

  • Page 11: Transportation

    Aston Tire Changer ATC-8823 User’s Manual 2.3 Transportation Handling of the machine must be performed only with an appropriate lifting device such as a forklift or pallet jack. Only personnel who are experienced and qualified on material handling procedures should handle any transportation or moving of machine.
  • Page 12 Aston Tire Changer ATC-8823 User’s Manual Y: Turntable N: Horizontal Pendulum arm K: Locking Handle Q: Oil Drier V1: Wheel Clamp Pedal C: Turbo Blast Hose Assembly E: Hand Wheel M: Vertical Reverse Spring www.astontechusa.com...
  • Page 13 Aston Tire Changer ATC-8823 User’s Manual www.astontechusa.com...

  • Page 14: Installation And Commissioning Instructions

    Aston Tire Changer ATC-8823 User’s Manual Installation and commissioning instructions 3.1 Installation Preparation 3.1.1 installation location The area should provide the operator with enough space to use the equipment in a safe manner. ⚫ The area selected should be well lit, easy to clean and should be away from oil, grease, brake lathe ⚫...

  • Page 15: Precautions During Installation

    Aston Tire Changer ATC-8823 User’s Manual ◇ Installation equipment and tools 3.1.3 inspection products ◇ The shipment should be thoroughly inspected as soon as it is received. The signed Bill of Lading is acknowledgement by the shipping carrier as receipt of this product as listed in your invoice as being in a good condition of shipment.

  • Page 16: Check The Project Table After Installation

    Aston Tire Changer ATC-8823 User’s Manual ◆ The first step: unscrew wooden pallet fixing screws, tire changer placed at the installation site. (installation site must conform to the requirements. ◆ The second step: unscrewing the bolts from the box, the column is installed in the machine box on the specified position, tighten the bolts.

  • Page 17: Commissioning And Debugging

    Aston Tire Changer ATC-8823 User’s Manual Whether the power supply voltage is consistent with the requirements of the equipment Whether the components are installed correctly Whether the bolts, screws, nuts are tightened Note: Please fill in the inspection item list after the installation is finished.

  • Page 18: Operation

    Aston Tire Changer ATC-8823 User’s Manual ⚫ Raise the Vertical Shaft / Mount-demount head assembly to the highest position and lock it in place by pushing the Locking Handle up. ⚫ Check the Socket Head Cap Screw on the Cap, tighten if necessary.
  • Page 19 Aston Tire Changer ATC-8823 User’s Manual necessary to loosen the bead in multiple locations around the tire. Use extra care in positioning the bead breaker blade on larger wheels/tires, and on alloy wheels. ◇ Turn wheel around and repeat procedure on the other side of the wheel. This should be the long side of the drop center.
  • Page 20 Aston Tire Changer ATC-8823 User’s Manual ◇ Use the Wheel Clamp Foot Pedal to move the Clamps inward (pedal down) or outward (pedal up). 4.2.3 Tire mounting ◇ Apply tire manufacturer’s approved rubber lubricant liberally to entire circumference of both upper and lower beads after loosening bead and placing on table top.
  • Page 21 Aston Tire Changer ATC-8823 User’s Manual contact with the rim edge. NOTE: THIS CLEARANCE WILL BE MAINTAINED AS LONG AS THE VERTICAL SHAFT REMAINS LOCKED. THE OPERATOR MAY SWING THE ARM OUT OF THE WAY AND BACK INTO PLACE AGAIN WITHOUT NEEDING TO REPOSITION THE HEAD WHEN CHANGING A LIKE SET OF WHEELS.
  • Page 22 Aston Tire Changer ATC-8823 User’s Manual THE BEAD LIFTING TOOL AND DEMOUNT HEAD MAY ENCOUNTER RESISTANCE OR COME UNDER LOAD AT TIMES DURING THE MOUNT AND DEMOUNT PROCEDURES. KEEP ONE HAND FIRMLY ON THE TOOL TO AVOID POSSIBLE TOOL KICK BACK. USE THE REVERSING FEATURE (LIFT TABLE TOP PEDAL UPWARDS) TO BACK OUT OF JAM UPS.
  • Page 23 Aston Tire Changer ATC-8823 User’s Manual ◇ Depress the Table Top Pedal to rotate the wheel ◇ The Mount / Demount Head will guide the bead up and over the edge of the wheel. Continue rotation until the lower bead is demount.

  • Page 24: Mounting

    Aston Tire Changer ATC-8823 User’s Manual WHEELS WITH TIRE PRESSURE WARNING SENSORS ◇ After both tire beads are loosened, try to remove the tube. If you cannot remove the tube lubricate the beads and rim liberally DEMOUNTING TUBE TYPE TIRES 4.2.4 Demount Tube type tires...
  • Page 25 Aston Tire Changer ATC-8823 User’s Manual ◇ Lubricate both tire beads liberally with tire manufacturer’s approved lubricant. THE RIM AND BEAD MUST BE LIBERALLY LUBRICATED. FAILURE TO USE AN ADEQUATE LUBRICANT CAN LEAD TO THE BEAD BINDING ON THE RIM AND LEAD TO DAMAGE TO THE MOTOR AND OR VOID THE WARRANTY.
  • Page 26 Aston Tire Changer ATC-8823 User’s Manual IF YOU DAMAGE THE TIRE BEAD DURING MOUNTING, STOP! REMOVE THE TIRE AND MARK IT AS DAMAGED. DO NOT MOUNT A DAMAGED TIRE. ◇ Place tire over wheel and move Vertical Arm and Mount/ Demount Head into position as described earlier.
  • Page 27 Aston Tire Changer ATC-8823 User’s Manual DO NOT FORCE THE TIRE ONTO THE RIM. BEAD DAMAGE COULD RESULT MAKING THE TIRE UNSAFE AND/OR CREATING THE RISK OF INJURY. MOUNTING TUBE TYPE TIRES ◇ Lubricate the beads and rim liberally. ◇ Position the Mount/Demount Head as described earlier. Mount the bottom bead first.
  • Page 28 Aston Tire Changer ATC-8823 User’s Manual THE CLIP-ON AIR CHUCK ON THE END OF THE INFLATION HOSE AND ALL INFLATION RELATED COMPONENTS SHOULD BE CHECKED WEEKLY FOR PROPER OPERATION. DO NOT USE THIS MACHINE FOR TIRE INFLATION IF ANY PARTS ARE DAMAGED OR APPEAR NOT IN PROPER WORKING ORDER.
  • Page 29 Aston Tire Changer ATC-8823 User’s Manual CHECK THE FUNCTION OF THE PRESSURE LIMITER REGULARLY. MAINTAIN IT ACCORDING TO THE INSTRUCTIONS PROVIDED IN THIS MANUAL FOR SAFE AND PROPER OPERATION. DO NOT TAMPER WITH OR ATTEMPT TO ADJUST THE PRESSURE LIMITER. TIRES REQUIRING INFLATION BEYOND 60 PSI SHOULD ONLY BE INFLATED IN A SAFETY CAGE.
  • Page 30 Aston Tire Changer ATC-8823 User’s Manual THIS OBJECT IS A RESTRAINT DEVICE ONLY. IT WILL NOT PROTECT OPERATORS IN THE EVENT OF CATASTROPHIC TIRE/WHEEL RUPTURE OR FAILURE. ALWAYS USE EXTREME CAUTION DURING THE INFLATION PROCEDURE. AS AN ADDED SAFETY PRECAUTION, SAFETY CAGES THAT CONFORM TO OSHA STANDARD 1910.177 ARE RECOMMENDED.
  • Page 31 Aston Tire Changer ATC-8823 User’s Manual TO SEAL LOW PROFILE OR DIFFICULT BEADS, USE THE TURBO NEVER POINT NOZZLE TOWARDS YOURSELF OR OTHER PERSONS. INSPECT NOZZLE, TIRE AND WHEEL FOR DEBRIS. NOZZLE MUST BE POINTED TOWARD TIRE BEAD AREA. HOLD NOZZLE SECURELY WITH BOTH HANDS AT ALL TIMES.
  • Page 32 Aston Tire Changer ATC-8823 User’s Manual ◇ Depress inflation pedal and open the Turbo-Blast Valve for less than one full second. The blast of air from the Turbo Blat Nozzle will expand tire and seal the beads. ◇ Repeat these steps if beads have not sealed. It will be necessary to wait a few seconds for the air storage tank to recover before attempting again.
  • Page 33 Aston Tire Changer ATC-8823 User’s Manual NEVER ATTEMPT TO MOUNT AND INFLATE MISMATCHED TIRES AND WHEELS. MISMATCHED TIRE AND WHEEL COMBINATIONS CAN EXPLODE, CAUSING PERSONAL INJURY OR DEATH TO OPERATOR AND BYSTANDERS. FOR SAFETY, DO NOT ATTEMPT TO MOUNT AND INFLATE MISMATCHED TIRES AND WHEELS.
  • Page 34 Aston Tire Changer ATC-8823 User’s Manual ◇ Do not inflate the tire above the manufacturer’s recommended pressure as stamped on the tire sidewall. The typical inflation pressure for automobile tires is between 24 and 45 PSI. Light truck inflation pressure typically covers a wider range. Release air pressure CHECK TIRE PRESSURE FREQUENTLY.

  • Page 35: Maintenance

    Aston Tire Changer ATC-8823 User’s Manual WEAR PROTECTIVE CLOTHING AND USE EYE PROTECTION WHEN MAKING ANY ADJUSTMENTS OR REPAIRS TO THE MACHINE. Maintenance 5.1.1 Maintenance ◇ Prohibit unauthorized personnel for maintenance operation. To extend the service life of the tire changer, maintenance should be performed according to the requirements of the manual.
  • Page 36 Aston Tire Changer ATC-8823 User’s Manual the motor by the following steps: (before any operation, to cut off the power) first, Unscrew the 4 screws on the side of the box, remove the left side protective plate of the tire changer, second, use special adjustment screw X (Figure 15-c) that is in the motor support base to adjust the triangle belt.
  • Page 37 Aston Tire Changer ATC-8823 User’s Manual Figure 15-b Figure 15-a Figure 15-e Figure 15-d Figure 15-c www.astontechusa.com...

  • Page 38: Storage And Scrap

    Aston Tire Changer ATC-8823 User’s Manual 5.2 Storage and scrap 5.2.1 Storage ◇ If you want a long-time storage of machine, please disconnect all the energy supply, and lubricate the skidway of the clamps on the turntable to prevent oxidation.
  • Page 39 Aston Tire Changer ATC-8823 User’s Manual the rim correctly Replace cylinder repair Rotary cylinder has trouble cylinder sealing ring Lock plate adjustment is not Adjust or replace the locking Working head can touch correct or faulty plate (Figure 18/d) the rim...

  • Page 40: Parts List And Exploded Drawings

    Aston Tire Changer ATC-8823 User’s Manual Parts List and Exploded Drawings www.astontechusa.com...
  • Page 41 Aston Tire Changer ATC-8823 User’s Manual 88013000 Box Weld 620+310A Tower Weld 6206000 Turntable ASSY 6207000 Gear Box ASSY 8808000 Pedals ASSY 8805100 Φ200 Aluminum Cylinder Unit 8805200 Φ200 Aluminum Cylinder piston 5804000 Universal Blade Weld 620B420 Bead Breaker Weld...

  • Page 42: Warranty

    Aston Tire Changer ATC-8823 User’s Manual LIMITED WARRANTY Aston® Wheel Service Equipment is warranted for the period of one year on all operating components to be free of defects in material and workmanship. Aston® shall repair or replace at their option for the warranty period those parts returned to the factory freight prepaid which prove upon inspection to be defective.

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