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Summary of Contents for Aston Global ATC-T5
- Page 1 Aston Technologies Inc. www.astontechusa.com Tire Changer ATC-T5 Installation Operation and Maintenance User’s Manual Fully automatic Leverless Center Post Patented Tire Changer ATC-T5 National Invention Patent Number: ZL 2016 1 0802417.9 Aston Technologies Inc.
- Page 2 Aston Technologies Inc. www.astontechusa.com Specification：Rim10”-30”，Width 3”~17”，Max Wheel Diameter: 47” ●Please confirm the integrity of the product before installing and debugging, to ensure that the product has not been changed. ●The manual is an important part of product. Please put it in the place where you can find it at any time.
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Page 3: Table Of Contents
Aston Technologies Inc. www.astontechusa.com Content OverView ....................................3 1.1 Important Note ..............................4 1.2 Qualified Users ..............................4 1.3 Notes ..................................4 1.4 Danger Warning Signs ............................6 1.5 Noise Standard ..............................6 1.6 Training ................................6 Quipment Introduction ................................6 2.1 Product Introduction ............................ - Page 4 Aston Technologies Inc. www.astontechusa.com Assistant data ..................................22 7.1 Electrical circuit diagram......................22 Pneumatic diagram ........................22 ..........................23 8.0 Explosion Diagram.
- Page 5 Aston Technologies Inc. www.astontechusa.com Model： Serial number： TO which this declaration relates in conformity with the following Standards and other normative documents Q/YLL001-2003...
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Page 6: Overview
Aston Technologies Inc. www.astontechusa.com Overview 1.1 Important Note ◇ Thank you for your purchase and usage of this product. Please read the instructions carefully before installing and operating, in order not to cause unnecessary damage. It is forbidden for the non-professional workers to install or operate this machine. The manufacturer will not be responsible for any accidents or damages because false installment or wrong operation. - Page 7 Aston Technologies Inc. www.astontechusa.com personal injury. 1.3.8 During tires demount/mount operation, the Clamp Wheel should always rotate clockwise; Counterclockwise rotation indicates that machine fault or operator error. It is operation error please do it in right way. If there is machine fault, please stop the electric power and send the machine to repair.
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Page 8: Danger Warning Signs
Aston Technologies Inc. www.astontechusa.com 1.4 Danger warning signs Picture 1 1.5 Noise Standard The noise of the tire changer should be less than 70dB. It is recommended to place a noise measure machine in operating area. The machine can be fixed in the ground by screws to reduce noise. -
Page 9: Training
Aston Technologies Inc. www.astontechusa.com 1.6 Training Only professional workers with good training can operate this machine. The manufacturer can provide training if the users need it. Equipment Description 2.1 Product Introduction LN-T5, automatic Tire Changer, integrates its demount head(hook) and tire-pressing roller moving together，high working rate and tough strength, It can demount and mount tires with wheel size of 10”... -
Page 10: Transportation
Aston Technologies Inc. www.astontechusa.com 2.3 Transportation The machine must be packed in the original factory and placed in the position specified ◇ in the packing box. It must be carried out by a forklift truck or other tool with the corresponding lifting capacity to move the packing machine. - Page 11 Aston Technologies Inc. www.astontechusa.com Picture 3...
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Page 12: Installation And Commissioning Instructions
Aston Technologies Inc. www.astontechusa.com Installation and Commissioning Instructions 3.1 Preparation for installation 3.1.1nstallation Location ◇ The installation location of the machine must be in line with the standard of the installation work. ◇ The tire changer needs to be installed in place with the main power supply and compressed air system. -
Page 13: Precautions During Installation
Aston Technologies Inc. www.astontechusa.com ◇ After receiving the product, please inspect the machine package, transportation, and wet damage phenomenon. If there is shipping damage or soaked by rain, please do not open the package, but contact the seller. Such damage has been found in package but still unpacked, missing pieces or some parts cannot be used and accidental injury etc., the manufacturer will not bear any responsibility. -
Page 14: Commissioning And Debugging
Aston Technologies Inc. www.astontechusa.com Step Two：as shown in Picture 6-A, take down the two circlips and keep them for later installation. Picture 6-A 3.4 Inspect the project table after installation Inspection item Remarks Whether the working voltage is consistent with the requirements of the equipment Whether the components are installed correctly... - Page 15 Aston Technologies Inc. www.astontechusa.com ◇ After the machine installation and before the connection with the power supply, please do make sure the user's power supply and air supply meet the requirements of the machine. ◇ The machine is connected to the circuit. The circuit must be standard equipped with a fuse, ground wire and the automatic circuit breaker of 25A according the operation rule(Note: Only the professional personnel can do the circuit work).
- Page 16 Aston Technologies Inc. www.astontechusa.com Step 3: Check whether the Inflation gun whether supply air normally. Check whether the Helper Arm (F) work normally as 7-A and 7-B. The pressure in the Oil Drier should be 6-8 （bar). Step 4: Understand the hydraulic equipment movement to make the Hook forward and backward as Picture7-E 7-F, Hook Wheel(Z) as Picture7-C 7-D and Hook Disk(K) as Picture 7-G 7-H.
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Page 17: Operation Declaration
Aston Technologies Inc. www.astontechusa.com Picture 8-C Picture 8-B Picture 8 Picture 8-A Operation Declaration 4.1 Operating notes ◇ Ensure the connection to air supply, ensure there is no air leakage, and ensure the operation space can meet the requirements before operation. ◇... - Page 18 Aston Technologies Inc. www.astontechusa.com 4.2.2 Demount tires ◇ After bead breaking, the rim edge should be coated with special lubricant. Fix tires in Center Spindle(Y) and lock it with Clamp Wheel (Note：Make sure tires has locked tightly by Clamp Wheel). Shown as Picture 8-F, 8-G. Picture 8-G Picture 8-F 4.2.4 Tire disassemble...
- Page 19 Aston Technologies Inc. www.astontechusa.com 3mm-5mm. Turn up the twist(Z) with right hand and hold the lower bead of tire with left hand. The position of Hook Head is as Picture12-E. Step motor pedal(V1), totally separate tires and wheels. (Notice: Hook Head should be strictly fixed as the position shown in Picture12-E.
- Page 20 Aston Technologies Inc. www.astontechusa.com Picture 12-D Picture 12-E Picture 12-F Picture 12-G 4.3.1 Mont Tires ◆ After turning Straight Head downside, coat the lubricant up and down of rims as shown in Picture 13-A and coat the lubricant to tires as shown in Picture 13-B. ◆...
- Page 21 Aston Technologies Inc. www.astontechusa.com Notice: Pay attention to the distance of the Head. The distance to up rims of Hook Head should be made according to the actual size of different tires. For tires with higher flat ratio, the Hook Head should be a little higher. If it presses too deeply, the bottom bead of tires cannot drop into the wheel.
- Page 22 Aston Technologies Inc. www.astontechusa.com 4.2.1 Inflation Note: Inflation operation must be very carefully, strictly following the instructions for inflation. If tires suddenly burst, the design and structure of tire changer is not able to protect the operator's personal safety (or anything in the vicinity of the machine. In the process of charging, as far as possible, make hands and the body be far away from tires).
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Page 23: Maintenance, Storage And Scrap
Aston Technologies Inc. www.astontechusa.com Maintenance, storage, and scrap 5.1 Maintenance 5.1.1 Maintenance ◇ Prohibit unauthorized personnel for maintenance operation. To extend the service life of the tire changer, maintenance should be performed according to the requirements of the manual. If the machine is not maintained regularly, the operation and reliability cannot be guaranteed, and even cause danger to the operator or the people in the vicinity of the machine. -
Page 24: Storage And Scrap
Aston Technologies Inc. www.astontechusa.com Picture 15-B Picture 15-A Picture 15-C 5.2 Storage and scrap 5.2.1 Storage ◇ If long time storage of machine is needed, please disconnect all the energy supply, and lubricate the skidway of the clamps on the Fixer to prevent oxidation. crap 5.2.2 S ◇... -
Page 25: Fault Causes And Solutions
Aston Technologies Inc. www.astontechusa.com Common Fault causes and Solutions Note: if you cannot solve the problem, please contact the manufacturer to provide help. We will be the first time to help you to solve the problem. Provide the relevant fault information and fault pictures, thus the manufacturer can get rid of the trouble at the fastest speed. - Page 26 Aston Technologies Inc. www.astontechusa.com Assistant data 7.1 Electrical circuit diagram...
- Page 27 Aston Technologies Inc. www.astontechusa.com 8.0 Explosive View...
- Page 28 Aston Technologies Inc. www.astontechusa.com Item： No.： Name： Left Helper Arm Column Frame of Column（Right） Hydraulic cylinder for Hook Control Hydraulic cylinder for Column moving Hook and Controller Double Wheel Disk for up and down Crossing Switch Fixing Plate for Column Electricity Control Box Pedals Oil Drier...
- Page 29 Aston Technologies Inc. www.astontechusa.com LIMITED WARRANTY Aston® Wheel Service Equipment is warranted for the period of one year on all operating components to be free of defects in material and workmanship. Aston® shall repair or replace at their option for the warranty period those parts returned to the factory freight prepaid which prove upon inspection to be defective.
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