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Related Manuals for BUTZBACH SECTIOLITE ST40
Summary of Contents for BUTZBACH SECTIOLITE ST40
- Page 1 Operating manual ® Sectional doors SECTIOLITE...
- Page 2 All rights reserved. This manual may not be reproduced or disseminated in any manner without the prior consent of Butzbach GmbH Industrietore. Butzbach GmbH Industrietore reserves the right to make changes to illustrations and information in this operating manual in order to incorporate technical advances. This operating manual was created with great care and is revised regularly.
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Page 3: Table Of Contents
................... 12 5.2.3 Functioning with doors for people ....................13 Mechanical design ..........................14 ® 5.3.1 SECTIOLITE ST40 and ST40T ....................14 ® 5.3.2 SECTIOLITE ST40S ........................15 Door panel construction ........................16 Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... - Page 4 7.5.1 Sectional doors with door locks of resistance class WK3 ............26 7.5.2 Hand chain (GfA drive system) ..................... 27 Care and Cleaning ............................ 29 Care and cleaning of the door system ....................29 Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021...
- Page 5 Malfunctions and remedies (sliding door) ..................34 Dismantling and Disposal ........................35 11.1 Dismantling the system ........................35 11.2 Disposal of the system ........................35 11.3 Customer service address ........................ 35 11.4 Door details............................35 Index ................................. 36 Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021...
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Page 6: Preface
Please see the System Data. This is a separate document, specific to the door! 1.1.4 Save the manual Save the manual in a safe place in the immediate vicinity of the door system that is always accessible. Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... -
Page 7: Symbol Explanations
/ situations. providing information about explanatory documents, e.g. guidelines, standards, etc. The following presentation is used for labelling instructions: ✔ Requirement for the next described instruction First instruction step Second instruction step etc. Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... -
Page 8: Safety
Use in areas where children or unauthorised parties have access to operation of the system Use with accessories and replacement parts, with are not controlled and approved by Butzbach GmbH Industrietore Use without or with non-functioning safety devices ... -
Page 9: Basic Safety Measures
There is no electrical isolation at the output, i.e. there is line voltage present to PE or ground! Mortal danger of electric shock! Securely disconnect from the mains during all installation work! Work on the electrical system should only be carried out by a qualified electrician. Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... - Page 10 In principal, avoid stopping in the door area. Before operating the door system, ensure that no people or objects are in the door area. Hanging on and going for a ride during door movement is strictly forbidden! Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021...
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Page 11: Safety Measures For Commissioning And Maintenance Work
The system operator must ensure that the system is only operated in a technically flawless condition. If there is possible damage, he must immediately have it inspected and repaired by Butzbach GmbH Industrietore. ... -
Page 12: Requirements For Operating Personnel
Warning! Risk of injury from non-functioning safety devices! Non-functioning safety devices may lead to death or extremely severe injuries. Regularly check the safety components in accordance with the information in 9.2.1 Inspection of safety components. Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... -
Page 13: Other Dangers
Watch out for potentially existing crush points! Especially protect your hands! Warning! Risk of injury due to reaching into the guide rails! Risk of injury from moving parts! Never reach into the guide rails! Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... -
Page 14: Other Risks During Service And Maintenance Work
In principal, avoid stopping in the door area. Before operating the door system, ensure that no people or objects are in the door area. Hanging on and going for a ride during door movement is strictly forbidden! Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... -
Page 15: Risks During Emergency Operation
Remove electrical cylinders prior to emergency operation, otherwise there is the risk of property damage! Note! Emergency operation for doors with door locks of resistance class WK3! Remove the hand chain when not using the emergency operation function or secure with your own lock. Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... -
Page 16: Shipping And Storage
The buyer / operator / customer must ensure proper storage in these cases. Proper storage is understood to be the following: Protection from direct sunlight! Protection from moisture and dampness! Packages may not be stacked! The notices attached to the packaging regarding storage must be followed. Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... -
Page 17: Design And Function
Rails guided along the roof (the door follows the roof geometry) - left drawing Standard version (the door goes up with a 90° deflection) - middle drawing Vertical rails (the door goes up without any deflection) - right drawing Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... -
Page 18: Functioning With Doors For People
Optionally, the door for people can be equipped with a panic bar. The door for people can be optionally equipped with a bolt contact to connect a monitoring device. Note! The door for people is not suitable to be used as the only door on escape and exit routes. Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... -
Page 19: Mechanical Design
02 Track 09 Fibreglass door panel 03 Hand crank 10 Vision element 04 Drive system 11 Deviation (90°) 05 Console 12 Rails guided along the roof 06 Guide rail 13 Vertical rails 07 Electrical cabinet Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... -
Page 20: Sectiolite St40S
12 Rails guided along the roof 06 Guide rail 13 Vertical rails 07 Electrical cabinet Note! A low lintel version is not possible with WK3! ® The SECTIOLITE ST40S cannot be combined with a door for people! Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... -
Page 21: Door Panel Construction
Direct drive system means that the drive system is on the drive shaft. A requirement for this is that there is sufficient space available next to the guide rail on the drive side, in order to be able to place the motor on the drive shaft. Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... -
Page 22: Emergency Operation
Triggered when force is applied to the rubber profile Function When an obstacle is run into, the rubber profile disforms, which interrupts the light beam of the sensitive edge. Result The door movement is stopped and the door reverses direction. Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... -
Page 23: Protection Against Falling (Anti-Fall Device)
An error message is triggered. Function Monitoring device Result The door is out of service: the drive system stops, and an error message is triggered. Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... -
Page 24: Control And Display Elements
Control unit type E800WU contactor control unit (with plug or main switch) Control unit type E800 F2/F4 frequency converter control Control unit type TST FU3F Note! You can find additional information in the separate manual for the control unit. Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... - Page 25 One control button each for the functions: Open ↑, Stop 0, Close ↓ Main switch To disconnect the system from the mains. It can be secured against being turned on again with an adapter and hanging lock. Placement On the control cabinet Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021...
- Page 26 One control button each for the functions: Open ↑, Stop 0, Close ↓ EMERGENCY STOP To shut the system off in emergency situations. Button Important! The system is not disconnected from the mains, use the main switch for this. Key switch To open the control cabinet. Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021...
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Page 27: Display Elements
Display elements make the user aware of certain settings and situations regarding elements or the entire door system. The control elements are located, for example, on the control cabinet and are described in the control unit function description. Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... -
Page 28: Operation
If multiple people are working on the system, each one must ensure that the main power switch is secured against being turned on without authorisation. Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... -
Page 29: Check Of Phase Direction
(optional), then the following function test must be performed: Interrupt the light beam while it is closing. The closing movement is stopped and the door immediately opens again. Now the door system is ready for operation. Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... -
Page 30: System Operation
Secure the main switch with a hanging lock during maintenance work. Note! Function of the main switch! The main switch fulfils the function of an isolation device and simultaneously serves as an EMERGENCY SHUTOFF device. Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... -
Page 31: Switching The System Off For Control Units With A Cee Plug
2 Safety and 3 Other dangers must absolutely be followed. 7.5.1 Sectional doors with door locks of resistance class WK3 Caution! Remove electrical cylinders prior to emergency operation, otherwise there is the risk of property damage! Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... -
Page 32: Hand Chain (Gfa Drive System)
(location: at the drive system next to the hand chain). The hand chain must lock into place as heard with a click! Determine the direction to pull for door OPEN / door CLOSE from the sticker on the guide rail. Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... - Page 33 Diagram 10 GfA hand chain, red / green wire ropes Note! Never open the hand chain / drive system with a cordless screwdriver! Risk of property damage! Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021...
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Page 34: Care And Cleaning
Separate the ground seal by hand if necessary prior to operation. If needed, use salt to separate it. Door for people (optional): Separate the rubber seal by hand or with a suitable tool if necessary prior to operation in the case of frost. Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... -
Page 35: Maintenance And Inspection
3 Other dangers must absolutely be followed! Note! Maintenance work! The maintenance work on the system should fundamentally only be performed by authorised service personnel of Butzbach GmbH Industrietore. The authorised service personnel have a service and maintenance manual. -
Page 36: Maintenance And Inspection Work
The operational readiness of the system should be checked outside of the prescribed maintenance cycles at shorter intervals if it is determined that: the door system is extraordinarily dirty or was not sufficiently maintained, Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... -
Page 37: Testing By A Qualified Individual
For the following listed components, to the extent that nothing is otherwise noted in the table below, a useful life of 100,000 cycles applies, which corresponds to ten years in a normal industrial environment (C3 - EN ISO 12944) and normal climate (23°C, 50H). Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... - Page 38 F = Check for aging 6 = Replace after the indicated amount of time H = Check that it is tight 7 = Maintenance in the case of wear, damage 11 = Notify customer service Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021...
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Page 39: Malfunctions And Repairs
In these cases, contact the manufacturer, see the customer service address. Have the commissioning performed by authorised qualified personnel Note! If an owner attempts their own repairs without professional knowledge, this can increase damage and void warranties! Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... -
Page 40: Dismantling And Disposal
Service Address. 11.2 Disposal of the system For information regarding disposal of the system, please contact the manufacturer, see Manufacturer's Customer Service Address. 11.3 Customer service address Butzbach GmbH Industrietore Weiherstraße 16 D-89293 Kellmünz Service Centre (domestic): Tel.: 08337 / 901 111... -
Page 41: Index
Drive system positions ..........16 Movement mechanism ..........12 Electrical connection ........... 23 Optoelectronic sensitive edge ........17 Emergency operation ........10, 17, 26 Other dangers ............... 8 Emergency situations ..........17 Photo eye ..............18 Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021... - Page 42 TST FU3F Control unit ..........21 Safety ................3 Safety components ............. 31 Safety devices ............7, 17 Safety notices ............... 3 Vertical rails ..............17 Save the manual ............1 Vision elements ..............16 Shipping ..............11 Butzbach GmbH Industrietore Originalbedienungsanleitung SECTIOLITE_V1 24/02/2021...