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Table of Contents
Related Manuals for BUTZBACH NOVOSPRINT Duo
Summary of Contents for BUTZBACH NOVOSPRINT Duo
- Page 1 Operating manual ® High-Speed Doors NOVOSPRINT...
- Page 2 All rights reserved. This manual may not be reproduced or disseminated in any manner without the prior consent of Butzbach GmbH Industrietore. Butzbach GmbH Industrietore reserves the right to make changes to illustrations and information in this operating manual in order to incorporate technical advances. This operating manual was created with great care and is revised regularly.
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Page 3: Table Of Contents
Mechanical design ..........................14 ® 5.3.1 NOVOSPRINT Duo ........................14 ® 5.3.2 NOVOSPRINT Mono ........................15 ® 5.3.3 NOVOSPRINT Syncro ........................ 16 ® 5.3.4 NOVOSPRINT SyncroXL......................18 Door leaf construction ........................19 5.4.1 Door skin ............................19 Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... - Page 4 Operation ..............................27 Electrical connection ......................... 27 7.1.1 Requirement ..........................27 7.1.2 Connection ............................ 27 7.1.3 Commissioning ..........................27 7.1.4 Inspection of safety devices ......................28 System operation ..........................28 Switching the system off ........................29 Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021...
- Page 5 Malfunctions and remedies ....................... 38 Dismantling and Disposal ........................39 11.1 Dismantling the system ........................39 11.2 Disposal of the system ........................39 11.3 Customer service address ........................ 39 11.4 Door details............................39 Index ................................. 40 Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021...
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Page 6: Preface
This is a separate document, specific to the door! 1.1.4 Save the manual Save the manual in a safe place in the immediate vicinity of the door system that is accessible at all times. Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 7: Symbol Explanations
/ situations. providing information about explanatory documents, e.g. guidelines, standards, etc. The following presentation is used for labelling instructions: ✔ Requirement for the next described instruction First instruction step Second instruction step etc. Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 8: Safety
Use in areas where children or unauthorised parties have access to operation of the system Use with accessories and replacement parts, which are not controlled and approved by Butzbach GmbH Industrietore Use without or with non-functioning safety devices ... -
Page 9: Safety Notices On The System
Connections that are not made correctly or not professionally may lead to death and extremely severe injuries! In addition, they may lead to the system no longer being able to be operated safely. Work on the electrical system should only be carried out by a qualified electrician. Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... - Page 10 CEE plug is guarded against being plugged in. If multiple people are working on the system, each one must ensure that the main power switch is secured against being turned on without authorisation. Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021...
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Page 11: Safety Measures For Commissioning And Maintenance Work
The system may only be operated by authorised personnel who are familiar with its operation. The operator must ensure that people entrusted with operation of the system have read and understood the operating manual. Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 12: Requirements For Operating Personnel
The system operator must ensure that the system is only operated in a technically flawless condition. If there is possible damage, he must immediately have it inspected and repaired by Butzbach GmbH Industrietore. ... -
Page 13: Safety Devices
Warning! Risk of injury from non-functioning safety devices! Non-functioning safety devices may lead to death or extremely severe injuries. Regularly check the safety components in accordance with the information in 9.2.1 Inspection of safety components. Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 14: Other Dangers
Important! This especially applies during door operation and for doors with a low building design. Always stay a sufficient distance back from the door! Never reach into gaps and openings, e.g. at the cross beams! Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 15: Other Risks During Service And Maintenance Work
In principal, avoid stopping in the door area. Before operating the door system, ensure that no people or objects are located in the door area. Hanging on and going for a ride during door movement is strictly forbidden! Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 16: Other Risks During Emergency Operation
Ensure that no people or objects are in the vicinity of the door. Monitor the non-visible areas with additional personnel. Move the emergency operation lever slowly in a controlled manner. Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 17: Shipping And Storage
Protection from direct sunlight! Protection from moisture and dampness! Packages may not be stacked! The notices attached to the packaging regarding storage must be followed. Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 18: Design And Function
The door can be opened with control buttons and, as the standard option, closes again after the closing delay time has passed. As an option, the signal to open can also be sent from a detector. Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1... -
Page 19: Mechanical Design
07 Lower mounting bracket 16 Door skin with vision element 08 Functional gap 17 Wire channel (Duo) 09 Upper covering 18 Emergency operation (Duo) * Only for doors in exit paths and escape routes Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 20: Novosprint Mono
06 Rigid stay bar 14 EMERGENCY OPEN button* 07 Lower mounting bracket 15 Spring breakage monitoring* 08 Functional gap 16 Skin with vision element * Only for doors in exit paths and escape routes Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 21: Novosprint Syncro
06 Stay bar 14 EMERGENCY OPEN button* 07 Lower mounting bracket 15 Spring breakage monitoring* 08 Functional gap 16 Door skin with vision element * Only for doors in exit paths and escape routes Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... - Page 22 04 Emergency operation 10 Jamb covering 05 Control cabinet; control button; main switch 11 Upper covering 06 Stay bar 12 Door skin with vision element * Only for doors in exit paths and escape routes Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021...
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Page 23: Novosprint Syncroxl
06 Stay bar 14 EMERGENCY OPEN button* 07 Lower mounting bracket 15 Spring breakage monitoring* 08 Functional gap 16 Door skin with vision element * Only for doors in exit paths and escape routes Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 24: Door Leaf Construction
The self-supporting frame construction is attached to the finished floor with brackets in the side jambs and to ® the lintel with brackets in the cross beams. In the case of the NOVOSPRINT SyncroXL, it is additionally attached with a console for support in the centre. Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 25: Door Control Unit
Note! The components of the drive mechanism (electric motor, drive unit) are shown in the replacement parts list. Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 26: Safety Devices
The torsion springs in the spring tubes are monitored for breakage of springs and jamming: if the spring force during the door opening operation is not sufficient to cleanly roll up the skin with sufficient tension, then the Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1... - Page 27 If the control unit is turned on, the door performs a test independently after 24 hours from the last door movement, at the latest: the door is opened once and closed again to check the systems. Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1...
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Page 28: Control And Display Elements
BDC E800 control unit). Main switch To disconnect the system from the mains. It can be secured against being turned on again with a hanging lock. Placement On the control cabinet Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... - Page 29 To disconnect the system from the mains. It can be secured against being turned on again with a hanging lock. 6.1.3.3 TST FU3F Control unit (frequency converter control 4kW) Diagram 8 Front side of control unit TST FU3F (frequency converter control 4kW) Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021...
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Page 30: External Signal Transmitter
Operation Press the button Function Command to open the door system Result Door opens Note! Stop the opening command: Press the button again. (The button clicks back out again when it is pressed twice). Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 31: Movement Detector Self-Monitoring (Optional)
Display elements make the user aware of certain settings and situations regarding elements or the entire door system. The control elements are located, for example, on the control cabinet and are described in the control unit function description. Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 32: Operation
Other types of operation and the length of the closing delay time can be selected as parameters. Turn on the main switch. The display lights for approx. 5 seconds after operating the main switch. The door is ready for operation. Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 33: Inspection Of Safety Devices
✔ If the operator of the door system does not have full visibility during operation, the operator must take appropriate measures to ensure operational safety! ✔ In the standard setting of automatic operation: Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 34: Switching The System Off
2 Safety and 3 Other dangers must absolutely be followed. Important! This device is only provided for doors that do not automatically open in the event of a power outage. Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 35: Opening With The Lever
After it reaches its end position, let the lever go. Note! At the same time that the lever is operated and with the emergency operation, the door control unit function is placed out of service. Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 36: Full Opening (If Needed)
In order to fully open the door by hand, the lever for emergency operation can be locked into place. Note! This lock is particularly helpful if there is only one person at the door. This lock is attached to the side of the lever. Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 37: Opening With The Aid Of The Lever Lock
Remove the lock from the guide. Normal operation is possible again. Return the lever to its starting position and activate the signal device. The control unit is active again and the door is ready for operation. Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 38: Care And Cleaning
Wash the painted surface with water and customarily available mild paint cleaners. Note! For doors that are installed in exit and escape routes, the door skins are only partially accessible for cleaning. In these cases, contact our customer service address. Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 39: Maintenance And Inspection
3 Other dangers must absolutely be followed! Note! Maintenance work! The maintenance work on the system should fundamentally only be performed by authorised service personnel of Butzbach GmbH Industrietore. The authorised service personnel have a service and maintenance manual. -
Page 40: Maintenance And Inspection Work
Note! Function ability of the safety edge! If the safety edge is not functioning properly, first check the batteries in the radio device on the door leaves for versions with radio transmitter. Otherwise, immediately contact our customer service. Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 41: Reasons For Extraordinary Inspection
Checking connections to the building in accordance with DGUV 208-022 appendix 3 Check whether the required warning signs are attached to the door system. Keep evidence of these tests in the form of a test book. Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 42: Inspection And Maintenance Plan For Consumable Parts For Novosprint Doors
H = Check the skin tension (forming of folds) 8 = Regular cleaning I = Check the switch play (air gap between the brake pad & anchor plate) J = Check for deformation K = Check the shape, correct position Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 43: Malfunctions And Repairs
In these cases, contact the manufacturer, see the customer service address. Have the commissioning performed by authorised qualified personnel Note! If an owner attempts their own repairs without professional knowledge, this can increase damage and void warranties! Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... -
Page 44: Dismantling And Disposal
Service Address. 11.2 Disposal of the system For information regarding disposal of the system, please contact the manufacturer, see Manufacturer's Customer Service Address. 11.3 Customer service address Butzbach GmbH Industrietore Weiherstraße 16 D-89293 Kellmünz Service Centre (domestic): Tel.: 08337 / 901 111... -
Page 45: Index
Floor closure ............13, 19 Safety components ............. 35 Safety devices ............8, 21 Hygiene ..............13 Save the manual ............1 Sensitive edge ............21 Shipping ..............12 Spring breakage monitoring ........21 Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021... - Page 46 Storage ............... 12 Switching the system off ..........29 Target groups ............... 1 Symbols ................ 2 Test book ..............34 Syncro ..............13, 16 Traffic monitoring ............20 SyncroXL .............. 13, 18 System data..............39 Butzbach GmbH Industrietore Originalbedienungsanleitung NOVOSPRINT_V1 24/02/2021...
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