Table of Contents
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Table of Contents
Related Manuals for BUTZBACH STAE
Summary of Contents for BUTZBACH STAE
- Page 1 Operating manual Sliding doors...
- Page 2 All rights reserved. This manual may not be reproduced or disseminated in any form without the prior consent of Butzbach GmbH Industrietore. Butzbach GmbH Industrietore reserves the right to make changes to illustrations and information in this operating manual for the purpose of technical improvements. This operating manual was created with the utmost care and is regularly revised.
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Page 3: Table Of Contents
Transporting and storage .......................... 13 Design and function........................... 14 Functioning of the sliding door system ..................... 14 5.1.1 Functioning of the electrically operated sliding door system (STAE) ........... 14 5.1.2 Functioning of the telescopic sliding door system (STTE) ............14 5.1.3 Functioning of a radial door system (STRE) ................ - Page 4 5.4.9 Drive mechanism .......................... 21 5.4.10 Emergency operation ....................... 22 Control and display elements ........................23 Control elements for STAE and STTE ..................... 23 6.1.1 Control cabinet Standard ......................23 6.1.1.1 Main switch ........................... 25 “Control voltage” key switch ....................25 6.1.1.2...
- Page 5 Maximum wear of the sliding door wheels ................... 41 9.2.4 Inspection and maintenance plan for sliding doors ..............42 Malfunctions and repair ......................... 44 10.1 Definitions ............................44 10.1.1 Malfunction ..........................44 10.1.2 Repair ............................44 Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021...
- Page 6 Dismantling and disposal ........................46 11.1 Dismantling of the system ........................ 46 11.2 Disposal of the system ........................46 11.3 Customer service address ........................ 46 11.4 Door data ............................46 Index ................................. 47 Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021...
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Page 7: Preface
Description of system assembly is not part of this operating manual. Attention! Please note the System Data. This is a separate document that is specific to the door! Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 8: Storing The Manual
The following symbols are used for marking operational instructions: ✔ Requirement for the next described operational instruction First step Second step Etc. Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 9: Safety
Use of the motor to drive or control third party devices Use in areas where children or unauthorised individuals have access to the operation Use with accessories and replacement parts that are not inspected and approved by Butzbach GmbH Industrietore Use without or with non-working safety devices... -
Page 10: Basic Safety Measures
Work on electrical components should only be performed by a qualified electrician. Danger! Never disable safety devices! Never disable safety devices or go around them. Do not operate the system if the safety devices are damaged! Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... - Page 11 Risk of injury due to running into the glass surface! For systems with larger glass surfaces: Be aware of the necessity of marking the glass surfaces (especially those at eye level), e.g. with stickers. Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021...
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Page 12: Safety Measures When Carrying Out Maintenance And Service Work
The system operator must ensure that the system is only operated in a technically flawless state. In the case of possible damage, the operator must immediately have the system inspected by repaired by Butzbach GmbH Industrietore. The system operator must ensure that the safety notices affixed to the door system are permanently visible. -
Page 13: Safety Devices
Warning! Mortal danger due to non-functioning safety devices! Non-functioning safety devices can lead to death or severe injuries. Regularly check the safety components in accordance with the specifications in 9.2.1 Inspection of safety components. Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... - Page 14 It is generally not allowed to tamper with or perform repair work on panic locks. If there are malfunctions, these must be exchanged as a complete unit. Otherwise, their authorization for use lapses. Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021...
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Page 15: Other Risks
Watch out for any potential crushing points! Especially protect your hands! Warning! Risk of injury due to reaching into the guide rails! Risk of injury from moving parts! Never reach into the guide rails! Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 16: Other Risks During Maintenance Work
Prior to operating the door system, ensure that no people and no objects are located in the door area. Riding along with the door while it is moving is strictly prohibited! Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 17: Risks During Manual Operation
Automatic operation (standard): Reset the motor brake by using the lever Warning! Never tow the door system with an engaged latch (automatic)! Risk of property damage! Always contact authorised professionals. Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... - Page 18 Attention! Emergency operation! There are buffers or end stops attached at the end of the rails so that the end positions can be reached softly when towing the door leaves. Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021...
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Page 19: Transporting And Storage
Protect from direct sunlight! Protect from moisture and humidity! Individual packages may not be stacked! The instructions for storage printed on the packaging must be followed. Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 20: Design And Function
Optional for a tail door: A requirement for moving the tail door is that the sliding door is already opened. 5.1.1 Functioning of the electrically operated sliding door system (STAE) The individual door leaves can be operated independently of one another. -
Page 21: Mechanical Design
Legend 01 Pass doors* 06 Door filling 02 Tow eyes 07 Truck door* 03 Safety edge control 08 Tail door* 04 Sandwich 09 Main control cabinet 05 Row of windows* *optional Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 22: Tail Door (Optional)
01 Door leaf 06 Top door panel 02 Strut (emergency operation) 07 Safety rail 03 Hand crank (emergency operation) 08 Console 04 Bottom door panel 09 Drive unit 05 Standard door panel Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 23: Door Leaf Design (View From Inside)
06 Sliding door drive unit 15 Door filling 07 Emergency operation 16 Current collector 08 Sliding door control system 17 Guide roller 09 Tow eye 18 Truck door drive unit* *optional Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 24: Door System Construction
Sandwich door panels Sandwich panels consist of two metallic top layers with a core of polyurethane foam or mineral fibres. This design guarantees very good thermal insulation and high strength characteristics. Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 25: Row Of Windows (Optional)
the tail door can only be opened if the sliding door has reached its opened position. the sliding door can only be closed if the tail door is closed. Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 26: Truck Door (Optional)
It is generally not allowed to tamper with or perform repair work on panic locks. If there are malfunctions, these must be exchanged as a complete unit. Otherwise, their authorisation for use lapses. Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 27: Safety Edge Control
The drive unit is controlled with a frequency convertor. The respectively integrated motor brakes bring the corresponding motor to a stop. Door leaf operating speed: 0.25 m/s. Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 28: Emergency Operation
Emergency operation may only take place in accordance with the specifications in chapter 7.3 Emergency operation and while following the safety instructions and warnings in chapter 2 Safety and chapter 3 Other risks. Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 29: Control And Display Elements
Control and display elements Control and display elements Control elements for STAE and STTE Control elements bring about a change in the functionality of the door system by changing the position or setting. The control elements are located: Standard: on the front of the control cabinet and on the operator panel for the door leaf ... - Page 30 You can find the additional optional control and display elements for your individual control cabinet in the wiring diagram! Information for authorised electricians! You can find additional information about operation of the door system in the wiring plan. Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021...
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Page 31: Main Switch
An authorised person turns the dial to position 1. Function Position 1: Bypassing of the wind sensor is active for 15 minutes! Position 0: Bypass is switched off (standard). Result The wind sensor can be bypassed. Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 32: Operator Panel Standard
On the operator panel Operation Press: EMERGENCY STOP is activated Turn: EMERGENCY STOP is deactivated, i.e. disengaged Function For stopping the door movement in emergency situations Result The door movement is stopped. Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 33: Operator Panel With Creep Mode (Optional)
Turn the dial to the left or right and hold Function For positioning of the door leaf toward its closed position. Result Creep mode in the direction of the arrow with a dead man's switch Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 34: Display Elements
Blinking: The door / door leaf is moving. It goes out as soon as movement stops. Acoustic signal sounds during door movement at the same time as the indicator light lights up. Butzbach GmbH Industrietore Original operating manual sliding doors_V1... -
Page 35: Bma Activated" And "Bma Door Leaf Position X" Indicator Lights (Optional)
The exact error message is shown on the display (optional). 6.2.7 “Track heating on” indicator light (optional) Topic Description Classification Option Design White indicator light Placement Front of the control cabinet Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 36: Sks Activated" Indicator Light (Optional)
Front of the control cabinet Operation The signal comes from the building control system. Function The indicator lights up if the maximum allowed wind speed is exceeded. Result The door may not be moved! Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 37: Display (Simatic Logo) (Optional)
Errors with possible messages (status messages, operational messages) are shown on the starting screen. Depending on the requirements for the door system, the display may differ from the figure above. See the separate operating manual for this. Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 38: Operation
Warning! Uncontrolled movement is possible with doors that are not locked when in the closed position! Risk of injury and property damage especially if wind speeds are > 70 km/h! Always lock the door in the closed position! Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 39: Automatic Operation (Optional)
When performing maintenance work, secure the main power switch with a hanging lock. Attention! Main power switch function! The main power switch fulfills the function of an isolation device and simultaneously also serves as an EMERGENCY SHUTOFF switch. Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 40: Emergency Operation
During emergency operation of the door system, the safety information and warnings in chapter 3.4 Risks during regarding manual operation must be strictly followed. 7.3.1 Switching to manual operation Figure 11 Position of the switch lever Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 41: Towing A Door Leaf With A Tow Bar (Optional)
No people or objects are in the immediate door area. ✔ The towing operation is carried out by authorized qualified personnel. Turn the cover away to the side to open the tow eye. Pull out the tow eye. Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... - Page 42 (and velocity) of the door leaf must be slowed down with the towing vehicle brakes. After completing the towing operation: Push the tow ring back into its housing. Set the motor brakes back to automatic (see description). Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021...
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Page 43: Care And Cleaning
(however, no microfiber cloths or similar). Carefully wash the surface with a lukewarm soap solution. Based on the current state of the art, it is not possible to completely avoid scratches on Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 44: Measures During The Winter
During winter when there is frost, make sure that the bottom seal of the lower door piece does not freeze to the ground. Carefully separate the soil liner by hand, if necessary, before operation. In need by, use road salt to separate it. Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 45: Maintenance And Inspection
3 Other risks must be strictly followed! Attention! Maintenance work! In principle, the maintenance work on the system should only be performed by authorised service personnel of Butzbach GmbH Industrietore. The authorised service personnel have a service and maintenance manual. -
Page 46: Annual Testing
Evidence must be kept that the testing was completed, which is to be continuously attached to the testing log. Maintenance and inspection work Butzbach hangar doors and their components are designed for a long useful life (10 years or 10,000 cycles), with respect to the functioning and performance characteristics. -
Page 47: Testing By A Qualified Professional
9.2.3 Maximum wear of the sliding door wheels Figure 15 Maximum permissible wear for the wheel The maximum wear where the wheel is reduced to 4 mm may not be exceeded. Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... -
Page 48: Inspection And Maintenance Plan For Sliding Doors
Replace if there is Limit switch, in general Check for proper noticeable damage / Contactless limit switch functioning wear or does not function including magnets properly Safety sensors Safety edge control (SKS) Control system Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... - Page 49 Power supply, electric rail, current collector Energy chain Track heating Doors Fastening components, buttons Replace if there is Check for proper Hinges noticeable damage / functioning Upper door closers wear Sealing components Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021...
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Page 50: Malfunctions And Repair
Yes: clean the bottom tracks not move No: notify authorised service personnel The door leaf does ...the safety edge control was activated. Yes: remove an obstacle, if applicable not move No: notify authorised service personnel Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... - Page 51 In these cases, contact the manufacturer; see customer service address. Have the system put into operation by authorised qualified personnel. Attention! Repair attempts without proper knowledge may increase damage and void warranty claims! Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021...
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Page 52: Dismantling And Disposal
11.2 Disposal of the system For information regarding disposal, please contact the manufacturer; see the customer service address of the manufacturer. 11.3 Customer service address Butzbach GmbH Industrietore Weiherstraße 16 D-89293 Kellmünz Phone: +49 (0) 8337 / 901 333 Fax:... -
Page 53: Index
Emergency operation ........... 22, 35 Maximum wear ............43 EMERGENCY SHUTOFF switch ........ 24 Mechanical design ............15 Emergency situations ..........22 Motor brake ............. 14, 21, 37 EMERGENCY STOP button ........27 Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021... - Page 54 Remote control batteries ..........41 Truck door ..............20 Repair ................. 45 Turning off ..............34 Requirements ............... 6 Row of windows ............19 Wind sensor ..............26 Window ............... 19 Safety ................3 Butzbach GmbH Industrietore Original operating manual sliding doors_V1 13/01/2021...