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Related Manuals for BUTZBACH SPACELITE HT40
Summary of Contents for BUTZBACH SPACELITE HT40
- Page 1 Operating manual ® Stacking Doors SPACELITE...
- Page 2 All rights reserved. This manual may not be reproduced or disseminated in any manner without the prior consent of Butzbach GmbH Industrietore. Butzbach GmbH Industrietore reserves the right to make changes to illustrations and information in this operating manual in order to incorporate technical advances. This operating manual was created with great care and is revised regularly.
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Page 3: Table Of Contents
5.3.2 SPACELITE HT60 ........................14 ® 5.3.3 SPACELITE HT60XL, HT80, HT150 und HT150XL ..............15 Door panel construction ........................16 5.4.1 Fibreglass door panels ......................... 16 5.4.2 Design of the vision elements ....................... 16 Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... - Page 4 Hand chain (GfA drive system) for HT40, HTvision, HT60 and HT80 .......... 28 7.4.3 Hand chain (B1200) for HT80XL and HT150 ................30 7.4.4 Emergency operation with HT150 XL ................... 30 Care and Cleaning ............................ 31 Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021...
- Page 5 Malfunctions and remedies ....................... 36 Dismantling and Disposal ........................38 11.1 Dismantling the system ........................38 11.2 Disposal of the system ........................38 11.3 Customer service address ........................ 38 11.4 Door details............................38 Index ................................. 39 Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021...
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Page 6: Preface
Description of system assembly is not a component of this operating manual. Note! Please see the System Data. This is a separate document, specific to the door! Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... -
Page 7: Save The Manual
/ situations. providing information about explanatory documents, e.g. guidelines, standards, etc. The following presentation is used for labelling instructions: ✔ Requirement for the next described instruction First instruction step Second instruction step etc. Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... -
Page 8: Safety
It may also be used in combination with a NOVOSPRINT high-speed door or with a sliding door system from Butzbach as a truck door and/or tail door. Improper use Warning! Danger in the case of improper use! The improper use of the door system may lead to dangerous situations. -
Page 9: Basic Safety Measures
Work on the electrical system should only be carried out by a qualified electrician. Danger! Never disable safety devices! Never disable safety devices or bypass them. Do not operate the system if safety devices are damaged! Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... - Page 10 Risk of injury due to running into the glass surface! For systems with larger glass surfaces: Be aware of the need to make the glass surfaces noticeable (especially at eye level), e.g. with stickers. Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021...
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Page 11: Safety Measures For Commissioning And Maintenance Work
The system operator must ensure that the system is only operated in a technically flawless condition. If there is possible damage, he must immediately have it inspected and repaired by Butzbach GmbH Industrietore. ... -
Page 12: Requirements For Operating Personnel
Warning! Risk of injury from non-functioning safety devices! Non-functioning safety devices may lead to death or extremely severe injuries. Regularly check the safety components in accordance with the information in 9.2.1 Inspection of safety components. Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... -
Page 13: Other Dangers
Watch out for potentially existing crush points! Especially protect your hands! Warning! Risk of injury due to reaching into the guide rails! Risk of injury from moving parts! Never reach into the guide rails! Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... -
Page 14: Other Risks During Service And Maintenance Work
In principal, avoid stopping in the door area. Before operating the door system, ensure that no people or objects are located in the door area. Hanging on and going for a ride during door movement is strictly forbidden! Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... -
Page 15: Risks During Emergency Operation
Monitor the non-visible areas with additional personnel. Avoid exceeding the maximum possible end position (door open or door closed). Avoid jamming the door panels. Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... -
Page 16: Shipping And Storage
The buyer / operator / customer must ensure proper storage in these cases. Proper storage is understood to be the following: Protection from direct sunlight! Protection from moisture and dampness! Packages may not be stacked! The notices attached to the packaging regarding storage must be followed. Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... -
Page 17: Design And Function
The door can be opened and closed with control buttons or with other control devices, e.g. radio controls, radar detectors, optical sensors. When opening, the door panels stack up compactly behind the lintel. See the chapter7 Operation for information about this. ® Diagram 1 Opening method for SPACELITE doors Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... -
Page 18: Mechanical Design
HT40 and HTvision Legend 01 Fibreglass door panel or panorama door panel 04 Electrical cabinet (door control unit) with HTvision 02 Vision elements* 05 Guide rail 03 Safety edge* 06 Console with drive system *optional Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... -
Page 19: Spacelite Ht60
Diagram 3 Mechanical design of SPACELITE HT60 Legend 01 Fibreglass door panel 04 Electrical cabinet with door control unit 02 Vision elements* 05 Guide rail 03 Safety edge* 06 Console with drive system *optional Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... - Page 20 Diagram 4 Mechanical design of SPACELITE HT60XL, HT80 and HT150 Legend 01 Fibreglass door panel 04 Electrical cabinet with door control unit 02 Vision elements* 05 Guide rail 03 Safety edge* 06 Console with drive system *optional Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021...
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Page 21: Door Panel Construction
In the upper part of the two guide rails, consoles are attached that are connected to one another with a connecting pipe. The connecting pipe transfers the motor torque to the non-drive side, among other things. Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... -
Page 22: Design Of The Guide Rails
Safety devices The door systems are equipped with safety devices, which are described in the chapters discussing the functions, for example: Limit switch Optoelectronic sensitive edge Overload protection Anti-dropdevice etc. Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... -
Page 23: Limit Switch
The door system is no longer ready for operation after overload protection is triggered. The door system must be inspected again before putting it back into operation. Please contact the manufacturer or dealer for this. Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... -
Page 24: Anti-Drop Device
The door system is no longer ready for operation after anti-drop device system (fall arrestors) is triggered. The door system must be inspected again before putting it back into operation. Please contact the manufacturer or dealer for this. Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... -
Page 25: Control And Display Elements
Control unit type BDC-E800WU contactor control unit (with CEE plug or main switch) Control unit type BDC-E800 F2/F4 frequency converter control Control unit type TST Control unit HT150XL Note! You can find additional information in the separate manual for the control unit. Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... - Page 26 One control button each for the functions: Open ↑, Stop 0, Close ↓ Main switch To disconnect the system from the mains. It can be secured against being turned on again with a hanging lock. Placement On the control cabinet Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021...
- Page 27 One control button each for the functions: Open ↑, Stop 0, Close ↓ EMERGENCY STOP To shut the system off in emergency situations. Button Important! The system is not disconnected from the mains, use the main switch for this. Key switch To open the control cabinet. Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021...
- Page 28 Pull out the button to operate the door system Function To stop the entire door system in an emergency situation. Result The door system is stopped in an emergency situation and can no longer be moved. Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021...
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Page 29: Additional Optional Control Elements
Display elements make the user aware of certain settings and situations regarding elements or the entire door system. The control elements are located, for example, on the control cabinet and are described in the control unit function description. Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... -
Page 30: Operation
If multiple people are working on the system, each one must ensure that the main power switch is secured against being turned on without authorisation. Connect the mains supply line to the input terminals in the switch box (only for control units with direct connection, see the circuit diagram). Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... -
Page 31: Check Of Phase Direction
(optional), then the following function test must be performed: Interrupt the light beam while it is closing. The closing movement is stopped, and the door immediately opens again. Now the door system is ready for operation. Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... -
Page 32: System Operation
This movement is monitored by the installed safety edge. To stop the door at any position during the door operation when the automatic stopping function is in effect (option), press the STOP button. The door stops. Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... -
Page 33: Switching The System Off
✔ The hand chain is located directly next to the drive system. ✔ Manual tension: < 390 N! Otherwise, there is the risk of property damage! ✔ Important! Make sure you have stable footing! Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... - Page 34 To change to electrical operation (normal operation): Pull on the green wire rope (location: at the drive system next to the hand chain). Diagram 12 Hand chain GfA: Red / green wire ropes Note! Never open the hand chain / drive system with a cordless screwdriver! Risk of property damage! Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021...
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Page 35: Hand Chain (B1200) For Ht80Xl And Ht150
The batteries will get very hot during operation of the door with the emergency power supply! Risk of burns! Note! With a full battery charge, the door can be opened and closed once in emergency operation. Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... -
Page 36: Care And Cleaning
In the wintertime when there is frost, make sure that the seal on the bottom of the lower door panel does not freeze to the ground. Carefully separate the ground seal by hand if necessary, prior to operation. If needed, use salt to separate it. Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... -
Page 37: Maintenance And Inspection
3 Other dangers must absolutely be followed! Note! Maintenance work! The maintenance work on the system should fundamentally only be performed by authorised service personnel of Butzbach GmbH Industrietore. The authorised service personnel have a service and maintenance manual. -
Page 38: Maintenance And Inspection Work
Do not operate the system if safety devices are damaged! Caution! During simulation maintain a distance of at least 1 m from the moving door. Otherwise, there is the risk of mild injuries and damage. Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... -
Page 39: Reasons For Extraordinary Inspection
(C3 - EN ISO 12944) and normal climate (23°C, 50H). HT40: 80.000 HT60: 50.000 HT60XL, HT80, HT150, HT150XL: 30.000 Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... - Page 40 5 = Replace if there are unusual noises F = Check for aging 6 = Replace after the indicated amount of time G = Recommendation 7 = Maintenance in the case of wear, damage Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021...
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Page 41: Malfunctions And Repairs
All other malfunctions must be handled by authorised service personnel. In these cases, contact the manufacturer, see the customer service address. Have the commissioning performed by authorised qualified personnel Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... - Page 42 Malfunctions and Repairs Note! If an owner attempts their own repairs without professional knowledge, this can increase damage and void warranties! Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021...
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Page 43: Dismantling And Disposal
Service Address. 11.2 Disposal of the system For information regarding disposal of the system, please contact the manufacturer, see Manufacturer's Customer Service Address. 11.3 Customer service address Butzbach GmbH Industrietore Weiherstraße 16 D-89293 Kellmünz Service Centre (domestic): Tel.: 08337 / 901 111... -
Page 44: Index
Emergency operation ........10, 17, 28 Emergency situations ..........17 Qualified individual ............32 Fibreglass ..............31 Functioning of the door system ........12 Remedies ..............36 Repairs ............... 36 Glass ................31 Safety................3 Guide rails ..............17 Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021... - Page 45 TST FU3F Control unit ..........22 Shipping ..............11 Storage ............... 11 Switching the system off ..........28 Symbols ................ 2 Vision elements ............16 System data..............38 System operation ............27 Wintertime ..............31 Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021...