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AgXcel Synergist GX40 System Reference Manual

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AUTOMATIC
TRIMBLE
RATE
CONTROLLER
reference
manual
Low Volume System for
Integration into the Trimble
FM750, FM1000 OR FMX
www.agxcel.com
NOTE: This is only a guide! Please consult
your Trimble dealer for detailed instructions
or troubleshooting!
info@agxcel.com

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Summary of Contents for AgXcel Synergist GX40 System

  • Page 1 AUTOMATIC TRIMBLE RATE CONTROLLER FM750, FM1000 OR FMX reference NOTE: This is only a guide! Please consult your Trimble dealer for detailed instructions manual or troubleshooting! Low Volume System for Integration into the Trimble www.agxcel.com info@agxcel.com...
  • Page 2 Each row will be evenly distributed through a visual flow indicator with one or two floating balls. While pro- viding a good indication of the flow to each row, they do not indicate the exact flow. AgXcel recommends doing a catch test on each row to verify it’s distribution.

  • Page 3: Initial Installation Steps

    OEM dealer. The rate controller will provide the data required to manage the speed of the AgXcel electric pump(s) based on the flow response of the flow meter and the vehicle speed. The FAS system is also capable of managing section controls, also referred to as swath control, to minimize overlap areas with optional section control valves.
  • Page 4 The harness coming out of the Trimble rate controller is a 30 pin amp connector that will be connected to the AgXcel 30 pin cinch con- nector extending from the AgXcel GX system.
  • Page 5 F G H I J K Connector Connector Connector 30 Pin Connector 18 Pin Connector This harness connects to the AgXcel • Connects to Trimble Harness back • integration harness P/N - 53519 to in cab display Common Troubleshooting Guidelines: PWM Signal to Pump: Pins E1 to E2 should have 0-12 volts to turn pump on.
  • Page 6 Configuration – Setup & Calibrate In the Setup & Calibrate menus, you will set the Trimble Field-IQ to work properly with the AgXcel Fertilizer System. Carefully follow these steps to first make sure you have the proper settings. Then, run the tests shown to verify your fertilizer system is ready to go to the field.
  • Page 7 Apply Latency to Boundary: set as needed so the system begins applying when needed. AgXcel recommends setting the Rate Snapping to On. This will smooth out the rate fluctuation seen on the screen. If you are within the rate smoothing range, the applied rate will just show your target rate and not small deviations from target rate.
  • Page 8 AGXCEL INTEGRATION INTO THE TRIMBLE (Read Instructions Completely before Beginning Installation) Quick Start Setup Instructions for Trimble’s FM 750, FM1000, FMX Rate Controller Setup - Control If this is your first time setting up the Trimble Control, there will be no Locations entered.
  • Page 9 AGXCEL INTEGRATION INTO THE TRIMBLE (Read Instructions Completely before Beginning Installation) Quick Start Setup Instructions for Trimble’s FM 750, FM1000, FMX Rate Controller Section Control • If you have section control set up on your liquid fertilizer system, enable it by having the Section Control set to On •...
  • Page 10 AGXCEL INTEGRATION INTO THE TRIMBLE (Read Instructions Completely before Beginning Installation) Quick Start Setup Instructions for Trimble’s FM 750, FM1000, FMX Rate Controller Rate Control • Select the Rate Control tab at the top of the screen. • Set Rate Control to ON •...
  • Page 11 AGXCEL INTEGRATION INTO THE TRIMBLE (Read Instructions Completely before Beginning Installation) Quick Start Setup Instructions for Trimble’s FM 750, FM1000, FMX Rate Controller Flow Meter Guide Pressure Sensor Setup Select the Sensor tab Set up the Sensor setup as shown...
  • Page 12 AGXCEL INTEGRATION INTO THE TRIMBLE (Read Instructions Completely before Beginning Installation) Quick Start Setup Instructions for Trimble’s FM 750, FM1000, FMX Rate Controller Implement Lift Switch Calibration • From the Field-IQ Calibration screen, select the Implement Lift option • Raise the implement and then tap Next •...
  • Page 13 AGXCEL INTEGRATION INTO THE TRIMBLE (Read Instructions Completely before Beginning Installation) Quick Start Setup Instructions for Trimble’s FM 750, FM1000, FMX Rate Controller Field IQ Calibration • On the Calibration page, select Field-IQ then press Calibrate button • This will bring you to the Field-IQ Configuration screen •...
  • Page 14 During calibration, the system will run at the correct flow for this rate speed. 5. You will need a stop watch to measure time. AgXcel recommends running the test for some duration in minutes for simple math. When your containers are in position under multiple fertilizer outlets, press the Start Flow, then turn on the Field IQ master switch and start your timer.
  • Page 15 750, FM1000, FMX Rate Controller Initial Operation Instructions AgXcel highly recommends you perform these exact steps with water to verify system is correctly installed and ready for field use. • From the Configuration Screen, select Field-IQ, then Diagnostics. (If the Diagnostics tab is grayed out, you probably need to close a Field) •...
  • Page 16 AgXcel’s Micro Control Valve AgXcel’s micro control valves are designed to eliminate the need for large sectional valves. The small compact design makes them ideal for controlling flow through the manifolds. Implements that are 60 ft and wider may be set up with 2 control valves, therefore half of the applicator can be shut off.

  • Page 17: Pressure Sensor

    AgXcel’s Mag Flow Meter 0.08 - 1.6 GPM AgXcel’s Magnetic Flow Meters are superior to turbine flow meters in two ways. Magnetic flow meters have no moving parts. This eliminates any wear items or any potential for contaminants to jam a spinning turbine.
  • Page 18 (Read Instructions Completely before Beginning Installation) EPD LED Signals Control Signal LED’s Status LED AgXcel has 2 styles for EPD’s. One of the models To Pumps has three lights and the other model has five lights. PWM Signal Ensure that you are looking at the correct diagram to confirm the signals you are receiving.
  • Page 19 Inspect all connections for bent or burned out leads. Constantly running the system at a high pressure or getting more than the required voltage (12v) can result in burned out connections causing the system to not work properly. 877.218.1981 info@agxcel.com Revised09.2018R1...

  • Page 20: Kit Includes

    3PIN 2PIN DESCRIPTION 2 pumps will run 17924 55917 GXH_EXT 15FT when whisker is 54073 55415 GXH_EXT 30FT straight *Custom extension lengths can be special ordered - contact SALES for a price quote* www.agxcel.com info@agxcel.com...
  • Page 21 This means a heaver ball can be used to monitor a smaller flow. Floating Balls AgXcel uses the low flow columns with 1/4” For most applications of Nutri- push to connect outlet fittings. The flow capabil- Sphere-N NH3 at 32 oz/acre, The ity of 1/4”...
  • Page 22 GXUBOLT 4 X 7 X 5/8” one section in order to prevent range dropping below flow 55222 GXUBOLT 6 X 8 1/2” x 5/8” meter capabilities at lower 20554 GXUBOLT 6 X 8 X 5/8” speeds. Using more sections is not recommended. www.agxcel.com info@agxcel.com...
  • Page 23 Red Plastic* Ball 20121 1/4 PTC DIVIDER 55212 .3 LB X 1/4” QC CHECK VALVE *For 32 oz/acre at 7mph or less the Green ball works the best. Higher speeds may work better with the Red ball ** 877.218.1981 info@agxcel.com Revised09.2018R1...

  • Page 24: Check Valves

    Typical temperature, application speed and product batch. NutriSphere-N NH3 applications apply around AgXcel recommends you start with the Gray tube (for 1 to 1.5 oz/min/row. An orifice of this rate typical 32 oz/acre and 30” row spacing). Conduct a test would have a 0.015”...
  • Page 25 6. Connect the black 1/4” tubing from top of flow indicator to inlet of check valve. NOTE: For 32 oz/ac rate and speeds 7 mph or less, the green ball will work best. Higher speeds may work better with the red ball 1/3# IN LINE CHECK VALVE PN# 55212 877.218.1981 info@agxcel.com Revised09.2018R1...
  • Page 26 INLINE 1# CHECK VALVE INLINE 1# CHECK VALVE TANK AGITATION PRODUCT (FERTILIZER) TANK (BOTTOM OF PRODUCT TANK) TANK AGITATION RINSE TANK 3 WAY BALL VALVE PRODUCT (FERTILIZER) TANK RINSE TANK PRODUCT (FERTILIZER)TANK TANK AGITATION RINSE TANK OUTLET WWW.AGXCEL.COM 877-218-1981 info@agxcel.com www.agxcel.com info@agxcel.com...
  • Page 27 3/4X1/4 REDUCER 52169 2-WAY BALL VALVE 32399 3/4 THREADED NIPPLE 52146 3/4 X 90D ELBOW RINSE TANK PLUMBING QTY# ITEM 32399 3/4 THREADED NIPPLE 18005 3/4x3/4 MPT X HOSE BARB 37667 3-WAY BALL VALVE 32331 3EL34 POLY ELBOW 877.218.1981 info@agxcel.com Revised09.2018R1...
  • Page 28 AGXCEL SYNERGIST MOUNTING OPTIONS Various brackets and u-bolts are available to provide a way to mount the GX40 Synergist to almost any implement. Your AgXcel configuration specialist will get your implement information at ordering time to make sure that all of the hardware needed for your system is included.
  • Page 29 SYNERGIST FIELD KIT - PN#55558 COMPLETE AGXCEL GX40 SYNERGIST FIELD KIT CONTAINING CRITICAL COMPONENTS TO KEEP YOU RUNNING IN THE FIELD. KIT INCLUDES: SYNERGIST FIELD KIT PN#55558 ITEM 25709 WILGER 1/4” CAP QC 37614 WILGER LOW FLOW COLUMN QC3 (1/4” TO 1/4” QC)
  • Page 30 (Read Instructions Completely before Beginning Installation) AGXCEL MAG FLOWMETER The AgXcel Mag Flow meter is a magnetic flow meter, also technically known as an electromagnetic flow meter. A magnetic field is applied to the metering tube, which results in a potential difference proportional to the flow velocity perpendicular to the flux lines.
  • Page 31 Next, use RV antifreeze to winterize your system by pumping an adequate amount through all components. RECOMMENDED PRESSURE (GX ELECTRIC SYSTEMS ONLY) Agxcel recommends to maintain a pressure between 10 and 20 psi. Doing so, and with proper winterization, will ensure the durability of the system, and reduce problems when preparing for the next season.

  • Page 32: General Safety Information

    If unsure about chemical compatibility or intended applications of a motor, please call AgXcel for assistance. General Safety Information California Proposition 65 Warning -- This product and related accessories contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

  • Page 33: Bypass Operation

    Models equipped with closed off. Contact AgXcel for information regarding an internal bypass are designed to pump at high pressure bypass pumps.
  • Page 34 Noisy / rough operation: Check mounting feet to see if they are compressed too tight. Does the mounting surface multiply noise (flexible)? Check for loose pump head or drive screws. Is the pump plumbed with rigid pipe, causing noise to transmit? www.agxcel.com info@agxcel.com...
  • Page 35 Under no circumstances shall AgXcel be liable for special, indirect, or consequential damag- es. In particular AgXcel shall not be liable for damage to crops as the result of misuse or negligence in the application of chemicals or operation of AgXcel products.