ThoroughClean E3R-22H Operator's Manual
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ThoroughClean E3R-22H Operator's Manual

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Congratulations on purchasing one of Australia's
Toughest high pressure water blasters.
Superior Cleaning – designed to last!
OPERATORS MANUAL
ELECTRIC
E3R-22H (240 Volt)
Index:
Page:
2
Technical data / Specifications
3
Installation & Start-up
4
Operating Tips, Shutting down, Regular Checks
6
Maintenance Schedule
7/8
Trouble Shooting Guide
9
What can cause expensive damage to your machine
10
WARNINGS & SAFETY INSTRUCTIONS
11
MEDIC ALERT Information
12/13 Warranties
14
Terms & Conditions of Sale
15-
Pump info, by-pass valve info, electrical plan
for
HOT WATER
PORTABLE MODELS
E5R-30H (415 Volt)
E10R-36H (415 Volt)
Manufactured by:
ThoroughClean Water Blasters
12 Ashburn Road, Bundamba,
QLD 4304, Australia
Ph: +61 (0) 7 5467 2025
www.thoroughclean.com.au
Model: ..........................................
Serial No.: .....................................
Date of Purchase: ............................
Purchased from: ..............................

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Summary of Contents for ThoroughClean E3R-22H

  • Page 1 Congratulations on purchasing one of Australia’s Toughest high pressure water blasters. Superior Cleaning – designed to last! OPERATORS MANUAL ELECTRIC HOT WATER PORTABLE MODELS E3R-22H (240 Volt) E5R-30H (415 Volt) E10R-36H (415 Volt) Index: Page: Technical data / Specifications Manufactured by: Installation &...
  • Page 2 E3R-22H E5R-30H E10R-36H Build Spec Rental Spec Rental Spec Rental Spec (HOT WATER) (HOT WATER) (HOT WATER) Boiler Rating 5000 psi 5000 psi 4500 psi 21 lpm Water Temp 80ºC. 80ºC. ~80ºC. Power 240 Volt 10 Amp 415 Volt, 20 Amp...
  • Page 3 Read WARNINGS & SAFETY INSTRUCTIONS before operating machine INSTALLATION  Inspect shipment for damages during transit and unpack  Connection to appropriate 240 or 415 Volt / 3-Phase power supply ensure all three phases are connected and of suitable capacity. ...

  • Page 4: Indicator Lights

     The unit is protected by a Thermoshield Dump Valve which will automatically dump water to the ground if the internal water temperature rises to a point where it can damage seals. This happens if the machine is left too long in by-pass (machine is running, but not used.) REMEMBER: Check Oil Levels DAILY! INDICATOR LIGHTS...
  • Page 5  Operating Pressure - Check operating pressure to see if it within 10% of units specified operating pressure. If pressure drops over time it may indicate general wear and tear and a service is recommended.  Air Leaks - Especially in suction to pump hoses. Repair immediately if found. Check for cuts &...

  • Page 6: Maintenance Schedule

    MAINTENANCE SCHEDULE: ACTION REQUIRED DAILY 50 HRS 250 HRS 500 HRS ANNUAL Replace high pressure nozzle/jet required Check Water Filters – Clean or Replace if damaged Inspect for leaks and repair all HP Accessories like gun, hose, swivel, hose reel swivel, nozzle Inspect all electrical cabling for damage or wear –...

  • Page 7: Troubleshooting Guide

    TROUBLE SHOOTING GUIDE PROBLEM POSSIBLE CAUSE REMEDY COMMENT MACHINE WILL Power not plugged in and switched Plug into appropriate outlet and If Electrical NOT START switch on at the wall, then at the machine No Fuel Check Fuel. Re-fill fuel tank. If Petrol or Diesel No Fuel Open fuel tank ball valve or fuel...
  • Page 8 PSI LOW AFTER Fair Wear / Tear? Check – Replace HP Jet Check Recent PERIOD OF USE Activity/Usage Suction/Delivery HP Outlet Valves Check – Replace Therefore Check suction Worn Filters Unloader Valve Worn Replace as required Piston Seals Worn Replace as required Check Big Ends for Piston Slap Piston Cracked...
  • Page 9 HOW TO CAUSE EXPENSIVE DAMAGE TO YOUR MACHINE WHAT WAS DONE WRONG: WHAT WAS THE RESULT OF THIS ACTION: Machine was allowed to run dry Cracked and burnt high pressure seals in pump. (without water supply) No. 1 piston cracked due to thermal shock. Unit was run on low volume Mechanical damages to EVERYTHING: water supply and allowed to...
  • Page 10 Read WARNINGS & SAFETY INSTRUCTIONS before operating machine HIGH PESSURE, HIGH VELOCITY HOT WATER IS DANGEROUS! GENERAL PRESSURE CLEANER WARNINGS AND SAFETY PRECAUTIONS  Caution – HOT WATER. Danger of severe burns. Proceed with caution!  When shutting down, always turn off machine, turn off water at the source and trigger the gun pointing the lance in a safe direction to release any in-line stored pressure - before disconnecting hoses or working on machine.
  • Page 11 WARNINGS & SAFETY PRECAUTIONS SPECIFIC TO THIS MACHINE:  This machine produces HOT WATER at high pressure – take extreme caution!  Severe burns and injury can result. Beware of hot exhaust air, hot chimney and a hot lance!  Ensure machine is electrically tested and tagged in accordance with local regulations.

  • Page 12: Limited Warranty

    (contained in the relevant owners manual supplied with this product), by an authorised ThoroughClean dealer or ThoroughClean service technician. You are free to have your ThoroughClean product serviced by any suitably qualified mechanic or electrical (depending on the requirement mechanical or electrical) and this will not affect your...

  • Page 13: Warranty Contact Information

    Manufacturer. It is the responsibility (and cost) of ThoroughClean or our appointed agent to return the machine to be repaired or replaced under warranty to the consumer – this is valid for Australian territories only.

  • Page 14: Terms And Conditions Of Sale

    (if this change leads to extra manufacturing cost or more expensive/extra components) and be charged as a variation cost. 3. Ownership/title of all equipment remains the property of ThoroughClean until paid for in full. Warranty will only be available after this time.

  • Page 15: Specifications

    GENERAL PUMP A member of the Interpump Group K7 UNLOADER VALVE K7.0 2.1 - 2.9 GPM @ 0 - 3000 PSI K7.1 2.9 - 4.2 GPM @ 0 - 3000 PSI K7.2 4.2 - 6.6 GPM @ 0 - 3000 PSI K7.3 6.6 - 10.8 GPM @ 0 - 3000 PSI Features all stainless and brass internal parts.

  • Page 16: Parts List

    GENERAL PUMP A member of the Interpump Group PARTS LIST K7 Unloader Valve NO. PART NO. DESCRIPTION KIT NO. QTY. 92.2368.00 99.3084.00 Screw 96.7014.00 Washer 90.3849.00 O-Ring 36.3095.70 Spring Plate 94.7466.00 Spring 36.3094.66 Seat Valve 90.5052.00 Anti-Extrusion Ring 90.3820.00 O-Ring 90.3582.00 O-Ring 36.3097.02...

  • Page 19: Spare Parts List

    SPARE PARTS LIST HAWK HD PUMPS SERIES LISTA RICAMBI Codice Q.tà/Pomp Pos .I Part Description Descrizione Number Q.ty/Pump 0202.92 Crankcase Carter 0001.05 Plunger oil seal Anello radiale 0601.81 "O" Ring Ø1.78x28,30 "O" Ring Ø1.78x28,30 1201.41 Pressure ring 18mm Pressore Ø18 0002.51 "U"...
  • Page 20 SPARE PARTS LIST HAWK HD PUMPS SERIES LISTA RICAMBI Particolare disponibile Part available solo in kit in kit only Particolare disponibile Part available anche in kit in kit also SPARE PARTS KIT KIT RICAMBI Q.tà/Pomp Posizioni Item Part Number & Description Codice e Descrizione Q.ty/Pump 2600.44...
  • Page 21 NMT1220S NMT1520S NMT1220 NMT1520 NMT1820 NMT2120 Hawk Pompe NMT serie 2011 NMT pumps 2011 series...
  • Page 23 PARTS LIST NMT pumps 2011 series Q.ty Item Part Number Description Pump 0202.95 Crankcase 0001.03 Plunger oil seal 0601.07 "O" Ring Ø1.78x31.47 1201.37 Pressure ring 20mm 0002.52 Low pressure "U" seal, dia.20mm 0300.60 Intermed. ring 20mm 0002.60 High pressure "U" seal, dia.20mm Copper washer G1/2 0603.07 1601.20...

  • Page 24: Spare Parts Kit

    PARTS LIST NMT pumps 2011 series Part available in kit only Part available in kit also SPARE PARTS KIT Q.ty by Included Position Part Number and Description pump 3- 5- 7 2600.77 Plunger Seals 20 mm 3- 4- 5- 6- 7 2600.78 Complete Seals Packing 20 mm 33- 34- 35- 36- 37...
  • Page 26 H H H H a a a a w w w w k k k k N N N N P P P P M M M M 1 1 1 1 5 5 5 5 2 2 2 2 5 5 5 5 - - - - N N N N P P P P M M M M 1 1 1 1 8 8 8 8 2 2 2 2 5 5 5 5 s s s s e e e e r r r r i i i i e e e e 2 2 2 2 0 0 0 0 1 1 1 1 1 1 1 1 N N N N P P P P M M M M 1 1 1 1 5 5 5 5 2 2 2 2 5 5 5 5 - - - - N N N N P P P P M M M M 1 1 1 1 8 8 8 8 2 2 2 2 5 5 5 5 2 2 2 2 0 0 0 0 1 1 1 1 1 1 1 1 s s s s e e e e r r r r i i i i e e e e s s s s...
  • Page 27 NPM1525-NPM1825 2013 SPARE PARTS KIT KIT RICAMBI Q.tà per Posizioni ogni pompa Part Number and Description Descrizione Item Q.ty for each Pump 2600.79 2600.79 3- 5- 7 Plunger Seals 18 mm Guarnizioni pistone Ø18 2600.80 2600.80 3- 4- 5- 6- 7 Pacco completo Guarnizioni Complete Seals Packing 18 mm pistone Ø18...
  • Page 28 NPM1525-NPM1825 2013 PARTS LIST LISTA PARTI Q.tà per Codice Pos. ogni pompa Part Description Descrizione Item Q.ty for Number each Pump Roller bearing 33205 0200.06 Cuscinetto a rulli 33205 0006.15 Single - ended shaft Albero semplice P.d.F. 0006.19 Albero semplice P.d.F. Single - ended shaft Crankshaft key 0206.04...
  • Page 29 215V S2 t S4 t H.L. H.G. Designed by Checked by Approved by Date Date 17/05/2011 A. Ferero D. Cover H. Muller Edition Sheet Crissy Monofase-1 1 / 2...
  • Page 30 Q1 = GENERAL THERMO SWITCH Q2 = ROTATING SWITCH FOR BURNER K1 = CONTRACTOR K2 = RELAY SET TR1 = TRANSFORMER TR2 = BURNER TRANSFORMER T1 = CIRCUIT BOARD WITH 10 MIN DELAY T2 = CIRCUIT BOARD WITH 10 SEC DELAY T3 = DELAY CIRCUIT FOR SOLENOID H.L.
  • Page 31 ● ● ● ● 215V ● 5.5kw, 24vAC, 50Hz contactor (AEG Schutz type LS7.10E) S2 t ~ S4 t ~ H.L. H.G. ● ● Date Date Designed by Checked by Approved by 17/05/2011 A. Ferero D. Cover H. Muller Edition Sheet Crissy 3 fase 1 / 2...

This manual is also suitable for:

E5r-30hE10r-36h

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