ThoroughClean D10i-36C Operator's Manual
  1. Manuals
  2. Brands
  3. ThoroughClean Manuals
  4. Pressure Washer
  5. D10i-36C
  6. Operator's manual

ThoroughClean D10i-36C Operator's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Congratulations on purchasing one of Australia's
Toughest high pressure water blasters.
Superior Cleaning – designed to last!
OPERATORS MANUAL
10 HP YANMAR / KOHLER DIESEL DRIVEN COLD WATER
Apply to MODELS:
Portable:
D10i-36C, D10R-36C, D10M-36C
Skid-Mounts:
D10M-36C-BB, D10M-36C-BBO
Trailer Mounts: D10R-36C-T, D10M-36C-T, D10M-36C-TO
Index:
Page:
2
Technical data / Specifications
3
Installation & Start-up
4
Operating Tips, Shutting down, Regular Checks
5/6
Maintenance Schedule
8/9
Trouble Shooting Guide
10
What can cause expensive damage to your machine
11
WARNINGS & SAFETY INSTRUCTIONS
12
MEDIC ALERT Information
13/14 Warranties
15
Terms & Conditions of Sale
16
Pump info, by-pass valve info, electrical plan
for
PRESSURE CLEANERS
Manufactured by:
ThoroughClean Water Blasters
12 Ashburn Road, Bundamba,
QLD 4304, Australia
Ph: +61 (0) 7 5467 2025
www.thoroughclean.com.au
Model & Serial: ...............................
Date of Purchase: ............................
Purchased from: ..............................
....................................................

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the D10i-36C and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for ThoroughClean D10i-36C

Summary of Contents for ThoroughClean D10i-36C

  • Page 1 Superior Cleaning – designed to last! OPERATORS MANUAL 10 HP YANMAR / KOHLER DIESEL DRIVEN COLD WATER PRESSURE CLEANERS Apply to MODELS: Portable: D10i-36C, D10R-36C, D10M-36C Skid-Mounts: D10M-36C-BB, D10M-36C-BBO Trailer Mounts: D10R-36C-T, D10M-36C-T, D10M-36C-TO Index: Page: Technical data / Specifications Installation &...
  • Page 2 D10i-36C D10M-36C D10M-36C-BB D10M-36C-T D10R-36C D10M-36C-BBO D10M-36C-TO ‘O’ = Oval tank ‘O’ = Oval tank Build Spec i =Industrial & Mine Mine Mine R = Rental Frame Type Portable Portable Skid with 1000l Trailer with 1000 tank lit tank Engine Model...
  • Page 3 Read WARNINGS & SAFETY INSTRUCTIONS before operating machine INSTALLATION • Inspect shipment for damages during transit and unpack WARNING – PLEASE READ SAFETY INSTRUCTIONS FIRST! • For portable machines: Connection supply hose to water supply: Important: Use hose with minimum 20 mm inside diameter Required pressurised water supply (not gravity) with minimum of 10 PSI and ~20% more flow that pump flow rate (litres per minute) Turn on the water supply (open tap fully).
  • Page 4 • The engine is now running, pump is pumping and water is running in by-pass. • Pull the trigger on the gun by pointing the lance in a safe direction. • When the trigger is released, the pump is still pumping and water is in by-pass. NOTE: •...
  • Page 5 • Worn Jets -System will function okay, but with oversized, worn jets, the pressure will be much lower and cleaning ability reduced. Always use new jets to check operation efficiency • Operating Pressure - Check operating pressure to see if it within 10% of units specified operating pressure.
  • Page 6 MAINTENANCE SCHEDULE: ACTION REQUIRED DAILY 50 HRS 250 HRS 500 HRS ANNUAL Replace high pressure nozzle/jet required Check Water Filters – Clean or Replace if damaged Inspect for leaks and repair all HP Accessories like gun, hose, swivel, hose reel swivel, nozzle Inspect all electrical cabling for damage or wear –...
  • Page 7 As a guide in normal use, consider the following: After replacing 10 x high pressure Stainless Steel jets/nozzles, it is time to replace the seals on the pump using a Seal Kit. At the same time, also replace the seals on the By-Pass Valve using a By-Pass kit, or if economically viable, replace by-pass valve.

  • Page 8: Troubleshooting Guide

    TROUBLE SHOOTING GUIDE PROBLEM POSSIBLE CAUSE REMEDY COMMENT MACHINE WILL Power not plugged in and switched Plug into appropriate outlet and If Electrical NOT START switch on at the wall, then at the machine No Fuel Check Fuel. Re-fill fuel tank. If Petrol or Diesel No Fuel Open fuel tank ball valve or fuel...
  • Page 9 PERIOD OF USE Suction/Delivery HP Outlet Valves Check – Replace Therefore Check suction Filters Worn Unloader Valve Worn Replace as required Piston Seals Worn Replace as required Check Big Ends for Piston Slap Piston Cracked Replace as required Check Big Ends for Piston Slap ”O”...
  • Page 10 HOW TO CAUSE EXPENSIVE DAMAGE TO YOUR MACHINE WHAT WAS DONE WRONG: WHAT WAS THE RESULT OF THIS ACTION: Machine was allowed to run dry Cracked and burnt high pressure seals in pump. (without water supply) No. 1 piston cracked due to thermal shock. Unit was run on low volume Mechanical damages to EVERYTHING: water supply and allowed to...
  • Page 11 Read WARNINGS & SAFETY INSTRUCTIONS before operating machine HIGH PESSURE, HIGH VELOCITY WATER IS DANGEROUS! GENERAL PRESSURE CLEANER WARNINGS AND SAFETY PRECAUTIONS • When shutting down, always turn off machine, turn off water at the source and trigger the gun pointing the lance in a safe direction to release any in-line stored pressure - before disconnecting hoses or working on machine.
  • Page 12 WARNINGS & SAFETY PRECAUTIONS SPECIFIC TO THIS MACHINE: • Never re-fuel when the engine is hot • Use only Clean / Fresh POTABLE Water - NOT Mine recycled water. • Always be conscious of High Velocity Water from this machine which can cause serious injury •...
  • Page 13 (contained in the relevant owners manual supplied with this product), by an authorised ThoroughClean dealer or ThoroughClean service technician. You are free to have your ThoroughClean product serviced by any suitably qualified mechanic or electrical (depending on the requirement mechanical or electrical) and this will not affect your...
  • Page 14 All warranties will be carried out by ThoroughClean authorised staff or appointed agents at a premises to be determined by the Manufacturer. It is the responsibility (and cost) of ThoroughClean or our appointed agent to return the machine to be repaired or replaced under warranty to the consumer – this is valid for Australian territories only.

  • Page 15: Terms And Conditions Of Sale

    (if this change leads to extra manufacturing cost or more expensive/extra components) and be charged as a variation cost. 3. Ownership/title of all equipment remains the property of ThoroughClean until paid for in full. Warranty will only be available after this time.
  • Page 16 Hawk NPM1525 serie 2011 NPM1525 pump 2011 series...
  • Page 18 PARTS LIST NPM1525 pump 2011 series Q.ty Item Part Number Description Pump 0202.95 Crankcase 0001.03 Plunger oil seal 0601.07 "O" Ring Ø1.78x31.47 1201.38 Pressure ring 18mm 0002.51 Low pressure "U" seal, dia.18mm 0300.16 Intermed. ring 18mm 0002.64 High pressure "U" seal, dia.18mm 0603.07 Copper washer G1/2 1601.20...

  • Page 19: Spare Parts Kit

    PARTS LIST NPM1525 pump 2011 series Part available in kit only Part available in kit also SPARE PARTS KIT Q.ty by Included Position Part Number and Description pump 3- 5- 7 2600.38 Plunger Seals 18 mm 2600.37 3- 4- 5- 6- 7 Complete Seals Packing 18 mm 33- 34- 35- 36- 37 12.42...
  • Page 20 GENERAL PUMP A member of the Interpump Group K7 UNLOADER VALVE K7.0 2.1 - 2.9 GPM @ 0 - 3000 PSI K7.1 2.9 - 4.2 GPM @ 0 - 3000 PSI K7.2 4.2 - 6.6 GPM @ 0 - 3000 PSI K7.3 6.6 - 10.8 GPM @ 0 - 3000 PSI Features all stainless and brass internal parts.
  • Page 21 GENERAL PUMP A member of the Interpump Group PARTS LIST K7 Unloader Valve NO. PART NO. DESCRIPTION KIT NO. QTY. 92.2368.00 99.3084.00 Screw 96.7014.00 Washer 90.3849.00 O-Ring 36.3095.70 Spring Plate 94.7466.00 Spring 36.3094.66 Seat Valve 90.5052.00 Anti-Extrusion Ring 90.3820.00 O-Ring 90.3582.00 O-Ring 36.3097.02...
  • Page 23 E-Stop Float TVE from harness Date Date To TVE Designed by Checked by Approved by 23/11/2011 A. Ferero D. Cover Fuel sol. Edition Sheet D10R Circuit Diagram 1 / 1...
  • Page 24 E/STOP FUSE OFF/ON START STARTER SOL. WATER FLOAT SWITCH WATERFAULT LOCK WATERFAULT OIL PRESSURE LIGHT SWITCH OIL FAULT Regulator ENGINEFAULT LIGHT Generator FUEL SOL. OIL PRESSURE SWITCH Wiring colour code: Pin. Red: +ve supply Black: -ve supply Purple: starter Brown: water fault Blue: engine fault Pink: regulator switch yellow: fuel solenoid +ve...

  • Page 25: Hazards Identification

    Not classified as hazardous according to criteria of NOHSC 1. IDENTIFICATION OF THE MATERIAL AND SUPPLIER Product Name DELO 400 MULTIGRADE SAE 15W-40 Product Code 2696 ThoroughClean Company Name 12 Ashburn Rd, Bundamba Address QLD, 4304 Tel: (07) 5467 2025 Telephone/Fax Fax: (07) 5467 2026...

  • Page 26: Composition/Information On Ingredients

    3. COMPOSITION/INFORMATION ON INGREDIENTS Ingredients Name Proportion Highly refined Mixture 10-30 % mineral oil (C15-C50) Zinc alkyl 68649-42-3 0-2.2 % dithiophosphate Lubricating Oils 60-100 % (Petroleum), Hydrotreated Neutral Oil Based 4. FIRST AID MEASURES Inhalation If inhaled, remove from contaminated area. Apply artificial respiration if not breathing.

  • Page 27: Accidental Release Measures

    Equipment for fire fighters 6. ACCIDENTAL RELEASE MEASURES Emergency Increase ventilation. Evacuate all unnecessary Procedures personnel. Wear protective clothing to minimise skin and eye exposure. If possible contain the spill. Place inert absorbent material onto spillage. Mop up material and place into the same container. If the spillage enters the waterways contact the Environmental Protection Authority, or your local Waste Management Authority.

  • Page 28: Physical And Chemical Properties

    week over an entire working life. STEL (Short Term Exposure Limit) - the average airborne concentration over a 15 minute period which should not be exceeded at any time during a normal eight-hour workday. According to current knowledge these concentrations should neither impair the health of, nor cause undue discomfort to, nearly all workers.

  • Page 29: Stability And Reactivity

    Specific Gravity 0.880°C pH Value Not applicable. Vapour Pressure Not available. Vapour Density (Air=1) Not available. Volatile Component Not applicable Flash Point 220°C (COC). Flammability Combustible liquid. Auto-Ignition Temperature Not available. Flammable Limits - Lower Not applicable Flammable Limits - Upper Not applicable Kinematic Viscosity @ 40°C: 125°C Viscosity...

  • Page 30: Ecological Information

    Inhalation Inhalation of product vapours may cause irritation of the nose, throat and respiratory system. Ingestion Ingestion of this product may irritate the gastric tract causing nausea and vomiting. Skin May cause redness, itching and irritation. May cause eye irritation, tearing, stinging, blurred vision, and redness.

This manual is also suitable for:

D10r-36cD10m-36cD10m-36c-bbD10m-36c-bboD10m-36c-tD10m-36c-to

Table of Contents