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OPERATORS MANUAL
10 hp KOHLER DIESEL DRIVEN
Apply to MODELS:
Skid-Mounts:
D10M-36H, D10M-36H-BB, D10M-36H-BBO
Trailer Mounts: D10M-36H-T, D10M-36H-TO, D10M-36H-TD
Index:
Page:
2
Technical data / Specifications
3
Installation & Start-up
4
Operating Tips, Shutting down, Regular Checks
6/7
Maintenance Schedule
8/9
Trouble Shooting Guide
10
What can cause expensive damage to your machine
11
WARNINGS & SAFETY INSTRUCTIONS
12
MEDIC ALERT Information
13/14 Warranties
15
Terms & Conditions of Sale
16
Pump info, by-pass valve info, electrical plan
for
PRESSURE CLEANERS
HOT WATER
Manufactured by:
ThoroughClean Water Blasters
12 Ashburn Road, Bundamba,
QLD 4304, Australia
Ph: +61 (0) 7 5467 2025
www.thoroughclean.com.au
Model & Serial: ...............................
Date of Purchase: ............................
Purchased from: ..............................
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Summary of Contents for ThoroughClean D10M-36H
- Page 1 OPERATORS MANUAL 10 hp KOHLER DIESEL DRIVEN HOT WATER PRESSURE CLEANERS Apply to MODELS: Skid-Mounts: D10M-36H, D10M-36H-BB, D10M-36H-BBO Trailer Mounts: D10M-36H-T, D10M-36H-TO, D10M-36H-TD Index: Page: Technical data / Specifications Installation & Start-up Manufactured by: ThoroughClean Water Blasters Operating Tips, Shutting down, Regular Checks...
- Page 2 D10M-36H D10M-36H-BB D10M-36H-T D10M-36H-TD ‘D’ = Double Axle D10M-36H-BBO D10M-36H-TO ‘O’ = Oval tank ‘O’ = Oval tank Build Spec Mine Mine Mine Mine Boiler & Temp Diesel - 70ºC. Diesel - 70ºC. Diesel - 70ºC. Diesel - 70ºC. 21 lit. fuel tank 21 lit.
- Page 3 Read WARNINGS & SAFETY INSTRUCTIONS before operating machine INSTALLATION Inspect shipment for damages during transit and unpack • WARNING – PLEASE READ SAFETY INSTRUCTIONS FIRST! For Skid Mounted machines with no on-board water tank: Connection supply hose to water • supply: Important: Use hose with minimum 20 mm inside diameter Required pressurised water supply (not gravity) with minimum of 10 PSI and ~20%...
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Page 4: Shutting Down
For units fitted with control boxes with indicator lights: The RED light is an engine fault • indicator light – check engine oil (low pressure) and check that engine isolator switch is not engaged. The ORANGE light is a water fault indicator light: Check water level or water supply when •... - Page 5 Operating Pressure - Check operating pressure to see if it within 10% of units specified • operating pressure. If pressure drops over time it may indicate general wear and tear and a service is recommended. Air Leaks - Especially in suction to pump hoses. Repair immediately if found. Check for •...
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Page 6: Maintenance Schedule
MAINTENANCE SCHEDULE: This maintenance schedule does not include the Engine Maintenance Schedule. Please refer to KOHLER Operators Manual or the HONDA website. ACTION REQUIRED DAILY 50 HRS 250 HRS 500 HRS ANNUAL Replace high pressure nozzle/jet required Check Water Filters – Clean or Replace if damaged Inspect for leaks and repair all HP Accessories like gun, hose, swivel, hose reel swivel, nozzle... - Page 7 Power Supply (Not too low when using long leads on 240 Volt units) • Suction Filters (Blocked?) • Water supply volume (Not too low) • As a guide in normal use, consider the following: After replacing 10 x high pressure Stainless Steel jets/nozzles, it is time to replace the seals on the pump using a Seal Kit.
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Page 8: Troubleshooting Guide
TROUBLE SHOOTING GUIDE PROBLEM POSSIBLE CAUSE REMEDY COMMENT MACHINE WILL Power not plugged in and switched Plug into appropriate outlet and If Electrical NOT START switch on at the wall, then at the machine No Fuel Check Fuel. Re-fill fuel tank. If Petrol or Diesel No Fuel Open fuel tank ball valve or fuel... -
Page 9: Water Filter
Worn Piston HP Seals Remove – Clean – Replace Service Required PSI LOW AFTER Fair Wear / Tear? Check – Replace HP Jet Check Recent PERIOD OF USE Activity/Usage Suction/Delivery HP Outlet Valves Check – Replace Therefore Check suction Worn Filters Unloader Valve Worn Replace as required... - Page 10 HOW TO CAUSE EXPENSIVE DAMAGE TO YOUR MACHINE WHAT WAS DONE WRONG: WHAT WAS THE RESULT OF THIS ACTION: Machine was allowed to run dry Cracked and burnt high pressure seals in pump. (without water supply) No. 1 piston cracked due to thermal shock. Unit was run on low volume Mechanical damages to EVERYTHING: water supply and allowed to...
- Page 11 Read WARNINGS & SAFETY INSTRUCTIONS before operating machine HIGH PESSURE, HIGH VELOCITY HOT WATER IS DANGEROUS! GENERAL PRESSURE CLEANER WARNINGS AND SAFETY PRECAUTIONS • Caution – HOT WATER. Danger of severe burns. Proceed with caution! When shutting down, always turn off machine, turn off water at the source and trigger the •...
- Page 12 WARNINGS & SAFETY PRECAUTIONS SPECIFIC TO THIS MACHINE: This machine produces HOT WATER at high pressure – take extreme caution! • Severe burns and injury can result. Beware of hot exhaust air, hot chimney and a hot • lance! Use only Clean / Fresh POTABLE Water - NOT Mine recycled water. •...
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Page 13: Limited Warranty
(contained in the relevant owners manual supplied with this product), by an authorised ThoroughClean dealer or ThoroughClean service technician. You are free to have your ThoroughClean product serviced by any suitably qualified mechanic or electrical (depending on the requirement mechanical or electrical) and this will not affect your... -
Page 14: Warranty Contact Information
All warranties will be carried out by ThoroughClean authorised staff or appointed agents at a premises to be determined by the Manufacturer. It is the responsibility (and cost) of ThoroughClean or our appointed agent to return the machine to be repaired or replaced under warranty to the consumer – this is valid for Australian territories only. -
Page 15: Terms And Conditions Of Sale
(if this change leads to extra manufacturing cost or more expensive/extra components) and be charged as a variation cost. 3. Ownership/title of all equipment remains the property of ThoroughClean until paid for in full. Warranty will only be available after this time. - Page 16 Hawk NPM1525 serie 2011 NPM1525 pump 2011 series...
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Page 18: Parts List
PARTS LIST NPM1525 pump 2011 series Q.ty Item Part Number Description Pump 0202.95 Crankcase 0001.03 Plunger oil seal 0601.07 "O" Ring Ø1.78x31.47 1201.38 Pressure ring 18mm 0002.51 Low pressure "U" seal, dia.18mm 0300.16 Intermed. ring 18mm 0002.64 High pressure "U" seal, dia.18mm 0603.07 Copper washer G1/2 1601.20... -
Page 19: Spare Parts Kit
PARTS LIST NPM1525 pump 2011 series Part available in kit only Part available in kit also SPARE PARTS KIT Q.ty by Included Position Part Number and Description pump 3- 5- 7 2600.38 Plunger Seals 18 mm 2600.37 3- 4- 5- 6- 7 Complete Seals Packing 18 mm 33- 34- 35- 36- 37 12.42... -
Page 20: Specifications
GENERAL PUMP A member of the Interpump Group K7 UNLOADER VALVE K7.0 2.1 - 2.9 GPM @ 0 - 3000 PSI K7.1 2.9 - 4.2 GPM @ 0 - 3000 PSI K7.2 4.2 - 6.6 GPM @ 0 - 3000 PSI K7.3 6.6 - 10.8 GPM @ 0 - 3000 PSI Features all stainless and brass internal parts. -
Page 21: Warranty
GENERAL PUMP A member of the Interpump Group PARTS LIST K7 Unloader Valve NO. PART NO. DESCRIPTION KIT NO. QTY. 92.2368.00 99.3084.00 Screw 96.7014.00 Washer 90.3849.00 O-Ring 36.3095.70 Spring Plate 94.7466.00 Spring 36.3094.66 Seat Valve 90.5052.00 Anti-Extrusion Ring 90.3820.00 O-Ring 90.3582.00 O-Ring 36.3097.02... - Page 23 11/10/2012 29/05/2012 Arno Ferero D. Cover S. Muller Purple: starter Yellow: fuel solenoid +ve D10 Hot Trailer Circuit Diagram Brown: water fault Grey: fuel solenoid -ve Edition Sheet MINESPEC 1 / 1 T:\=THOROUGHCLEAN\EQUIPMENT\D10M-36H-T & TO (Hot)\Drawings\Electrical\D10 Hot Trailer Circuit Diagram.idw...
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