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Metacon-Next RGT EW 60-90 User Manual

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Metacon-Next
Zuidbaan 450
2841 MD Moordrecht
The Netherlands
Tel. : +31 (0) 182 510 777
www.metacon-next.com
info@metacon-next.com
User Manual
Metacon-Next RGT EW 60-90
Metacon-Next
Randweg 19
8304 AS Emmeloord
The Netherlands
Tel. : +31 (0) 527 610 824
www.metacon-next.com
info@metacon-next.com

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  • Page 1 User Manual Metacon-Next RGT EW 60-90 Metacon-Next Metacon-Next Zuidbaan 450 Randweg 19 2841 MD Moordrecht 8304 AS Emmeloord The Netherlands The Netherlands Tel. : +31 (0) 182 510 777 Tel. : +31 (0) 527 610 824 www.metacon-next.com www.metacon-next.com info@metacon-next.com info@metacon-next.com...

  • Page 2: Table Of Contents

    Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Foreword ..............................3 Introduction ............................. 4 Safety ..............................4 Safety devices ..........................5 Safety instructions ..........................5 Residual risks ........................... 6 Instructions for use ..........................6 Normal use (not during fire alarms/emergencies) ................

  • Page 3: Foreword

    Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 1 Foreword Before using the door, please observe the safety and operating instructions listed in this document. Metacon only supplies products to "specialist retailers". This means that Metacon only supplies a door and the installation is carried out by and under the responsibility of the "specialist retailer".

  • Page 4: Introduction

    Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2  User manual of any accessories supplied.  DoP (Declaration Of Performance). The installation company must follow all the guidelines in the assembly instructions.

  • Page 5: Safety Devices

    Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 3.1 Safety devices The installation may be equipped with the following safety devices. Refer to the product specifications in Section 5 for the installed devices.

  • Page 6: Residual Risks

    Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 3.3 Residual risks Regular use:  Entrapment may occur when the fire shutter door closes during a fire alarm. The automatic function of the fire door does not take into account the possible presence of persons.

  • Page 7: Self-Closing Function

    Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2  When using a deadman’s control system, the door will stop immediately after releasing the control element.  If there is a safety edge, the door will automatically go up again after contact with an object and/or person.

  • Page 8: Product

    Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 6 Product See the product leaflet and the optional BOM (Bill Of Materials) for this. 7 Installation preparations Before the installation of the door can be started, the following things must be checked: ...

  • Page 9: Installation Instructions

    Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 8 Installation instructions When the installer has prepared itself in accordance with Section 7, the installation of the door can start. Important: Fasteners are supplied as an option. Only use fasteners that are suitable for the intended strength and smoke/fire resistance, and are suitable for the surface in question.
  • Page 10 Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Step 2a - Mounting tracks (horizontal fitting) Mount the door suspension system. Make sure that the guide pieces are placed perpendicular and parallel. Mount the spacer at the rear of the horizontal...
  • Page 11 Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Step 2b (alternative to 2a) - Mounting tracks (vertical fittings) In case of a vertical lifting door mount the upper part of the track. Check that...
  • Page 12 Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Step 3 - Mounting wall hook Mount the wall hook at the correct height according to Metacon Installation Drawing. Make sure that the space between the wall hook and the left and right...
  • Page 13 Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Step 3b - Mounting vertical mazes Mount the vertical mazes widthwise according to the Metacon Installation Drawing. Check the width size. Check that the vertical mazes are parallel and...
  • Page 14 Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Step 4a - Use of drilling jig consoles & motor slide Place the drilling jigs according to Metacon Installation Drawing. Check that it is level, mark the hole pattern and remove the drilling jigs.
  • Page 15 Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Place the drilling jig for the motor slide as shown below, mark the hole pattern and remove the drilling jig. To ensure it is securely fastened, use all mounting holes.
  • Page 16 Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Step 4b - Mounting of consoles (wall mounting) Mount the consoles according to the Metacon Installation Drawing. Make sure the consoles are level, parallel and perpendicular to the wall.
  • Page 17 Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Step 5a - preparation for drive shaft assembly Degrease and oil the axle journals before mounting the bearings on them. Slide the safety brake over the axle journal by rotating in the right direction with key.
  • Page 18 Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Step 5c - Drive shaft assembly Check that the shaft is mounted parallel to the wall. Make sure that the space between the cable drums and left and right tracks is equal. Tighten the bolts...
  • Page 19 Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Step 5b - Mounting motor slide & chain drive motor Mount the motor slide. Check that the housing of the limit switch is in the correct position, it must not be in contact with the chain.
  • Page 20 Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Step 5c - Mounting and tensioning chain Lay the chain around the sprockets, mark the required length and loosen the chain. Shorten the chain to the required length and lay it around the sprockets using the supplied fasteners.
  • Page 21 Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Step 6 - Fixing wire ropes Attach the cables to the cable drums. Make sure that the cables are wound around the drums with at least 2 complete revolutions when the cables are fully suspended.
  • Page 22 Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Step 7a - Mounting the bottom panel Mount the side hinges as shown in the illustration below using the fasteners provided. Place the bottom panel between the tracks. Make sure that the distance between the tracks is equal on both sides.
  • Page 23 Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Step 7b - Mounting rollers Mount the rollers on the side hinges. Use the bushings to prevent the panel from moving more than 3 mm.
  • Page 24 Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Step 8a - Mounting intermediate panels Mount the side hinges as shown in the illustration below using the fasteners provided. Place the intermediate panel in front of the daylight opening.
  • Page 25 Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Step 8b - Assembly of side hinges and rollers Mount the rollers on the side hinges. Fasten the side hinges of the underlying panel with the screws provided.
  • Page 26 Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Step 8d - Mounting top panel Mount the top roller brackets as shown in the illustration below using the fasteners supplied. Mount the rollers of the top panel on the top roller brackets.
  • Page 27 Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Step 9 - Mounting the centre hinges Fasten all centre hinges using the fasteners provided. PLEASE NOTE: Do not drill but place directly in the middle of the hole...
  • Page 28 Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Step 10 - Mounting wire rope Attach the cables to the cable break protection according to the figure below. MAKE SURE that the locking device is removed.
  • Page 29 Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Step 11 - Connecting slack cable safety switches Guide through cable duct lower panel to LAD 2.
  • Page 30 Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Step 12 - Adjusting end positions Attention: the push buttons in the control box override all fuses and limit switches! First of all, lift the overhead door before you start setting the limit switches.

  • Page 31: First Use

    Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 9 First use The first use of the door is performed by the installer. Immediately after installation, they must fill in the document 'Annex A' and leave it with the door.

  • Page 32: Storage And Transport

    Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 11 Storage and transport The parts are packed for transport on a pallet in film or in a plastic sleeve to ensure they are protected against the weather during transport.

  • Page 33: Annex A: "Ohd-C Ei(1) 60 / Ei(2) 90 / Ew 90" - Technical Information

    Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Annex A: - Technical information “OHD-C EI(1) 60 / EI(2) 90 / EW 90” Door details  Order number ……………………………  Item ……………………………...

  • Page 34: Annex B: "Ohd-C Ei(1) 60 / Ei(2) 90 / Ew 90" - Maintenance Instructions

    Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Annex B: “OHD-C EI(1) 60 / EI(2) 90 / EW 90” - Maintenance instructions". 1. Identify the door by means of a type identification 2.

  • Page 35: Annex C: "Ohd-C Ei(1) 60 / Ei(2) 90 / Ew 90" - Log

    Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 18-05-2021 User manual art nr: 89022 Rev: 2 Annex C: “OHD-C EI(1) 60 / EI(2) 90 / EW 90” - Log Door checked* Parts Comments / recommendations Technician Date Signatur...

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