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Metacon-Next FS EI60 Assembly Manual

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Fire screen FS EI60 / EW120
Classification can be guaranteed under the conditions that the mounting surface, mechanical load &
constructive load is comparable with the mounting surface during the performed fire test.
Manufacturer Metacon Next B.V.
Randweg 19
8304 AS Emmeloord
T
0527-610824
E
info@metacon-next.com
W www.metacon-next.com
ASSEMBLY MANUAL

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Summary of Contents for Metacon-Next FS EI60

  • Page 1 ASSEMBLY MANUAL Fire screen FS EI60 / EW120 Classification can be guaranteed under the conditions that the mounting surface, mechanical load & constructive load is comparable with the mounting surface during the performed fire test. Manufacturer Metacon Next B.V. Randweg 19...

  • Page 2: Table Of Contents

    1. Table of contents Preface ............................. 3 Introduction ............................ 4 Safety ............................... 5 Product ............................5 Commissioning/assembly ....................... 7 Mounting fasteners………………..………………………………………………………………………………………………..8 List of available motors with mounting brackets and installation method........11 Mounting of EI60 / EW120 firescreen ..................12 Mounting curtain guide ........................

  • Page 3: Preface

    1. Preface Metacon Next B.V. only supplies products to the “intermediate trade”. The products will be delivered via a dealer network. The dealer must apply the included CE marking by means of the supplied label. Metacon Next B.V is not liable for any unsafe situations, accidents, damages and injury as a consequence of: Ignoring warnings or regulations as mentioned on the fire-retardant roller screen or in the operating instructions;...

  • Page 4: Introduction

    Technical specifications: Below there is a list of the technical specifications of a fire-retardant roller screen.. Fire-retardant roller screen is manufactured from incombustible material: FS EI60-EW120 Material assembly Sendzimir galvanized steel. Locomotor system...

  • Page 5: Safety

    3. Safety When assembling the fire-retardant roller screen, the safety regels should always be observed, for instance, personal protective equipment. The directions in these operating instructions must be strictly followed. The attachments to this document must be strictly observed during the installation of the electrical devices. Any damage, injury and the like sustained as a consequence of non-compliance with these operating instructions cannot be recovered from the manufacturer of the fire-retardant roller screen.
  • Page 6 4.1 Parts overvieuw. Table 1: Parts overview. Number Description Left bracket cover for the left bracket plate Left bracket plate Front/under cover Left guide Right guide Middle cover bracket Tube with tubular motor and fire-resistant curtain Top and back cover Right bracket cover for the Right bracket plate 10 Right bracket plate 11 Fire screen curtain (wall opening)

  • Page 7: Commissioning/Assembly

    5. Commissioning/assembly. Before starting to assembly of the fire-retardant roller screen, you must check the following: Check all components by use of the delivery note/order document; Check the dimensioning (see delivery note/order confirmation), i.e. structural width and total width, structural height and total height. 5.1 Essential “tools”...

  • Page 8: Mounting Fasteners

    6. Mounting fasteners. Fasteners required for mounting the supplied fire screen FS EI . Fischer FAZ II 10/100 bolt anchor (or equivalent) 6.1 List for mounting of the bracket plates Fischer FAZ II 10/100 bolt anchor (or equivalent) R-f or soild concrete (standard) Quantity: 4 Anchor drilled hole diameter = 10mm...
  • Page 9 6.2 List of anchoring components for the guide rail wall-mounted installation. The quantity depends on the height (Ho). Fischer FAZ II 10/100 bolt anchor (or equivalent) Door frame anchor Ø8x92 (or equivalent) 6.3 Installation diagram of the guide rail channel bars. Fischer FAZ II 10/100 bolt anchor (or equivalent) R-f or solid concrete walls Door frame anchor...
  • Page 10 6.4 Other fasteners. Self drilling screw Rivet 6.5 . Installation diagram of screws and rivets Ø 4 x 14mm rivets For fascia gaskets Ø 4,2 x 13mm self drilling screw For installation of the fascias and the Promat fire- proof panels Assembly manual FS2 EI60/120 Version 11, jan..

  • Page 11: List Of Available Motors With Mounting Brackets And Installation Method

    7. List of available motors and brackets with the installation method Motor Motor mount Installation Becker type; Motor support Becker Motor split pin for securing XL 60 XL 120 Power supply 230V AC Gravitair closing at interruption of the 24V DC on the brake Simu type;...

  • Page 12: Mounting Of Ei60 / Ew120 Firescreen

    8. Installation from EI60/120 firescreen Direct wall-mounted installation of firescreen door > 4000mm wide. Clear wall opening width SO/wall opening width S Clear wall opening width SO/wall opening width S Image from direct wall-mounted Names of the above image Nr. Standard part Nr.
  • Page 13 Header line Wall opening side Holes and slots fort he bolth anchors Door frame anchor holes Image guide rail After mounting the base parts of the guides on the left and right the tubes 60x30mm between the bracket plate with the M8x25 bolt. For EI screen door with bigger then 2500mm be here 3 square tubes are provided Middle bracket part A Bracket...
  • Page 14 B Bolt down the retaining angle braces to the brackets with the M6 countersunk bolts. The angle braces are the reference for the correct orientation of the guide rail channel bars. With the shaft box brackets and the channel bars installed, the angle braces can be released temporarily to facilitate access to the winding shaft installation.
  • Page 15 Check the alignment of the bracket with the guide rail angle brace (detail B) and the level of the top fascia cover. View A Channel bar 50mm above the header line Guide rail Bracket flush with the guide rail channel bar Image installation of the guide rail channel bar and the bracket Drill Ø10x160 holes in alignment with the shaft brackets.
  • Page 16 Remove the bearing from the bracket. Install the bearing on the non-driven end of the shaft. Place the shaft with the wound curtain and the motor in the motor mount bolted to the bracket. With the motor in the mount, slide the other end of the shaft with the curtain, complete with the bearing, onto the bracket and bolt the bearing to the bracket with 4 bolts.
  • Page 17 Image adjusting cable motor Connect the motor to the MO710 controlbox on wire 4 and 5 on the 24V DC and the wires 1,2 and 3 on the adjusting cable. Send the screen down gently, if necessary accompany the first time.

  • Page 18: Mounting Curtain Guide

    Install the third 60 mm x 30 mm square tube. Use the 4.2 x 19 mm countersunk self-drilling screws to secure the middle bracket part B to the square tube. Middle bracket part A 4,2x19 mm self drilling screws 60x30 mm square tube Middle bract part B Image installation of the middle bracket 9.

  • Page 19: Mounting Guide

    10. Mounting guide. Wind the curtain onto the shaft inside of the shaft box. Use the channel bar holes to drill Ø8 holes for the door frame anchors ( see image below). Installation location of the door frame anchor Ø 8mm 2 mm of play between the fascia and the guide rail internal parts.
  • Page 20 With the guide rail internal parts installed, install the Promat fire-proof panels and the outer fascia (1) (Image guide rail parts) with the 4.2x13 mm self-drilling screws. - Now place the fire resistant cloth in the recesses of the guide rails so that the cloth guides are on the sides of the guide in their separate guide openings, see also the image below.

  • Page 21: Mounting On The Wall Of The Fire Screen With A Clear Width <4000Mm

    Direct wall-mounted installation of the door < 4000 mm wide Fire screen door sizes So = 4000 mm and smaller are delivered completely preassembled. Install the curtain door complete without removing of the curtain winding shaft with the drive unit or the retaining slat (see image below).

  • Page 22: Mounting On The Wall With Adjustable Bracket

    12. . Indirect wall-mounted installation with adjustable offset brackets. Clear wall opening width So Wall opening width S List of optional components: 10 Drip cap 20 Shaft box offset bracket 30 Guide rail offset bracket 40 Fire-rated sill 50 Fire-rated insulation material Image Indirect wall-mounted installation conditions for a fire safety curtain door For the indirect installation method, before proceeding from (page 12) install the offset brackets on the shaft brackets and guide rails with M10 countersunk bolts in places where the bolt anchors should be...

  • Page 23: Outdoor Mounting

    For the indirect installation method, the gap between the shaft box and the guide rails and the wall and the shaft box is to be filled with non-flammable material, e.g. class A1 mineral wool, min. density 170 kg/m3, which must cover the offset brackets. 1 Reinforced concrete wall 2 Installation anchor 3 Guide rail adjustable offset bracket...

  • Page 24: Installation Of The Fire Screen With Sill

    14. Installation of the EI60 curtain door with a sill If the curtain is installed above the floor level, an additional sill piece is required which is fire rated as non- flammable as the minimum; the recommended fire rating is EI260; the minimum sill size is Sp x Gp [mm]; the sill height will depend on its materials (above image).

  • Page 25: In Corridor Mounting

    15. Corridor-closure installation Image Corridor-closure installation conditions for a fire safety curtain door Verify the dimensions of the wall opening and the plane to which the door shaft box will be installed (level out to the same plane with washers if required). The fire screen curtain door sizes So = 4000 mm and smaller are delivered completely preassembled.
  • Page 26 Drill Ø10x160 holes in alignment with the shaft bracket holes. Then proceed as described on page 12. For the ceiling-mounted installation method, embed the threaded rods (not unlike chemical anchors) in the ceiling openings (in the middle of the shaft box) and use these fasteners to attach the square tubes. Roll up the curtain and install 20 mm thick Promat fire-proof panels on the shaft box curtain extension end see previous image.

  • Page 27: Adjusting The Tubular Motors And Testing Screen Plus Mounting Guide

    With the guide rail internal parts installed (as shown on page 20) , install the Promat fire-proof panels and the outer fascia. Leave 2 mm of play for the fascia gaskets. With the guide rails installed, insert the counterweight into the curtain pocket. Insert the curtain into the recesses in the guide rails so that the running shoes are in separate channels..
  • Page 28 After the limit switches of the tube motor have been adjusted, perform a functional test of the fire screen to check the operation. Reinstall the front and side fascia covers. Installation of the fascia gaskets The fascia gaskets are delivered trimmed to the size of the guide rails and pre-installed with clips. Drill Ø4.2 mm holes in the gaskets at the clip hole locations.

  • Page 29: Connecting The Installation

    17. Connecting the installation Warning – Mortal danger due to electrical current! • Disconnect power from the cables and check if they are voltage-free. • Observe the applicable regulations and standards. • Carry out the electrical connection professionally. • Use suitable tools. Place the supplied controlbox near the motor.

This manual is also suitable for:

Fs ew120

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