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Metacon-Next OHD-C EI 60 User Manual

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Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90
Metacon-Next OHD-C EI(1) 120
Metacon-Next B.V.
Zuidbaan 450
2841 MD Moordrecht
The Netherlands
Tel. : +31 (0) 182 23 15 25
www.metacon-next.com
info@metacon-next.com
This is a manual translated into English
User manual
Metacon-Next B.V.
Randweg 19
8304 AS Emmeloord
The Netherlands
Tel. : +31 (0) 182 23 15 25
www.metacon-next.com
info@metacon-next.com

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Summary of Contents for Metacon-Next OHD-C EI 60

  • Page 1 User manual Metacon-Next OHD-C EI(1) 60 / EI(2) 90 / EW 90 Metacon-Next OHD-C EI(1) 120 Metacon-Next B.V. Metacon-Next B.V. Zuidbaan 450 Randweg 19 2841 MD Moordrecht 8304 AS Emmeloord The Netherlands The Netherlands Tel. : +31 (0) 182 23 15 25 Tel.

  • Page 2: Table Of Contents

    Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Preface ..............................3 Introduction ............................. 4 Safety............................... 5 Safety Features ............................5 Safety guidelines ............................ 6 Residual risks ............................7 Usage instructions ...........................

  • Page 3: Preface

    Next only delivers a door. The installation, service and maintenance by and under the responsibility of the "specialist retailer" is taken care of. Metacon-Next only supplies CE marked doors in accordance with EN 13241 and/or EN 16034. If assembly and installation of the fire resistant door is done by third parties and changes are made to the door by the installation company, this shall be done with material supplied by Metacon-Next, registered under the serial number of the door.

  • Page 4: Introduction

    © COPYRIGHT Metacon-Next B.V. holds the copyright for this manual. All worldwide rights reserved. It is not permitted to copy, duplicate, translate, edit and store this manual or portions thereof in any electronic medium without prior written permission from the copyright holder.

  • Page 5: Safety

    Since Metacon-Next is only a manufacturer/supplier of "semi-finished products," it is the responsibility of the installation company to ensure that they work in accordance with the relevant instructions and regulations.

  • Page 6: Safety Guidelines

    Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 3.2 Safety guidelines  The fire resistant door may only be operated by persons who have taken note of the operating instructions.

  • Page 7: Residual Risks

    Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 3.3 Residual risks In case of regular use:  Entrapment can occur when the fire resistant door closes upon fire alarm. The mechanical failsafe closing of the fire resistant door does not take into account the possible presence of persons.

  • Page 8: Usage Instructions

    Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 4 Usage instructions 4.1 Normal use (not during fire alarm/calamity) Before and during the operation of the door, the following steps should be observed;...

  • Page 9: Self-Closing Function

    Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 4.2 Self-closing function If the door is in the open position at the moment of "activation" by an (automated) alarm system and mains power failure, it will close automatically.

  • Page 10: Installation Preparation

    BOM (Bill Of Material) of the user manual. 7.1 Essential tools for installation The required tools cannot be determined by Metacon-Next, as this depends on the installation situation. It is up to the supplier and/or installation company to determine the...

  • Page 11: Installation Instructions

    After the installation company has been prepared according to chapter 7, the installation of the door can begin. Important: Fasteners are optionally provided by Metacon-Next. Use only fasteners suitable for the intended strength and fire resistance and appropriate to the substrate.
  • Page 12 Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Step 2a - Mounting tracks (horizontal fitting) Mount the door suspension system. Make sure that the guide pieces are placed perpendicular and parallel.
  • Page 13 Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Step 2b (alternative to 2a) - Mounting tracks (vertical fittings) In case of a vertical lifting door mount the upper part of the track. Check that...
  • Page 14 Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Step 3 - Mounting wall hook Mount the wall hook at the correct height according to Metacon Installation Drawing.
  • Page 15 Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Step 3b - Mounting vertical mazes Mount the vertical mazes widthwise according to the Metacon Installation Drawing. Check the width size. Check that the vertical mazes are parallel and...
  • Page 16 Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Step 4a - Use of drilling jig consoles & motor slide Place the drilling jigs according to Metacon Installation Drawing. Check that it is level, mark the hole pattern and remove the drilling jigs.
  • Page 17 Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Place the drilling jig for the motor slide as shown below, mark the hole pattern and remove the drilling jig. To ensure it is securely fastened, use all mounting holes.
  • Page 18 Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Step 4b - Mounting of consoles (wall mounting) Mount the consoles according to the Metacon Installation Drawing. Make sure the consoles are level, parallel and perpendicular to the wall.
  • Page 19 Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Step 5a - preparation for drive shaft assembly Degrease and oil the axle journals before mounting the bearings on them.
  • Page 20 Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Step 5c - Drive shaft assembly Check that the shaft is mounted parallel to the wall. Make sure that the space between the cable drums and left and right tracks is equal.
  • Page 21 Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Step 5b - Mounting motor slide & chain drive motor Mount the motor slide. Check that the housing of the limit switch is in the correct position, it must not be in contact with the chain.
  • Page 22 Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Step 5c - Mounting and tensioning chain Lay the chain around the sprockets, mark the required length and loosen the chain.
  • Page 23 Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Step 6 - Fixing wire ropes Attach the cables to the cable drums. Make sure that the cables are wound around the drums with at least 2 complete revolutions when the cables are fully suspended.
  • Page 24 Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Step 7a - Mounting the bottom panel Mount the side hinges as shown in the illustration below using the fasteners provided.
  • Page 25 Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Step 7b - Mounting rollers Mount the rollers on the side hinges. Use the bushings to prevent the panel...
  • Page 26 Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Step 8a - Mounting intermediate panels Mount the side hinges as shown in the illustration below using the fasteners provided.
  • Page 27 Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Step 8b - Assembly of side hinges and rollers Mount the rollers on the side hinges. Fasten the side hinges of the underlying panel with the screws provided.
  • Page 28 Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Step 8d - Mounting top panel Mount the top roller brackets as shown in the illustration below using the fasteners supplied.
  • Page 29 Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Step 9 - Mounting the centre hinges Fasten all centre hinges using the fasteners provided. PLEASE NOTE: Do not drill but place directly in the middle of the hole...
  • Page 30 Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Step 10 - Mounting wire rope Attach the cables to the cable break protection according to the figure below.
  • Page 31 Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Step 11 - Connecting slack cable safety switches Guide through cable duct lower panel to LAD 2.
  • Page 32 Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Step 12 - Adjusting end positions Attention: the push buttons in the control box override all fuses and limit switches! First of all, lift the overhead door before you start setting the limit switches.

  • Page 33: Initial Use

    Each door is provided with an identification stating the type of door and the order number and position number. In case of any malfunction, this number should be communicated to the supplier. Metacon-Next keeps a technical file in the archive with reference to the order number and position number.

  • Page 34: Storage And Transport

    To avoid condensation in the packaging, please open the packaging upon receipt. Transport is relatively easy as Metacon-Next only delivers semi-finished products. If the package weighs more than 20 kg, it must be moved with suitable lifting equipment.

  • Page 35: Appendix A: "Ohd-C Ei(1) 60 / Ei(2) 90 / Ew 90 & Ohd-C Ei(1) 120 - Installation Data

    Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Appendix A: "OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 - Installation data"...

  • Page 36: Appendix B: "Ohd-C Ei(1) 60 / Ei(2) 90 / Ew 90 & Ohd-C Ei(1) 120 - Maintenance Instructions

    Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Appendix B: " " OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 Maintenance Instructions 1.

  • Page 37: Appendix C: " Ohd-C Ei(1) 60 / Ei(2) 90 / Ew 90 & Ohd-C Ei(1) 120 - Maintenance Log

    Metacon-Next B.V. OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 18-07-2022 User manual art nr: 89022 Rev: 4 Appendix C " OHD-C EI(1) 60 / EI(2) 90 / EW 90 & OHD-C EI(1) 120 - Maintenance Log"...

This manual is also suitable for:

Ohd-c ei1 60Ohd-c ei 90Ohd-c ei2 90Ohd-c ew 90Ohd-c ei 120Ohd-c ei1 120

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