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smartris Gearmotor
<Note>
This product should be handled by only those who have been trained for the work.
Please read this manual carefully before use.
Deliver this manual to the customer who will actually use the product.
This instruction manual should be carefully stored.
Maintenance Manual No.DM1801E-1
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Summary of Contents for Sumitomo Drive Technologies Smartris
- Page 1 Gearmotor <Note> This product should be handled by only those who have been trained for the work. Please read this manual carefully before use. Deliver this manual to the customer who will actually use the product. This instruction manual should be carefully stored.
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Page 3: Introduction: Safety Precautions
Introduction: Safety Precautions - Carefully read this maintenance manual and all accompanying documents before use (installation, operation, maintenance, inspection, etc.). Please use this unit after thoroughly understanding the ma- chine, information about safety, and all precautions for correct operation. After reading, retain this manual for future reference. - Pay close attention to the "DANGER"... -
Page 4: Table Of Contents
Introduction: How to Refer to the Maintenance Manual, Table of Contents This is the maintenance manual for the smartris gearmotor unit. For servo drive unit maintenance, see the smartris Servo Drive Unit Maintenance Manual (No. DM1802E). Contents Introduction: Safety Precautions ………………………………………………………………… 1 Introduction: Reading the Maintenance Manual, Table of Contents …………………………... -
Page 5: Receiving Inspection
- Brake current value r/min B.TORQUE B.AMP [3] Serial number SERIAL No. AUT277G Figure 1-1 Nameplate 1-2 Lubrication Method All smartris models use grease lubrication, which is included when the product is shipped from the fac- tory. Please use this product as-is. - Page 6 1. Receiving Inspection 1-3 Gearmotor Nomenclature Symbol meanings are shown below. Please confirm that the nomenclature matches the order. 5097E Motor Coupling Auxiliary Type M Direct Coupling SV With Servo Motor Mounting Style With or Without Brake Flange Mount With Brake Output Shaft Direction Reduction Ratio H Horizontal Output Shaft...
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Page 7: Storage
2. Storage If this product is not for immediate use, note the following points when storing it. 2-1 Storage Location Store the product in the clean and dry indoor. Do not store outdoors. Store in a location that is free of moisture, dust, extreme temperature changes, corrosive gases, etc. -
Page 8: Transport
3. Transport DANGER - Do not step under the unit suspended by a crane or other machines for transport; otherwise, injury or death may result. CAUTION - Be careful not to drop the product during transport. - Before hoisting, check the weight with the nameplate, crate, outline drawing, catalog, etc. Never hoist the product that exceeds load capacity of the crane or other mechanism being used to lift it;... -
Page 9: Installation
4. Installation DANGER - Do not use the unit in an explosive atmosphere; otherwise, explosion, ignition, an electric shock, injury, a fire, or damage to the equipment may occur. CAUTION - Do not use the products for purposes other than those shown on the nameplate or in the manu- facturing specifications;... -
Page 10: Coupling With Other Machines
5. Coupling with Other Machines CAUTION - Confirm the rotation direction before coupling with the AGV main unit. Difference in the rotation direction may cause injury or damage to the equipment. - Pay attention to the direct coupling accuracy when the unit is directly coupled with the AGV main unit. - Page 11 5. Coupling with Other Machines 5-2 Installation Procedure ■ ECO Type [1] Mounting Gearmotor - Fasten the bolt on the AGV main unit (or mounting Mounting part part). (Spigot Ⓐ) Mounting part Size Frame Size 5087E 5097E Spigot A Ø110 f8 Ø138 f8 Q’ty Size...
- Page 12 5. Coupling with Other Machines ■ PRO Type [1] Mounting Wheel - Apply an appropriate amount of molybdenum disulfide (an anti-fretting agent) to the circumference of spigot Ⓐ (there is no need for application to the end face). - Mount an O-ring at O-ring groove Ⓒ. (The O-ring is attached to prevent molybdenum disulfide applied to the spigot part from leaking outside through any gaps.) - Fix the wheel with a bolt.
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Page 13: Wiring
6. Wiring For wiring details, see the smartris Servo Drive Unit Maintenance Manual (No. DM1802E). DANGER - Do not handle the unit when cables are energized. Be sure to turn off the power when working on the unit; otherwise, electric shock may result. -
Page 14: Operation
7. Operation DANGER - Do not approach or touch rotating parts (output shaft, etc.) during operation; otherwise loose clothing may become caught in these rotating parts and cause serious injury or death. - When the power supply is interrupted, be sure to turn off the power switch. Unexpected resump- tion of power may cause electric shock, personal injury, or damage to the equipment. - Page 15 7. Operation 7-1 Items to Check Before Operation After installation and wiring are completed, check the following items before operating. - Is the wiring correct? - Is the unit properly coupled with the AGV main unit? - Are Mounting bolts tightened firmly? - Is the rotation direction as required? Upon completing the above checks, run the motor under no load, and gradually apply a load to it.
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Page 16: Daily Inspection And Maintenance
8. Daily Inspection and Maintenance DANGER - Do not handle the unit when cables are energized. Be sure to turn off the power when working on the unit; otherwise, electric shock may result. - Do not approach or touch any rotating parts (output shaft, etc.) while conducting maintenance with operation or the inspection of the unit, loose clothing may become caught in these rotating parts and cause serious injury or death. - Page 17 8. Daily Inspection and Maintenance 8-1 Daily Inspection Make certain to carry out daily inspection in accordance with Table 8-1. Lack of inspections is a source of trouble. Table 8-1 Daily Inspection Inspection Item Inspection Detail Current value Is the current no greater than the rated value shown on the nameplate? Noise Are there unusual noises, or are there extreme changes in the noises? Vibration...
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Page 18: Troubleshooting
9. Troubleshooting If any abnormal condition occurs, refer to Table 9-1, 9-2 and promptly take appropriate measures. If these actions do not solve the issue, immediately contact the nearest authorized maintenance shop. Table 9-1 Troubleshooting Problem Cause Correction Power failure Confirm battery and other power supplies. - Page 19 9. Troubleshooting Table 9-2 Troubleshooting Problem Cause Correction Foreign objects have entered Confer with authorized maintenance shop. Abnormal motor sounds Bearing damage Confer with authorized maintenance shop. Sudden speed changes Increase the time for speed changes. Overcurrent shut-off Extreme load fluctuation Decrease load fluctuation.
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Page 20: Construction Drawings
10. Construction Drawings 10-1 Construction Drawing (ECO Type) ① ② ③ ④ ⑤⑥⑦⑧⑨ ⑩ ⑪ ③ ⑫ ㉓ ㉒ ⑰ ㉑ ⑳ ⑲ ⑱ ⑰ ⑯ ⑮ ⑭ ⑬ Figure 10-1 ECO Type (E.g.: CHFM-5097E-SV-B-21) Table 10-1 Gear Motor Principal Parts Part Part Part... - Page 21 10. Construction Drawings 10-2 Construction (PRO Type) ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫ ⑬ ⑭ ⑮ ⑯ ⑰ ⑱ ⑲ ⑳ ㉗ ㉖ ㉓ ㉕ ㉔ ㉓ ⑨ ㉒ Figure 10-2 PRO Type (E.g.: CHFM-5097P-SV-B-21) Table 10-2 Gear Motor Principal Parts Part Part...
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Page 22: Warranty
11. Warranty The scope of warranty of our delivered products is limited only to what we manufactured. Warranty (period and description) The warranty period applies only to new products and represents 18 months after the ship- Period ment or 12 months after the actual operation, whichever is shorter. If the product failed within the warranty period, in the case where mounting is done prop- erly, connection and maintenance &... - Page 24 Worldwide Locations U.S.A Austria Korea Sumitomo Machinery Corporation of America Sumitomo (SHI) Cyclo Drive Germany GmbH Sumitomo (SHI) Cyclo Drive Korea, Ltd. (SCK) (SMA) (SCG) Room #913, Royal Bldg, Saemunan-ro 5 gil 19, Jongro-gu, SCG Branch Austria O ce 4200 Holland Blvd. Chesapeake, VA 23323, U.S.A. Seoul, Korea 03173 Gruentalerstraße 30A, 4020 Linz, Austria TEL (1)757-485-3355...
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