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Verus Engineering ZN6 Install Manual
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Verus Engineering ZN6 Install Manual

Street front splitter and race upgrade
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ZN6 / ZC6 Street Front Splitter and Race Upgrade
Rev
01
02
03
Confidential: Property of Verus Engineering. Not for Distribution outside intended recipient list.
Verus Engineering
sales@verus-engineering.com
Release Date: 2017/02/19
Approvals: E. Hazen, P. Lucas
Document Revisions
Date
Author
2017/02/06
E.Hazen
2017/03/05
E.Hazen
2017/08/08
P. Lucas
Install Manual
Author: Eric Hazen
Initial release of updated install manual format
Updated Race Upgrade Install Steps
Company name change from Velox to Verus
Description

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Summary of Contents for Verus Engineering ZN6

  • Page 1 E.Hazen Initial release of updated install manual format 2017/03/05 E.Hazen Updated Race Upgrade Install Steps 2017/08/08 P. Lucas Company name change from Velox to Verus Confidential: Property of Verus Engineering. Not for Distribution outside intended recipient list. Verus Engineering sales@verus-engineering.com...
  • Page 2 ENGINEERING | NORTH AMERICA Author: Eric Hazen REVISION: R02 Date: 2017/02/19 Recipients: Public ZC6 / ZN6 Street Front Splitter and Race Upgrade – Install Manual CONTENTS 1. Introduction ............................<3> 1.1. Overview ............................ <3> 1.2. Difficult ............................<3> 1.3. Time Required ..........................<3>...
  • Page 3 REVISION: R02 Date: 2017/02/19 Recipients: Public ZC6 / ZN6 Street Front Splitter and Race Upgrade – Install Manual 1. Introduction 1.1. Overview: Detailed instructions on installing the two piece front splitter with supplied support rod kit for the ZN6 ZC6 chassis.
  • Page 4 Author: Eric Hazen REVISION: R02 Date: 2017/02/19 Recipients: Public ZC6 / ZN6 Street Front Splitter and Race Upgrade – Install Manual 1.6.4. (2) Billet Aluminum Clevis Mounts 1.6.5. (4) Crash Beam Mounts 1.6.6. (1) Support Brace 1.6.7. (1) Two Piece Splitter Bracket 1.6.8.
  • Page 5 Date: 2017/02/19 Recipients: Public ZC6 / ZN6 Street Front Splitter and Race Upgrade – Install Manual 2.5. We now install the rivet nuts into the car’s underbody. View the below photo to ensure the correct holes are used. No holes should need to be drilled! The photo below is only the passenger side of the car but the driver’s side is a mirror image.
  • Page 6 Date: 2017/02/19 Recipients: Public ZC6 / ZN6 Street Front Splitter and Race Upgrade – Install Manual 2.7. Place the rivet nut into the hole. If you’d like to use the rivet nut backing washer, you’ll need access to the top side of the material you are riveting onto. Note, the backing washer is not necessary but will decrease the chance that the rivet gets pulled through the bumper.
  • Page 7 REVISION: R02 Date: 2017/02/19 Recipients: Public ZC6 / ZN6 Street Front Splitter and Race Upgrade – Install Manual 2.10. Below are pictures of a properly installed rivet nut. We did not use the backing washers here though feel free to if you would like, they are supplied with each kit.
  • Page 8 Author: Eric Hazen REVISION: R02 Date: 2017/02/19 Recipients: Public ZC6 / ZN6 Street Front Splitter and Race Upgrade – Install Manual 2.13. Install the splitter with the M6x1.0 x 30mm BHCS with large washers on each of the rivet-nuts. 2.14.
  • Page 9 REVISION: R02 Date: 2017/02/19 Recipients: Public ZC6 / ZN6 Street Front Splitter and Race Upgrade – Install Manual 2.16. We suggest to leave all bolts loose until they are all in and then tighten from the inside out. We also suggest you have the splitter held up by 4 or more bolts before letting the splitter free hang.
  • Page 10 Date: 2017/02/19 Recipients: Public ZC6 / ZN6 Street Front Splitter and Race Upgrade – Install Manual 3.3. Utilizing the center punch and counter sink, increase the size of these engraved holes to decrease the chance of the drill bit wandering while drilling. Using a drill and 1/4" drill bit, drill the 16 holes as straight through as possible.
  • Page 11 Date: 2017/02/19 Recipients: Public ZC6 / ZN6 Street Front Splitter and Race Upgrade – Install Manual 3.5. Place the splitter somewhere safe now that the vanes have been bolted on. Next up is to remove the plastic tray between the front bumper and the radiator support. This will allow you to reach your hands up to tighten the nuts and bolts for the crash beam supports.
  • Page 12 Date: 2017/02/19 Recipients: Public ZC6 / ZN6 Street Front Splitter and Race Upgrade – Install Manual 3.8. Then on each side of the car in the wheel wells, remove 4 plastic screw pins. Three are located down low (see below photo), the last one is up by the turn signal on the inside of the fender.
  • Page 13 Author: Eric Hazen REVISION: R02 Date: 2017/02/19 Recipients: Public ZC6 / ZN6 Street Front Splitter and Race Upgrade – Install Manual 3.10. The final push pin is circled here! Remove this and gently pry around the front bumper to remove it completely.
  • Page 14 REVISION: R02 Date: 2017/02/19 Recipients: Public ZC6 / ZN6 Street Front Splitter and Race Upgrade – Install Manual 3.12. It is recommended to use a starter drill bit next (top left of picture) as these can greatly help cutting through sheet metal and ensuring that the drill is going through the material straight.
  • Page 15 REVISION: R02 Date: 2017/02/19 Recipients: Public ZC6 / ZN6 Street Front Splitter and Race Upgrade – Install Manual 3.14. Ensure that the brackets will fit and that they can slide together till there is a 10mm gap between the two mounting holes for the splitter tie rods. Do this by using the (8) M6 x 1.0 x 16mm long BHCS, (8) M6 x 18mm, and the (8) M6 x 1.0 flanged nuts.
  • Page 16 REVISION: R02 Date: 2017/02/19 Recipients: Public ZC6 / ZN6 Street Front Splitter and Race Upgrade – Install Manual 3.16. Using the 4mm allen wrench and the 10mm wrench, tighten the rod end into the clevis, a washer is used between the bolt and the clevis. Use the 25mm long bolt and the M6 flanged nut on the other side.
  • Page 17 REVISION: R02 Date: 2017/02/19 Recipients: Public ZC6 / ZN6 Street Front Splitter and Race Upgrade – Install Manual 3.18. Place the lower aluminum plate underneath the splitter, roughly centered, and mark the center of the two slots as shown below.
  • Page 18 REVISION: R02 Date: 2017/02/19 Recipients: Public ZC6 / ZN6 Street Front Splitter and Race Upgrade – Install Manual 3.22. At this point, everything should be installed on the car and can be fully tightened. Ensure all bolts and nuts are tightened on the underside of the splitter and the support rods are fully tightened as well.
  • Page 19 Author: Eric Hazen REVISION: R02 Date: 2017/02/19 Recipients: Public ZC6 / ZN6 Street Front Splitter and Race Upgrade – Install Manual 3.25. Please contact Verus Engineering with any questions, comments, concerns, and feedback via sales@verus-engineering.com. Confidential: Property of Verus Engineering. Not for Distribution outside intended recipient list.

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