Advertisement

Quick Links

Operation Manual
KAKA Industrial
Specifications
Stock No. .....................................173214
Height...................................................38"
Mild Steel Capacity................5/16"x1-1/4"
or 1/4" x 2"
Right Angle Bending Capacity...........3/16"
x 1-1/4" or 1/4" x 1-1/4"
Center Pin Capacity...................1/4"thick
(use 1"die for greater)
Solid Rod Capacity............1/2" (use 3" die)
Die Sizes.............1" ,1-1/4" ,1-1/2" ,1-3/4" ,
2",2-1/2",3"
Bending Angle................................0-200°
Packing dimensions......880x265x265mm
(34 5/8x10 7/16 x10 7/16 inches)
Net weight.....................19.5KGS (43 lbs.)
Unpacking
The
COMPACT
shipped from the manufacture in a
carefully packed Carton box. Thoroughly
inspect the product upon opening the
package.
After
carefully inspect for any damage that may
BENDER
Y-P38
unpacking
the
unit,
®
have occurred during transit.
If damage has occurred, shipping damage
claims must be filed with the carrier and
are the responsibility of the user.
Check for completeness. Immediately
report missing parts to dealer.
Warning
The warnings, cautions and instructions
discussed
situations that could occur. It must be
understood
common sense and caution are factors
which cannot be built into this product,
but must be supplied by the operator.
SAVE THESE INSTRUCTIONS
Thank you for purchasing our YP-38
Compact Bender. Before attempting to
operate your new tool please read these
instructions thoroughly. You will need
these instructions for the safety warnings,
precautions,
maintenance procedures, parts list and
is
diagrams. Keep your invoice number with
these instructions. Write the invoice
number on the inside of front cover. Keep
the instructions and invoice in a safe, dry
place for future reference.
- 1 -
in
this
instructions
by
the
operator
assembly,
operation,
YP-38
or
that

Advertisement

Table of Contents
loading

Summary of Contents for KAKA Industrial YP-38

  • Page 1 Net weight.....19.5KGS (43 lbs.) but must be supplied by the operator. SAVE THESE INSTRUCTIONS Thank you for purchasing our YP-38 Compact Bender. Before attempting to operate your new tool please read these instructions thoroughly. You will need...
  • Page 2 Operation Manual YP-38 Model YP-38 jewelry may present a potential hazard SAFETY RULES when operating this machine. Please 1. Know your machine. Read this keep all apparel clear of the machine. 7. Don’t overreach. Keep proper footing manual carefully Learn the machine’s...
  • Page 3 Operation Manual YP-38 KAKA Industrial ® 14. Secure stand. Make sure the unit is securely mounted to a stable surface before operation. 15. Do not exceed the capacity of the unit. Do not use cheater bars or extends handle with any other devices.
  • Page 4 Operation Manual YP-38 Model YP-38 6. Insert fixed stop (#5) into the required 9. Take out stop block (#3), connect it with hole, show as figure 3. ring assembly (#10) by short hitch pin (#2), show as figure 6. Figure 6 Figure 3 7.
  • Page 5 Operation Manual YP-38 KAKA Industrial ® sharp-angle-bend attachment (#7), as Measuring Bend Angles appropriate. Install the block support (#4). When accuracy is required, you will need If the stop block (#3) is used, orient it a suitable device for measuring the bend properly.
  • Page 6 Operation Manual YP-38 Model YP-38 handle bends the material around either Fixed and Adjustable Stops the center pin (#2) or another die that has Fixed been installed on the center pin. Stop When you are bending material, the stop block will be located (using a hitch pin) at...
  • Page 7 Operation Manual YP-38 KAKA Industrial ® 2. Install the appropriate die at the when bending. Throughout this manual, appropriate hole in the handle. those four orientations are identified by a 3. Inset a piece of the material to be number (show as figure 10).
  • Page 8 Operation Manual YP-38 Model YP-38 Operation: Using the Sharp- Positioning the Block Support Angle-Bend Attachment Stop Block IMPORTANT: Read the previous section before you proceed to this section. Purpose of the Attachment Block Support The sharp-angle-bend attachment (#1) is Figure 11...
  • Page 9 Operation Manual YP-38 KAKA Industrial ® to show where you want to make the Sharp-Angle-Bend bends. Attachment Insert the material into the Bender so that #3 Hole in Loop half the width of the chalk mark shows and the other half is covered by the bending edge of the attachment.
  • Page 10 Operation Manual YP-38 Model YP-38 Example: Bending Handles Orientation Handles from Round Stock To make a typical handle, using a 9” ⁄ length of ” round stock and two pieces of flat stock: CAUTION: To make other sizes of 2” die 1”...
  • Page 11 Operation Manual YP-38 KAKA Industrial ® ⁄ 1. Install the sharp - angle - bend 5. Drill ” holes in the flat stock, and insert the handle halfway through the attachment. holes. 2. Place chalk marks on the material as shown under "Bend Sequence."...
  • Page 12 Operation Manual YP-38 Model YP-38 it to the mark (as in and make a TYPICAL TUBE CLAMPS ˚ bend. Single-Tube Clamp Double-Tube Clamp 7. Turn the stock end-for-end. Insert it to STOCK REQUIRED (for this example) the #4 mark (as in D), and make a 90 ˚...
  • Page 13 Operation Manual YP-38 KAKA Industrial ® center-pin die (as in B). 7. Make the second bend by pulling the ⁄ Clamp the stock against the stop block handle until it is about - in. From the using a vice-grip pliers, to prevent the stop pin.
  • Page 14 Operation Manual YP-38 Model YP-38 2. With a long hinge pin, install the stop 7. Remove the stop block, and install the block (oriented as in A). sharp-angle-bend attachment. 3. Insert the flat stock into the Bender so 8. You will have to temporarily remove the ⁄...
  • Page 15 Operation Manual YP-38 KAKA Industrial ® Example: Bending Anchor the diameter of the bolt blank: #2 Bolts and U-Bolts ⁄ ⁄ orientation for -in. or -in. bolts; #4 ⁄ orientation for -in. bolts. Anchor Bolts 3. Insert the bolt blank into the Bender so To make a 10-in.
  • Page 16 Operation Manual YP-38 Model YP-38 a test bend using unthreaded stock Length before you make a quantity of U-bolts. longer U-bolts, twice Keep a record of die sizes, die ◆ additional length desired to the "blank positions, and other measurements for length"...
  • Page 17 Operation Manual YP-38 KAKA Industrial ® Bending U-Bolts from 1⁄4-in. Round Stock FINISHED SIZE SETUP FOR BENDING Blank Loop Stop Block Stop Block Center Handle Handle Length I.D. Length Hole No. Orientation Meas't Pin Die Hole No. 2" 1" 5"...
  • Page 18 Operation Manual YP-38 Model YP-38 Bending U-Bolts from 1⁄2-in. Round Stock FINISHED SIZE SETUP FOR BENDING Blank Loop Stop Block Stop Block Center Handle Handle Length I.D. Length Hole No. Orientation Meas't Pin Die Hole No. ⁄ " ⁄ "...
  • Page 19 Operation Manual YP-38 KAKA Industrial ® Example: Bending Letters for Signs STOCK REQUIRED ⁄ -in. stock; 2-in. max. width One 14-in. blank One 3 -in. blank ⁄2 The following pages show how to make all 26 letters of the alphabet, in a typical style.
  • Page 20 Operation Manual YP-38 Model YP-38 Bend No. 2 STOCK REQUIRED ⁄ -in. stock; -in. max. width Slide the stock to the #15 chalk mark (as ⁄ -in. blank in B), and bend it to 76 ˚ . Recheck the -in. blank angle.To remove the part from the Bender,...
  • Page 21 Operation Manual YP-38 KAKA Industrial ® Bend No. 4 Again reverse the stock end-for-end. Move it to the #10 chalk mark (as in D), and bend it to 45˚. Recheck the angle. To remove the part from the Bender, remove...
  • Page 22 Operation Manual YP-38 Model YP-38 STOCK REQUIRED BEND SEQUENCE ⁄ -in. stock; 2-in. max. width One 14-in. blank ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ”│ ” │ ”│ ”│ ” │ ”│ │ │ Setup Make chalk marks on the 14-in. blank as Mark shown on the "Bend Sequence."...
  • Page 23 Operation Manual YP-38 KAKA Industrial ® Bend No. 5 Slide the stock to the #16 chalk mark (as in E), and bend it to 45 ˚ . Recheck the angle. Bend No. 6 Slide the stock to the #13 chalk mark (as in F), and bend it to 45˚.
  • Page 24 Operation Manual YP-38 Model YP-38 to 45˚. Recheck the angle before you go on to the second bend. Chalk-mark the ring, or set a stop, for ease of repeating the 45˚ bend. Bend No. 2 Slide the stock to the #15 chalk mark (as in B), and bend it to 45˚.
  • Page 25: Table Of Contents

    Operation Manual YP-38 KAKA Industrial ® STOCK REQUIRED BEND SEQUENCE ⁄ -in. stock; -in. max. width ⁄ -in. blank ⁄ -in. blank ⁄ ⁄ ⁄ ⁄ ”│ ” ” ”│ │ │ │ │ ⁄ ” │ │ Setup ⁄...
  • Page 26: 16 -In. Stock; 2 -In. Max. Width

    Operation Manual YP-38 Model YP-38 STOCK REQUIRED Bend No. 4 ⁄ -in. stock; -in. max. width ⁄ Slide the stock to the #10 chalk mark (as 8-in. blank ⁄ -in. blank in D), and bend it to 90 ˚ . Recheck the angle.
  • Page 27: One

    Operation Manual YP-38 KAKA Industrial ® STOCK REQUIRED STOCK REQUIRED ⁄ ⁄ -in. stock; -in. max. width -in. stock; -in. max. width -in. blank -in. blank ⁄ -in. Blank -in. blank BEND │ 1” │ Setup Make a letter "C" as shown on page 23.
  • Page 28: One

    Operation Manual YP-38 Model YP-38 STOCK REQUIRED ⁄ -in. stock; -in. max. Width BEND SEQUENCE(5-in.blanks) One 5-in. Blank -in. Blank │ │ │ ” │ ” ⁄ ⁄ Finishing Position the -in. piece between the bent pieces as shown and tack-weld it.
  • Page 29: Chalk Mark, (As In A), And Bend It To 45

    Operation Manual YP-38 KAKA Industrial ® remove that holds STOCK REQUIRED ⁄ -in. stock; -in. max. width sharp-angle-bend attachment. One 10-in. blank BEND SEQUENCE ⁄ ⁄ ⁄ ”│ ” ”│ │ │ Finishing Grind and sand all sharp corners. Setup Make chalk marks on the blanks as shown on the "Bend Sequence."...
  • Page 30 Operation Manual YP-38 Model YP-38 STOCK REQUIRED BEND(7-in.blank) ⁄ -in. stock; -in. max. width One 7-in. blank -in. Blank ⁄ ⁄ │ ” │ -in. Blank 6” Setup Make chalk marks on the 7-in. blanks as shown on the "Bend Sequence."...
  • Page 31 Operation Manual YP-38 KAKA Industrial ® Bend No. 1 Insert the blank into the Bender to the #6 chalk mark, and bend it to 45˚ . Recheck the angle. Bend No. 2 Slide the stock to the #15 chalk mark, and bend to 90˚.
  • Page 32 Operation Manual YP-38 Model YP-38 To remove the part from the Bender, STOCK REQUIRED ⁄ -in. stock; -in. max. width remove that holds ⁄ One 8 -in. Blank sharp-angle-bend attachment. Two 6-in. Blanks Finishing Tack-weld the pieces together. Recheck that the straight legs are parallel.
  • Page 33 Operation Manual YP-38 KAKA Industrial ® STOCK REQUIRED ⁄ -in. stock; -in. max. width -in. blank ⁄ -in. blank ” ⁄ Finishing Tack-weld the two pieces together as Setup shown. Make a letter "C" from the 14-in. blank as Grind and sand all sharp corners.
  • Page 34 Operation Manual YP-38 Model YP-38 STOCK REQUIRED ⁄ -in. stock; -in. max. width One 14-in. blank ⁄ -in. blank -in. blank ⁄ -in. blank 2” ⁄ 4” Setup Make a letter "O" (above). Finishing Tack-weld the short pieces to the "O" as shown above.
  • Page 35 Operation Manual YP-38 KAKA Industrial ® STOCK REQUIRED BEND SEQUENCE ⁄ -in. stock; -in. max. Width ⁄ One 16 -in. blank ⁄ ⁄ ⁄ ⁄ │1”│ 2 │1”│ 2 │ 1”│ ” │1”│ ” │1”│ │1”│ ” ” CAUTION: Because of the number of bends, it is especially important to check all bend angles carefully when making the letter "S."...
  • Page 36 Operation Manual YP-38 Model YP-38 Bend No. 3 Slide the blank to the #24 chalk mark (as in C), and bend it to 41 ˚ . Recheck the angle. Bend No. 4 Slide the blank back to the #10 chalk mark (as in D), and bend it to 45˚.
  • Page 37 Operation Manual YP-38 KAKA Industrial ® Bend No. 8 Slide the blank back to the #14 chalk mark (as in H), and bend it to 45 ˚ . Recheck the angle. Bend No. 9 Reverse the stock end-for-end. Pull the pin in the sharp-angle-bend attachment to allow space for the blank.
  • Page 38 Operation Manual YP-38 Model YP-38 Bend No. 1 Insert the blank into the Bender to the #6 chalk mark (as in A), and bend it to 45˚ . Recheck the angle. Chalk mark the ring, or set a stop, for ease of repeating the 45˚...
  • Page 39 Operation Manual YP-38 KAKA Industrial ® the #24 chalk mark (as in C), and bend Setup it to 45˚. Recheck the angle. ⁄ Make chalk marks on the -in. blank Bend No. 4 as shown on the "Bend Sequence." Slide the stock to the #10 chalk mark (as in D), and bend it to 45.
  • Page 40 Operation Manual YP-38 Model YP-38 part, pull the pin in the sharp-angle-bend Finishing attachment. Grind and sand all sharp corners. STOCK REQUIRED ⁄ -in. stock; -in. max. width ⁄ Two 13 2-in. blank Make the letter "W" by tack-welding together two letter "V"s (the same as a letter "M").
  • Page 41 Operation Manual YP-38 KAKA Industrial ® ⁄ STOCK REQUIRED BEND SEQUENCE(9 2-in.blank) ⁄ -in. stock; -in. max. Width ⁄ 2-in. blank ⁄ -in. blank ⁄ ⁄ ” ” │ │ │ │ Setup Make chalk marks on the blank as shown on the "Bend Sequence."...
  • Page 42 Operation Manual YP-38 Model YP-38 ⁄ STOCK REQUIRED BEND SEQUENCE(7 2-in.blank) ⁄ -in. stock; -in. max. Width ⁄ One 13 2-in. blank │1”│ │1”│ Setup ⁄ Make chalk marks on the -in. blank as shown on the "Bend Sequence." Bend No. 1 Insert the blank into the Bender to the #6 chalk mark (as in A), and bend it to 50˚...
  • Page 43 Operation Manual YP-38 KAKA Industrial ® Parts List Part # Description Long Hitch Pin Short Hitch Pin Stop Block Block Support Fixed Stop Loop Spacer Sharp-Angle-Bend Attachment Handle Extension Arm Handle Ring Assembly Stand Handle Pin with Hair Clip Ring Spacer...
  • Page 44 Operation Manual YP-38 Model YP-38 Parts Diagram - 44 -...
  • Page 45 Operation Manual YP-38 KAKA Industrial ® - 45 -...
  • Page 46 Operation Manual YP-38 Model YP-38 NOTES - 46 -...
  • Page 47 Operation Manual YP-38 KAKA Industrial ® SERVICE RECORD SERVICE RECORD KAKA KAKA ® Industrial Industrial ® Date Date Maintenance performed Maintenance performed Repair components require Repair components require - 47 -...
  • Page 48 Edition 1 04/2018 Copyright 2018 KAKA © If you have any questions about the use of this product, please contact the nearest one to you as below: KAKA INDUSTRIAL LLC KAKA INDUSTRIAL LTD KANG INDUSTRIAL PTY LTD Mail: Mail: Mail: info@kakaindustrial.com...

This manual is also suitable for:

173214

Table of Contents