Deka Unigy II Installation And Operation Manual
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Deka Unigy II Installation And Operation Manual

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Installation and Operation Manual
HIGH
VOLTAGE...
RISK OF SHOCK.
DO NOT TOUCH
EXPLOSIVE GASES
UNINSULATED
TERMINALS OR
CAN CAUSE BLIND-
CONNECTORS.
NESS OR INJURY.
KEEP VENT CAPS TIGHTLY IN PLACE.
SEE INSTALLATION, MAINTENANCE AND OPERATION
INSTRUCTIONS FOR IMPORTANT SAFETY PRECAUTIONS.
WARNING: Battery posts, terminals and related accessories
Required by
contain lead and lead compounds, chemicals known to the
California
state of California to cause cancer and birth defects or other
Proposition 65
reproductive harm. Wash hands after handling.
SECTION I
Procedures ..........................2
SECTION II
Unpacking ............................2
Storage ................................3
SECTION III
Electric Code for
Maintenance Access............3
Module Installations ............3
SECTION IV
Connector Assembly............4
Terminal Assembly ..............4
Check Procedure ..............4-5
DANGER
SHIELD
NO
EYES.
SULFURIC ACID
•SPARKS
CAN CAUSE
•FLAMES
BLINDNESS OR
•SMOKING
SEVERE BURNS.
VENTILATE WELL WHEN IN AN ENCLOSED
SPACE AND WHEN CHARGING.
REPAIR SHOULD BE PERFORMED ONLY
BY A QUALIFIED SERVICE TECHNICIAN.

TABLE OF CONTENTS

SECTION IV (cont.)
Electrical Connection (cont.)
Parallel Strings ....................5
Assembly ............................6
Assembly ............................6
Assembly ............................6
SECTION V
Float Voltages ......................6
Equalizing ............................6
SECTION VI
SECTION VII
Annual Inspection ................7
Battery Cleaning ..................7
Capacity Testing ..................7
®
FLUSH EYES
AND RELATED PARTS
IMMEDIATELY
CONTAIN LEAD
WITH WATER.
GET
MEDICAL
HELP
FAST.
AFTER HANDLING !
WARNING: Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known to the
State of California to cause cancer and reproductive harm.
California Proposition 65 Workplace Warning Sign
Must be posted in workplace near batteries.
SECTION VIII
Procedure ............................7
FIGURES ............................8-12
Assembly ......................13-14
APPENDIX B
Data Sheet ....................15-16
APPENDIX C
Report..................................17
APPENDIX D
Technical
Information ....................18-20
BATTERIES
WASH HANDS
1/99

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Summary of Contents for Deka Unigy II

  • Page 1: Table Of Contents

    ® Installation and Operation Manual DANGER BATTERIES HIGH FLUSH EYES AND RELATED PARTS IMMEDIATELY VOLTAGE... CONTAIN LEAD SHIELD WITH WATER. RISK OF SHOCK. EYES. SULFURIC ACID DO NOT TOUCH •SPARKS EXPLOSIVE GASES UNINSULATED CAN CAUSE MEDICAL •FLAMES TERMINALS OR CAN CAUSE BLIND- BLINDNESS OR HELP CONNECTORS.

  • Page 2: Safety Precautions

    ® SAFETY PRECAUTIONS 9. Adequately secure battery modules to the floor. 10. Connect support structures to ground system in Although all valve-regulated batteries have the elec- accordance with applicable codes. trolyte immobilized within the cell, the electrical hazard DANGER associated with batteries still exists. Work performed on these batteries should be done with the tools HIGH VOLTAGE SHIELD...

  • Page 3: Storage

    Storage 1. Cells should be stored indoors in a clean, level, dry, cool location. Recommended storage temperatures are 0˚F to 90˚F (–18˚C to 32˚C). Store in a horizon- tal position only. 2. Stored lead-acid batteries self discharge and must be given a boost charge six months from the date of manufacture to prevent permanent performance degradation.

  • Page 4: Electrical Connection

    ® Fig. 3-4 Fig. 4-1 Terminal Assembly 1. Attach the terminal mounting bracket to the module frame. (Side terminal–see Fig. 4-3, pg. 9, top termi- nal–see Fig. 4-4 and 4-5, pg. 10.) 2. Attach the terminal plates to the battery posts and then to the mounting bracket.

  • Page 5: Parallel Strings

    3. Measure and record the intercell connection resis- Parallel Strings tance using a milliohmmeter. This helps determine When paralleling valve-regulated batteries, the capacity, the adequacy of initial installation and can be used arrangement, and external circuit length should be as a reference for future maintenance requirements. identical for each battery.

  • Page 6: Module Front Shield Assembly

    ® Module Front Shield Assembly exceed 95˚F (35˚C) and never exceed 105˚F (40.5˚C) for more than an eight-hour period. 1. Remove clear protective covering from the shields. Operating at temperatures greater than 77˚F (25˚C) 2. Attach the standoff through the shield and fasten will reduce the operating life of the battery.

  • Page 7: Micro-Ohm Readings

    Record all find- ings. Should it be determined that any individual cell(s) Fig. 8-3 need to be replaced, contact your nearest Unigy II Agent or East Penn Service Center. CELL REMOVAL PROCEDURE 1. Before removing cells, review safety procedures on page 2 of this manual.

  • Page 8: Figures

    ® “ ” Fig. 3-1 Fig. 3-2 Fig. 3-3...
  • Page 9 Fig. 4-2 Fig. 4-3...
  • Page 10 ® Fig. 4-4 Fig. 4-5...
  • Page 11 Fig. 4-6 Fig. 4-8...
  • Page 12 ® Fig. 4-11 Fig. 4-13...

  • Page 13: Appendix A Relay Rack Assembly

    APPENDIX A Relay Rack Assembly 1. Attach the floor mounting brackets to the frame CAUTION: Never lift more than one module at a time with the lifting slings. upright. (Refer to Fig. A-1, pg. 13 for relay rack assembly.) 4. Remove the next module and bolt it to the first NOTE: If installing battery without relay rack, module.
  • Page 14 ® APPENDIX A Fig. A-3 Fig. A-4...

  • Page 15: Material Safety Data Sheet

    UNIGY II – VALVE REGULATED LEAD ACID BATTERY – ABSORBED ELECTROLYTE BATTERY SEALED NON-SPILLABLE SECTION I Manufacturer’s Name: East Penn Manufacturing Co., Inc., Deka Road, Lyon Station, PA 19536 Telephone Number for Information: (610) 682-6361 Original Date Prepared: 1/31/92 Emergency Telephone Number: CHEMTREC: 1-800-424-9300 Revision #5 September 1998 In Washington D.C.
  • Page 16 Label Requirement Corrosive IATA: AVR Series (Unigy II), have successfully completed the A67 testing requirements applicable with the IATA Dangerous Goods Regulation. RCRA: Spent lead-acid batteries are not regulated as hazardous waste when recycled. Spilled sulfuric acid is a characteristic hazardous waste, EPA hazardous waste number D002 (corrosivity).

  • Page 17: Battery Maintenance Report

    ® APPENDIX C BATTERY MAINTENANCE REPORT Date ______________________ Company ____________________________________________________________________________________________ Address______________________________________________________________________________________________ Battery Location and/or Number ____________________________________________________________________________ No. of Cells ____________________ Type ______________ Date New ____________ Date Installed________________ Charger Output__________________________ Ambient Air Temperature ______________________°F Total Battery Voltage ______________________________ Panel Meter Volts ____________________ INDIVIDUAL CELL READINGS Cell Serial...
  • Page 18 ® APPENDIX D UNIGY II Discharge Rates in Amperes to 1.75 VPC Final @ 77°F (25°C) Hours CELL Nom. A.H. Cap. TYPE (8 Hr. Discharge Rate) 45AH 6AVR45-5 6AVR45-7 6AVR45-9 6AVR45-11 6AVR45-13 6AVR45-15 75AH 6AVR75-5 6AVR75-7 6AVR75-9 6AVR75-11 6AVR75-13 6AVR75-15...

  • Page 19: Information

    Module Dimensional Information “D” “L” “H” 4.00 48 volt assembly with standard covers. RECYCLE No. of 45 Amps per Positive 75 Amps per Positive 85 Amps per Positive Cells Plts. Module 20.19 8.50 17.50 24.50 — — 512.8 215.9 444.5 81.19 622.3 117.48...
  • Page 20 ® APPENDIX D (continued) Unigy II Acid Volumes & Weights ELECTROLYTE PURE ACID TYPE GALLONS POUNDS POUNDS 45-5 1395 0.37 1.56 45-7 1955 0.52 2.18 45-9 2520 0.67 2.82 45-11 3080 0.81 3.44 45-13 3640 0.96 10.4 4.07 45-15 4200 1.11...

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