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Summary of Contents for Montanari MGS19
- Page 1 MANUALS INSTALLATION, USE AND MAINTENANCE GEARLESS MGS19 RANGE www.montanarigiulio.com...
- Page 2 You may check your supply, configure the inverter, download manuals, tech reports, certificates and much more. Search for Montanari Giulio mobile App, available on Google Play and App store. SCAN THE QR TO DOWNLOAD SCAN THE QR TO DOWNLOAD...
- Page 3 We are proud to have you as a customer and user of the Montanari traction machines, and we are confident that we can work together for a long time. Thanks again for your choice.
- Page 4 REV. DATE DESCRIPTION EDITED BY VERIFIED BY APPROVED BY Technical Dept STEFANO BERTONI 04/03/2020 First Redaction Marketing Dept Alberto Mantovani (DTE) Technical Dept STEFANO BERTONI 08/07/2020 Update Marketing Dept Alberto Mantovani (DTE) Technical Dept STEFANO BERTONI 02/03/2021 Update Marketing Dept Alberto Mantovani (DTE) Technical Dept...
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Page 5: Table Of Contents
ENGLISH MGS19M - L CONTENTS GENERAL INFORMATION ..............7 1.1 Introduction .................... 7 1.2 Copyright ....................7 SAFETY ....................8 2.1 Intended use ..................8 2.2 User’s obligations ................... 8 2.3 Correct disposal ..................9 2.4 Specific hazards ..................9 2.5 Legal References .................. - Page 6 OPERATION ..................25 8.1 Connections ..................25 8.2 Additional components ................ 25 8.3 General operation information ............. 25 TROUBLESHOOTING, MAINTENANCE AND REPAIR ......25 9.1 General information ................25 9.2 Traction/return sheave ................26 9.3 Replacement of components ............... 26 9.4 Problems, causes and solutions ............26 9.5 Maintenance and repair ...............
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Page 7: General Information
1.2 Copyright All rights to these operating instructions belong to Montanari Giulio & C. S.r.l. The information in this manual may not be reproduced or used in an unauthor- ized manner or made available to third parties without prior approval. -
Page 8: Safety
SAFETY 2.1 Intended use The MGS19 gearless machine is supplied ready for safe and reliable use. Any modification by the user that may affect safety or reliability is prohibited; it is also prohibited to tamper with devices or functions designed to prevent acci- dental contact. -
Page 9: Correct Disposal
These plates must be kept clean and legible at all times. Missing plates must be replaced. • All spare parts can be obtained from Montanari Group. 2.3 Correct disposal Respect the environment and dispose of the product according to the regulations in force in the country of installation. - Page 10 www.montanarigiulio.com REV: 04_07_2022...
- Page 11 ENGLISH MGS19M - L Tab. 4 BRAKE CHARACTERISTICS Brake Braking Model Power Voltage Current Certificate model Force [Nm] MGS19M RTW125 2X64W 207V 2X0.3A 2X125Nm EU-BD 954 2 x 265 W 207V 2 x 1,3 A DC PK MGS19L RTW180 2 x200 Nm EU-BD 954 2 x 67 W 104V...
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Page 12: Dimensions
3.2 Dimensions The technical drawing and the overall dimensions follow. Tab. 5 Traction Sheave [mm] Dimensions [mm] Gearless Type Ø D MGS19M Fig. 2 MGS19M Ø www.montanarigiulio.com REV: 04_07_2022... - Page 13 ENGLISH MGS19M - L Tab. 6 Traction Sheave [mm] Dimensions [mm] Gearless Type Ø D MGS19L Fig. 3 MGS19L Ø www.montanarigiulio.com REV: 04_07_2022...
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Page 14: Transport And Storage
It is recommended to check the conditions of the material when it is re- ceived. In case of damage, do not proceed with the installation unless expressly authorized by Montanari Giulio & C. Observe the symbols on the packaging to prevent damage to property or personal injury. Here are the meanings of the symbols that may appear on the packaging. -
Page 15: Storage
The unit consists of the main groups as shown in Fig. 5 - 6 - 7 - 8 MGS19 M - L are equipped with a PTC thermal probe inside the windings to protect against overheating (winding temperature up to 130°C) and with a ther- mo-contact for the activation of the fans. - Page 16 MGS19M Motor cable outlet Cooling fan Brake Traction sheave Fixing holes Standard guards Label Fig. 5 MGS19M Brake detail Cooling fan Brake levers Brake electromagnet Standard guards Fixing holes Encoder Fig. 6 www.montanarigiulio.com REV: 04_07_2022...
- Page 17 ENGLISH MGS19M - L MGS19L Motor cable outlet Cooling fan Brake Fixing holes Traction sheave Standard guards Label Fig. 7 MGS19L Brake detail Cooling fan Brake levers Traction sheave Brake electromagnet Standard guards Fixing holes Encoder Fig. 8 www.montanarigiulio.com REV: 04_07_2022...
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Page 18: Brake
5.3 Brake The gearless machine is supplied with a brake that conforms to the standards indicated in paragraph 2.5. The brake system is pre-calibrated by the manufacturer and no further adjustment is required. The brake system operates as follows: • Not powered (electromagnet not powered): the brake disc is clamped by the movable surfaces (yellow arrows on Fig. -
Page 19: Installation
ENGLISH MGS19M - L INSTALLATION 6.1 General installation information The gearless machine must be installed in a building or in a closed travel com- partment. Do not use the gearless machine in an explosive atmosphere. The room temperature must be between 0°C and +40°C. Assembly and installation must be carried out with great care by qualified and trained personnel. - Page 20 Place the unit on the installation surface and secure it. • Fixing screws and nuts must be tightened to the prescribed torque. • Use bolts with a minimum strength class of 8.8. • Do not force or hit the fixings to position them; this could damage the bearings, rings, etc.
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Page 21: Electrical Installation - Connections
ENGLISH MGS19M - L 6.4 Electrical installation - Connections The gearless machine is supplied with: • Cable for the power supply of the motor [1 - 2 - 3, Ground, SC] (Fig. 14), for the power supply of the cooling fan (230 Vac) [F7-F8] and of the PTC [T5-T6] (Fig. 14). - Page 22 Power supply Fig. 15 Brake Microswitch cable Blue Black Grey Coil power supply cable Blue Brown Below an example for setting the parallel connection of the brake coil. Standard mode: It is possible controlling only contactor 1 and leaving contactors 2 and 3 closed. (Fig.
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Page 23: Connection Of The Brake For Rescue System
ENGLISH MGS19M - L CONNECTION OF THE BRAKE FOR RESCUE SYSTEM The cable and release lever can be supplied on request. The kit is shown in Fig. 17. Fig. 17 Connection cable Lever for manual for brake levers for Components for brake release. -
Page 24: Connection Of The Cable To The Hand Release Lever
7.2 Connection of the cable to the hand release lever Fix the lever to the wall with Fig. 19 the bolts (not supplied). Connect the cable to the support as shown in Fig. 20. Insert the other end of the cable into the screw hole. -
Page 25: Operation
If third party additional components or options are installed, please refer to the information in the respective separate documentation provided. 8.3 General operation information When operating the MGS19 unit, be sure to check that the following situations do not occur: • Excessive operating temperature. -
Page 26: Traction/Return Sheave
Periodically, at least once a year, check the wear of the grooves in the traction sheave. In case of slipping ropes or excessive wear, contact Montanari Giulio & C. for replacement instructions, always indicating the serial number. 9.3 Replacement of components Instructions for the replacement of any component must be requested each time from the technical department specifying the serial number. -
Page 27: Maintenance And Repair
ENGLISH MGS19M - L 9.5 Maintenance and repair 9.5.1 General indications The unit must only be used, maintained and repaired by authorized, properly trained and qualified personnel. Compliance with the inspection and maintenance intervals is part of the condi- tions for the validity of the warranty. 9.5.2 Description of maintenance activities Stop the unit and put it out of service. -
Page 28: Spare Parts
10. SPARE PARTS 10.1 General information By keeping the main spare parts and wear parts in stock, the unit can always be used. 10.2 How to order spare parts The manufacturer guarantees only genuine spare parts and accessories sup- plied by him. Other parts not supplied by the manufacturer have not been tested or appro- ved. - Page 29 ENGLISH MGS19M - L www.montanarigiulio.com REV: 04_07_2022...
- Page 30 MONTANARI GROUP HEADQUARTER Montanari Giulio & C. Srl Via Bulgaria 39 - 41122 - Modena - Italia Tel: +39 059 453611 - Fax: +39 059 315890 - info@montanarigiulio.com www.montanarigiulio.com...
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