Page 1 Voltage regulator ® TAPCON 250 Operating instructions 8595017/00 EN...
Page 2 © All rights reserved by Maschinenfabrik Reinhausen Dissemination and reproduction of this document and use and disclosure of its content are strictly prohibited unless expressly permitted. Infringements will result in liability for compensation. All rights reserved in the event of the granting of patents, utility models or designs.
Page 3: Table Of Contents
Function description of the voltage regulation .................. 22 Performance features ........................ 23 Design............................... 24 4.4.1 Display, operating elements and front interface.................... 25 4.4.2 LEDs ................................... 26 4.4.3 ISM® assemblies .............................. 27 4.4.4 Connections and fuses............................ 36 ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 4 Wiring digital outputs DO ............................ 66 6.4.10 Wiring resistor contact series .......................... 66 6.4.11 Connecting the power supply.......................... 66 Performing tests.......................... 68 Initial steps........................ 69 Establishing connection to visualization ................... 69 Commissioning......................... 72 Commissioning wizard........................ 72 ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 5 Power monitoring .............................. 111 9.2.5 Power flow monitoring............................ 113 9.2.6 Monitoring settings ............................ 115 9.2.7 TAPCON® 2xx retrofit............................ 115 On-load tap-changer regulator...................... 118 9.3.1 Voltage regulation ............................. 118 9.3.2 Line drop compensation............................ 127 9.3.3 U bandwidth monitoring ............................ 129 ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 6 Technical data......................... 156 13.1 TC250 technical data........................ 156 13.1.1 Display elements............................... 156 13.1.2 Materials................................ 156 13.1.3 Dimensions ............................... 156 13.1.4 Voltage supply.............................. 156 13.1.5 Voltage measurement and current measurement..................... 157 13.1.6 Ambient conditions............................ 158 13.1.7 Standards and directives........................... 158 ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 7 13.2.13 System networking MC 2-2 .......................... 173 13.2.14 SCADA/communication interfaces ........................ 174 13.2.15 Tap position capture / resistor contact series.................... 175 13.3 Connection diagrams........................ 176 TC250_final_BASIC.pdf ............................ 177 TAPCON® 250 PRO............................ 181 TAPCON® 250 EXPERT .......................... 185 Glossary .......................... 189 ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 8: Introduction
Download the operating instruc- tions from the device. The operating instructions are also available on the Maschinenfabrik Reinhausen GmbH website and in the MR Customer Portal. 1.4 Notation conventions 1.4.1 Hazard communication system Warnings in this technical file are displayed as follows.
Page 9 Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE Indicates measures to be taken to prevent damage to property. Table 1: Signal words in warning notices ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 10: Information System
In this technical file it is laid out as follows: Important information. 1.4.3 Instruction system This technical file contains single-step and multi-step instructions. Single-step instructions Instructions which consist of only a single process step are structured as fol- lows: ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 11: Typographic Conventions
Function monitoring alarm triggered signals [► Number of pages] Cross reference [► Page 41]. Glossary entry, abbreviations, defini- Dotted underscore Glossary entry ..............tions, etc. Table 3: Typographic conventions used in this technical file ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 12: Safety
▪ The product is intended for installation. Make sure that all fire safety pre- cautions and protection against electric shock are met. ▪ Make sure that the resistance to mechanical stress is met. ▪ The product is intended for indoor use in non-hazardous areas. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 13: Inappropriate Use
▪ Regularly check the operational reliability of safety equipment. ▪ Comply with the inspection work, maintenance work and maintenance in- tervals described in this technical file. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 14 Highly flammable or explosive gases, vapors and dusts can cause serious explosions and fire. ▪ Do not install or operate the product in areas where a risk of explosion is present. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 15: Personnel Qualification
▪ Only modify the product after consultation with Maschinenfabrik Rein- hausen GmbH. Spare parts Spare parts not approved by Maschinenfabrik Reinhausen GmbH may lead to physical injury, damage to the product and malfunctions. ▪ Only use spare parts that have been approved by Maschinenfabrik Rein- hausen GmbH.
Page 16: Personal Protective Equipment
Technical Service department. This ensures that all work is per- formed correctly. If maintenance is not carried out by our Technical Service department, please ensure that the personnel who carry out the mainte- nance are trained and authorized by Maschinenfabrik Reinhausen GmbH to carry out the work. Authorized personnel Authorized personnel are trained by Maschinenfabrik Reinhausen GmbH to carry out special maintenance.
Page 17 Hard hat To protect against falling and flying parts and materials. Hearing protection To protect against hearing damage. Protective gloves To protect against mechanical, thermal, and electrical hazards. Table 4: Personal protective equipment ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 18: Security
SSL/TLS protocol. In addition to en- crypting communication, this protocol also checks the authenticity of the server. ▪ Use TLS version 1.2 or higher wherever possible. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 19: Communication Interfaces
Port deactivated Table 5: Interfaces and open ports of the CPU assembly Port is closed if you activate the device's SSL encryption. Port is opened if you activate the device's SSL encryption. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 20: Encryption Standards
Port is closed if you activate the device's SSL encryption. Port is opened if you activate the device's SSL encryption. 3.5 Encryption standards The device supports the following TLS versions: ▪ TLS 1.0 ▪ TLS 1.1 ▪ TLS 1.2 ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 21 Authentication Encryption Key length Operating Hash func- mode tion ECDHE WITH SHA265 ECDHE ECDSA SHA256 ECDH SHA256 SHA384 Table 7: Cipher suite The device uses the SHA512 hash function to save passwords. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 22: Product Description
The device parameters can be adjusted to the line voltage behavior to achieve a balanced control response with the on-load tap-changer only per- forming a small number of tap-change operations. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 23: Performance Features
▪ Hunting counter ▪ Reverse power flow ▪ Line drop compensation – R&X compensation: Compensation for voltage drops on the line – Z compensation: Compensation for voltage fluctuations in the meshed grid ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 24: Design
– Reactive power monitoring – Power factor monitoring ▪ Display of all measured values such as voltage, current, active power, ap- parent power and reactive power 4.4 Design Figure 4: Example TC250 setup ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 25: Display, Operating Elements And Front Interface
3 LEFT cursor Navigate to the left in the menu 4 Front interface RJ45 Ethernet interface 5 AUTO/MANUAL key Switches between AUTO/MANUAL oper- ating mode 6 Miniature circuit breaker Voltage 250 VAC / 2.5 A ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 26: Leds
Only possible with user authorization and in the local (manual mode) oper- ating mode. 4.4.2 LEDs Figure 6: LEDs 1 Light-level sensor 2 Power supply LED Green Lights up during commissioning / volt- age connection of the display. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 27: Ism® Assemblies
2 Communication interfaces CI 3 CPU 4 Power supply PS 5 AO 4 6 U 3 7 I 3 8 AI 4 9 DI 16-24V 10 DI 16-110V 11 DO 8 12 CAN module 13 RJ45 interface module ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 28 The functions of the assemblies are de- scribed in the following sections. You will find more information about the as- semblies in the Technical data [►Section 13, Page 156] section. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 29 The CPU assembly is the central processing unit for the device. It contains the following interfaces: ▪ Serial interface RS485/422 (electrically isolated, X4) ▪ Internal system interface RS232 (X5) ▪ 2x Ethernet 10/100 Mbps (electrically isolated, X2, X3) RS-232 RS-485 Figure 10: CPU assembly ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 30 4.4.3.1.4 Power supply PS The PS assembly contains the power supply unit for supplying power to the ISM® assemblies. The RY LED signals that the assembly is ready for opera- tion. Figure 12: PS assembly ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 31 4.4.3.1.6 Digital inputs DI 16-110 V The DI 16-110V assembly has 16 digital inputs with a nominal voltage of 110 V DC/AC. The RY LED signals that the assembly is ready for operation. Figure 14: DI 16-110V assembly ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 32 The AI 4 assembly provides you with 4 analog inputs for measuring the cur- rent (-20...+20 mA) or voltage (-10...+10 V) of analog sensors. The RY LED signals that the assembly is ready for operation. Figure 16: AI 4 assembly ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 33 Figure 17: AO 4 assembly 4.4.3.1.10 Voltage measurement U 3 The U3 assembly is used for measuring 1-phase voltage. The RY LED sig- nals that the assembly is ready for operation. Figure 18: U 3 assembly ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 34 The RY LED signals that the assembly is ready for operation. The ER LED signals that the device has detected an error. Figure 20: BES assembly ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 35 ▪ 2x RJ45 (ETH12, ETH22) ▪ 2x Duplex-LC (SFP module) (ETH11, ETH21) The media converter is designed to be transparent for the network and does not have its own IP address. Figure 22: MC 2-2 assembly ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 36: Connections And Fuses
Technical data [►Section 13, Page 156] section. Figure 23: Rear 1 WEB panel Ethernet M12 2 WEB panel USB 3 Customer connection 4 Strain relief 5 Grounding screw 6 Ethernet service port ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 37: Nameplate
Warning of a danger point. Read the information given in the product oper- ating instructions. 4.4.7 Connection diagram and grounding screw Figure 25: Connection diagram/grounding screw 1 Grounding screw and strain relief ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 38: Visualization
4 Product description 4.4.8 Visualization 4.4.8.1 Main screen Home Figure 26: Home 1 Secondary navigation or naviga- 2 Primary navigation tion path 3 Status bar 4 Display area ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 39 4 Product description Measured values/display Figure 27: Measured values 1 Transformer name (can be edited) 2 Tap position 3 Actual measured values: Voltage, control deviation with correction, current, power factor ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 40 You can configure the rights system and roles system to meet your requirements. You will find more information in the User administration section. You can only modify the device settings or parameters if you have the nec- essary user rights. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 41 Selecting from a list 1. Use to navigate to the list and press 2. Use to highlight the list entry and press 3. Press the Accept button to save the modified parameter. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 42 ð If operating via the front panel, the keyboard appears. Figure 30: Entering text 2. Enter the desired text and confirm with 3. Press the Accept button to save the modified parameter. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 43 Expert mode The device has an expert mode for entering the parameters. You can enter the parameters directly on the overview screen of the respective menu in this mode. Figure 32: Expert mode ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 44 2. Select the Expert mode checkbox. ð Expert mode is active. Hiding/showing parameters Depending on how you set the parameters, the device will hide or show ad- ditional parameters related to this function. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 45: Packaging, Transport And Storage
▪ Completeness based on the delivery slip ▪ External damage of any type The checks must take place after unloading when the crate or transport con- tainer can be accessed from all sides. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 46: Storage Of Shipments
▪ In the event of severe damage, total loss or high damage costs, immedi- ately notify the sales department at Maschinenfabrik Reinhausen and the relevant insurance company. ▪ After identifying damage, do not modify the condition of the shipment fur- ther and retain the packaging material until an inspection decision has been made by the transport company or the insurance company.
Page 47: Mounting
▪ Drill for wall mounting. ▪ Tool and material suitable for attaching the cap rail. (e.g. screwdriver for the fixing screws) ▪ Screwdriver for connecting the signal lines and supply lines. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 48: Minimum Distances
Attach the control cabinet to the transformer such that you can actuate dis- play and control elements such as handles and push buttons at a height of 0.2…2 m above the floor space of the switchgear assembly. For other installation types, contact Maschinenfabrik Reinhausen GmbH. 6.3 Assembly variants 6.3.1 Flush panel mounting The device can be mounted in a control panel using tension clamps.
Page 49 Dimensions for the control panel cutout B: 149.2 mm (5.87 in) Figure 34: Dimensions for the cutout 1. Cut out the section for the control panel. Figure 35: Cutting out the section for the control panel ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 50: Fastening The Cap Rail
Only use the following types of cap rails in accordance with EN 60715: ▪ TH 35-7.5 ▪ TH 35-15 The cap rail may not be painted or lacquered. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 51: Installing Modules In The Control Cabinet
In a two-row version, the assemblies can be mounted on two cap rails one above the other using the BES system networking module. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 52 Only use the following types of cap rails in accordance with IEC 60715. The cap rail may not be painted or lacquered. ▪ TH 35-7.5 ▪ TH 35-15 ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 53 Figure 39: Bus connector on cap rail 2. Push the module onto the bus connector. Figure 40: Module on bus connector ð The locking latches latch into place on the bus socket or cap rail. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 54 Figure 41: Latching locking latches ► WARNING! A faulty connection to the protective ground can lead to an electric shock in the event of faults. Ensure that the module latches in correctly. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 55: Connecting The Device
4. Guide leads into corresponding connector terminals. 5. Fasten screws for the corresponding terminals using a screwdriver. 6. Plug connectors into the correct slots. 6.4.1 Cable recommendation Please note the following Maschinenfabrik Reinhausen recommendation when wiring the device. ® Maschinenfabrik Reinhausen GmbH 2022...
Page 56: Electromagnetic Compatibility
Table 10: Recommendation for connection cables 6.4.2 Electromagnetic compatibility The device has been developed in accordance with applicable EMC stan- dards. The following points must be noted in order to maintain the EMC standards. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 57 ▪ For signal transmission, use shielded lines with individual conductors (out- going conductor / return conductor) twisted in pairs. ▪ Connect full surface of shielding (360º) to device or to a nearby grounding bar. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 58 ▪ The device's connection cables must be laid in close contact with the grounded metal housing or in metallic cable ducts with a ground connec- tion. ▪ Signal lines and power lines/switching lines must be laid in separate cable ducts. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 59: Connecting Cables To The System Periphery
If you are not able to use any of the variants detailed below, we recommend using fiber-optic cables. Fiber- optic cables decouple the devices and are not sensitive to electromagnetic interference (surge and burst). ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 60: Wiring Voltage Measurement/Current Measurement Ui
You must fuse the voltage measurement circuit in accordance with the con- ductor cross section used. You can use the following fuse types: Miniature circuit breaker Safety fuse Standard IEC 60947-2 IEC 60269 Rated voltage 110/230 V (L-N) Rated current 1.6 mA...16 A ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 61: Wiring The Mc 2-2/Sw3-3 Assembly
6.4.6 Wiring the MC 2-2/SW3-3 assembly 1. Insert the supplied SFP module into the corresponding Ethernet interface in accordance with the connection diagram and fold the clasp down. Figure 45: Engaging the SFP module ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 62 6 Mounting 2. Remove the SFP module dust plug. Figure 46: Removing the dust plug 3. Insert the fiber-optic cable into the SFP module. Figure 47: Inserting the fiber-optic cable ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 63 Connect the MC2-2/SW3-3 assembly to the voltage supply of the voltage supply unit: 1. Guide the leads into the respective plug terminals for the voltage supply and fasten them using a screwdriver. Figure 49: Inserting the leads ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 64: Wiring Analog Inputs Ai
The cable shielding should only be removed just prior to connecting to ensure that the section with unshielded cables is kept as short as possible. The shielding must be connected with shielding clips. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 65: Wiring Digital Inputs Di
1. Feed the wires into the terminals X8:2 and X8:1 of the X8 plug in accor- dance with the connection diagram and fasten them using a screwdriver. 2. Plug the connector into the respective slot and screw it into place. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 66: Wiring Digital Outputs Do
Miniature circuit breaker You must fuse the power supply circuit with a miniature circuit breaker. The miniature circuit breaker must have the following properties: ▪ Rated current: 1.6 mA...16 A ▪ Triggering characteristic: B, C, K or Z ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 67 Conductor cross-section For the power supply circuit, use a conductor cross-section suitable for the miniature circuit breaker that you have selected, but at least 1.5 mm (AWG 15). Connecting the power supply ► Connect the power supply in accordance with the connection diagram. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 68: Performing Tests
► Connecting the device to mains. ð The display shows the MR logo and then the operating screen. ð The voltage display LED on the top right on the device's display lights ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 69: Initial Steps
Subnet mask: 255.255.255.0 System requirements To access the web-based visualization, you need a PC with an HTML5-ca- pable browser. The display is optimized for the following browsers: ▪ Microsoft Edge ▪ Google Chrome™ ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 70 4. Enter the visualization's IP address in your PC's browser. ð The visualization is accessed. Setting the language English Italian German Portuguese French Russian Spanish Chinese Korean Polish Table 12: Available display languages ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 71 ► Select in the status line. ð The operating instructions will be downloaded. The document is also available for download in the MR Customer Portal and on our website www.reinhausen.com. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 72: Commissioning
4. Follow the on-screen instructions. Once you have entered all of the parameters relevant to commissioning, continue with the function test. 8.2 Performing tests Please contact Maschinenfabrik Reinhausen GmbH (MR) if any aspect of the tests is not clear. ® TAPCON 250...
Page 73: Ground Test
Figure 54: Perform a ground test on the G1 PULS DIMENSION QS3.241 assembly 8.2.2 Performing a dielectric test The device is tested before delivery. Note the following points if you would like to perform a dielectric test: ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 74 X2-5 to 4 DO-8212 2.0 kV AC 2 s 5 s > 1 mA G1 (PULS) and G2 N, L 2.0 kV AC 2 s 5 s > 4 mA Table 13: Permitted interfaces and test parameters for the dielectric test ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 75: Function Tests
1. Press the AUTO/MANUAL key to select manual mode. 2. Set the transmission ratio for the voltage transformer, current transformer and transformer circuit. 3. Measure actual voltage and compare with the measured value displayed on the device's main screen. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 76 In this regard, it is useful to register how the actual voltage progresses and the number of tap-change operations per day. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 77: Operation
These settings apply to all users. If you have activated the Auto login func- tion for a user, then this user will not be automatically logged out. 1. Go to Settings > Parameters > System > General. 2. Select the desired parameter. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 78 3. Press the Accept button to save the modified parameter. 4. Restart the device to adopt the change. Service user access activation You can use this parameter to activate or deactivate service user access. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 79: Configuring The Network
If you set the value to 0.0.0.0, no gateway is used. SSL/TLS encryption You can use this parameter to set whether the process for accessing the vi- sualization should be carried out over an SSL/TLS-encrypted connection. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 80: Setting The Device Time
Be sure to enter a valid time server address that is not 0.0.0.0, otherwise it will not be possible to connect to the device. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 81: Setting The Screensaver
The display switches on again if you press any key. Deactivating the screensaver has a negative impact on the service life of the display. Maschinenfabrik Reinhausen recommends that you activate the screensaver and set a waiting period of 15 minutes. ®...
Page 82: Configuring Syslog
For more information, refer to the section titled Importing data. Syslog server You can use this parameter to set the IP address of the syslog server. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 83: Setting The Measured Value Recorder
▪ Average value interval = 1 s: approx. 1 day and 8 hours ▪ Average value interval = 86,400 s (= 24 h): approx. 315 years ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 84: Linking Signals And Events
(current, voltage, phase angle etc.). 9.1.7 Linking signals and events The device allows you to link 28 digital inputs (GPI) with device functions and 5 digital outputs (GPO). ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 85 The assigned event activates LOCAL or REMOTE mode on the device. Blocking If the assigned event is active, automatic control is blocked. Independent regulation If the assigned event is active, the device activates the independent regula- tion independent mode. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 86 Activate desired value 4 If the assigned event is active, the device activates the desired value 4. Activate desired value 5 If the assigned event is active, the device activates the desired value 5. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 87 2. I: K2 feedback If the input is active, the device activates the input feedback K2. I: TDSC® off If the input is active, the device activates the input TDSC® off. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 88 If a signal is present at the input, the de- vice activates desired value 5. O: Function monitoring If a signal is present at the input, the de- vice activates function monitoring. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 89 If a signal is present at the input, the de- vice activates the function bandwidth value below limit. O: Desired value 1 If a signal is present at the input, the de- vice activates desired value 1. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 90 If a signal is present at the input, the de- vice activates the LOCAL/REMOTE function. O: Status Ok If a signal is present at the input, the de- vice activates the device status. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 91: Configuring Analog Inputs
9.1.8 Configuring analog inputs You can flexibly configure the device's analog inputs and assign device functions. The device supports analog sensors with linear characteristic curves and only outputs analog signals with linear characteristic curves. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 92 ▪ 4...20 mA ▪ 0…20 mA ▪ 0…1 mA ▪ 0…2 mA ▪ 0…10 V Card/channel Select the slot and channel of the analog sensor. Note the connection diagram supplied. Unit Set the unit of the signal. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 93 2. Configure properties such as function, signal type and card/channel. 3. Select the button to configure the values as desired. 4. Press the Accept button. 5. Confirm the security prompt with Save to save the changes. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 94: Configuring Digital Inputs And Outputs
1. Go to Settings > Export. 2. Go to the option Settings to export a backup copy of the current settings. 3. Select the desired interface. 4. Press the Export button to start the export. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 95: Event Management
Past events are stored in the event memory. The following information is dis- played: Column Description Consecutive number of events Event number for clear identification Event category: ▪ Error (red) ▪ Warning (yellow) ▪ Info (gray) Event Event text ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 96 5. Press the Search button to display the desired events. Exporting events You can export the event memory entries currently displayed as a csv file. If you first create a filter, only the filtered entries are exported. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 97: User Administration
"with history", all of the event memory entries are also exported. System configu- System configuration ration Event log All event memory entries. Recorder Measured value memory export. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 98 (*.crt) and key (*.pem) in a zip file. You can import certificates with the following key authenti- cation: ▪ RSA with 1024 bits ▪ ECDSA with 256 bits ("secp256r1" or "prime256v1" curve). Table 23: Importing data ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 99 4. Enter the login details. ▪ Drive: Select available drive ▪ Folder: \\192.168.166.200\usershare ▪ Set a checkmark next to Establish connection with other login details. ► Select Finish. ð The Windows security window opens. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 100 3. Unplug the Ethernet RJ45 cable from the PC and connect it to CI-8520 assembly port X3. ð The browser will be restarted. Also refer to 2 Establishing connection to visualization [► 69] ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 101: Power Grid
You can select the following options: ▪ 0.2 A ▪ 1 A ▪ 5 A Phase angle correction You can use this parameter to set the phase angle correction for your trans- former circuit. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 102 You can use this parameter to select the power supply frequency. 9.2.1.2 Circuit examples for voltage transformers and current transformers Below you will find different examples of circuits for voltage transformers and current transformers and the corresponding settings. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 103 If you use this circuit, set the device as follows: Parameter Option Voltage-transformer circuit 1 Ph phase voltage Current-transformer circuit 1 Ph phase current Phase angle correction 0° Table 26: Circuit 1-A Circuit 1-B Figure 59: Circuit 1-B ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 104 (total current = I + I ▪ The total current I + I and voltage U are in phase. ▪ The voltage drop on a phase conductor is determined by the current: + I ) / √3. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 105 ▪ The voltage drop on a phase conductor is determined by the current I If you use this circuit, set the device as follows: Parameter Option Voltage-transformer circuit 3 Ph differential voltage Current-transformer circuit 3 Ph phase current Phase angle correction 90° Table 29: Circuit 1-D ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 106 If you use this circuit, set the device as follows: Parameter Option Voltage-transformer circuit 3 Ph differential voltage Current-transformer circuit 3 Ph phase current Phase angle correction 30° Table 30: Circuit 1-E Circuit 1-F Figure 63: Circuit 1-F ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 107: Voltage Monitoring
(< or <<), the device transmits an event message. U>> U> U< U<< Figure 64: Example of voltage monitoring with the limit value Overvoltage U> being exceeded U>> Overvoltage U>> U> Overvoltage U> U< Undervoltage U< U<< Undervoltage U<< ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 108 (posi- tion+). You can still perform a tap-change operation in the di- rection of a higher tap position (position+) in manual mode. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 109: Current Monitoring
9.2.3 Current monitoring For monitoring the transformer's current load current, you can set 4 limit val- ues: ▪ I<<: Lower limit 2 ▪ I<: Lower limit 1 ▪ I>: Upper limit 1 ▪ I>>: Upper limit 2 ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 110 Hysteresis You can use this parameter to set the hysteresis. You can use this to avoid the unnecessary generation of messages if the measured value fluctuates around a threshold value. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 111: Power Monitoring
3. Set the desired parameter. 4. Press the Accept button to save the modified parameter. You can set additional parameters for each limit value: Absolute You can use this parameter to specify a limit value. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 112 (posi- tion+). You cannot perform a tap-change operation in the di- rection of a higher tap position (position+) in manual mode. Table 35: Behavior when an event message is issued ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 113: Power Flow Monitoring
Delay time You can use this parameter to set the delay time in order to delay the issuing of the event message. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 114 ▪ The device blocks further tap-change operations. ▪ The target-tap-position operation is ignored if there is no tap-position capture. Automatic regulation is blocked. Table 36: Behavior in the event of a reversal of power flow ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 115: Monitoring Settings
▪ TAPCON® 230 pro/expert up to year of construction 2021-08 ▪ TAPCON® 240 ▪ TAPCON® 250 predecessor device up to year of construction 2022-06 ▪ TAPCON® 260 ▪ TRAFOGUARD® with "Voltage regulation" options package ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 116 3. Set the desired parameter. 4. Press the Accept button to save the modified parameter. TAPCON® 2xx retrofit You can use this parameter to activate or deactivate the Retrofit TAPCON® 2xx function. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 117 9 Operation If you activate this parameter, you have to reverse the prefix of the "Phase angle correction" parameter for the transformer data (from - to + or from + to ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 118: On-Load Tap-Changer Regulator
1. Go to Settings > Parameters > On-load tap-changer > Voltage regula- tion > Change remote desired value setting. 2. Select the desired option in the list. 3. Press the Accept button to save the modified parameter. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 119 Desired value setting release input. If this is not done, the de- vice uses the set desired value 1. You have to set the parameters for both winding 1 (W1) and winding 2 (W2). ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 120 Minimum set desired value is activated when value falls 99.0 V below P : Desired value at 0 active Set desired value is activated when measured active 100.00 V power power is 0 MW. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 121 Active power at maximum de- sired value Response to active power P being exceeded If the measured active power P exceeds the set parameter P , the value meas is adopted as the desired value. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 122 ▪ Parameter ▪ Digital inputs TDSC on and TDSC off If you activate TDSC, the line drop compensation (R&X compensation or Z compensation) function is deactivated. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 123 In order to set the correct value, the transformer step voltage and nominal voltage must be known. Note that a large bandwidth will result in a large control deviation. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 124 T1 . However, if the control variable deviates from the set bandwidth for a long period , a tap- ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 125 The first output pulse occurs after the set delay time T1. After the set tap-change delay time T2 has elapsed, additional pulses occur in order to correct the existing control deviation. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 126 6 Bandwidth range A Control variable is outside of the B Delay time T1 complete. Tap bandwidth. Delay time T1 starts. change triggered. C Delay time T2 complete. Tap change triggered. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 127: Line Drop Compensation
Line-Drop Load Figure 72: Equivalent circuit of R&X compensation Figure 73: Phasor diagram of R&X compensation ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 128 To keep the voltage constant for the consumer, you can use Z compensation to activate a current-dependent voltage increase. You can also define a limit value to avoid excess voltage on the transformer. ΔU% ΔU% max ΔU% Figure 74: Z compensation ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 129: U Bandwidth Monitoring
Long periods when values are above or below the bandwidth indicate a problem with the device function because the device is not able to correct the control deviation. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 130 Delay time You can use this parameter to set the delay time in order to delay the issuing of the event message. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 131: On-Load Tap-Changer
The device's operations counter is automatically increased with every tap- change operation. You can use this parameter to set the number of tap- change operations, such as for a comparison with the operations counter of the motor-drive unit. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 132 Time interval You can use this parameter to set the time interval in which the maximum number of tap-change operations may not be exceeded. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 133 You can use this parameter to select the type of tap position capture. ▪ Dual code ▪ Gray code ▪ BCD ▪ Analog ▪ N/O contact series ▪ Resistor contact series ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 134 4...20 mA signal). 1. Go to Settings > Analog tap position capture > Pos. at max. analog signal. 2. Set the tap position. 3. Press the Accept button to save the modified parameter. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 135 12. Step 3: Manually switch the on-load tap-changer to the lowest tap posi- tion. ð Step 4: The device determines the offset and once complete moves on to step 5. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 136: Target-Tap-Position Operation
2. Enter the target tap position. 3. Press the Accept button to save the modified parameter. Target tap position You can use this parameter to define a target tap position. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 137: Information About The On-Load Tap-Changer
You can use this parameter to set the serial number of the on-load tap- changer. In applications with several columns, you can enter a unique serial number for each on-load tap-changer. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 138 If you change this parameter, you must then ensure that the configured ana- log output value range matches the value range in the tap position table. Otherwise, the tap position will not be reported correctly. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 139: U Bandwidth Monitoring
The event is automatically acknowledged as soon as the measured value is back within the set bandwidth. The following parameters are available for setting function monitoring: ▪ Function monitoring ▪ Hysteresis ▪ Delay time ▪ Monitoring U < 30 V ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 140 Table 41: Activate function monitoring Hysteresis You can use this parameter to set the hysteresis. You can use this to avoid the unnecessary generation of messages if the measured value fluctuates around a threshold value. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 141: Displaying The Minimum And Maximum Tap Position
Figure 79: Minimum and maximum tap position 1. Go to Information > On-load tap-changer > Minimum and maximum tap position. 2. As needed, select the Reset button to reset the minimum and maximum values. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 142: Motor-Drive Unit And Control Cabinet
4. Press the Accept button to save the modified parameter. Switching pulse type You can use this parameter to toggle the switching pulse between a continu- ous pulse or a time-controlled switching pulse. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 143 If you use a motor-drive unit from Maschinenfabrik Reinhausen GmbH, you need to select the "Time-controlled switching pulse" option. Figure 81: Switching pulse time and switching pulse pause...
Page 144 You can set the switching direction of the motor-drive unit. 1. Go to Settings > Parameters > Motor and control cabinet > Motor control. 2. Select the desired parameter. 3. Set the parameter. ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 145 Switching pulse pause to adapt the device switching pulse to the require- ments of the motor-drive unit controller. 1. Go to Settings > Parameters > Motor and control cabinet > Motor control. 2. Select the desired parameter. 3. Set the parameter. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 146 If you use a motor-drive unit from Maschinenfabrik Reinhausen GmbH, you need to select the "Time-controlled switching pulse" option. Figure 82: Switching pulse time and switching pulse pause...
Page 147 Switching pulse pause You can use this parameter to set the switching pulse pause between 2 switching pulses. The device can only issue another switching pulse once the switching pulse pause has elapsed. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 148: Maintenance And Care
Technical Service Maschinenfabrik Reinhausen GmbH Technical Service Postfach 12 03 60 93025 Regensburg Germany Phone: +49 94140 90-0 Fax: +49 9 41 40 90-7001 E-mail: service@reinhausen.com Internet: www.reinhausen.com ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 149: Fault Elimination
Remedy No function No power supply. Check the power supply. ▪ Power supply LED does not Fuse tripped. Contact Maschinenfabrik Reinhausen GmbH. light up No function Configuration error Contact Maschinenfabrik Reinhausen GmbH. ▪ AVR STATUS LED does not No connection to display.
Page 150: Unwanted On-Load Tap-Change Operation
SSL certificate of the display and Accept SSL certificate in browser. of the ISM do not match / SSL Upload correct server certificate to the display. certificate has expired. Deactivate SSL encryption. Table 46: Display ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 151: Incorrect Measured Values
Remove the short-circuiting jumper. transformer is not removed. Measured current Current transformer not correctly Correct parameterization. parameterized. ▪ Measured value too high ▪ Measured value too low Table 48: Incorrect measured values ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 152: Parallel Operation Faults
Check wiring. Connect as shown in the connec- current minimization parallel oper- not be calculated. tion diagram. ation method. Circulating reactive current block- Check configuration. ing limit exceeded. Table 49: Parallel operation faults ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 153: Tap Position Capture Incorrect
11.8 Other faults If you cannot resolve a problem, please contact Maschinenfabrik Rein- hausen. Please have the following data ready: ▪ Serial number – Nameplate – Info screen ▪ Software version ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 154 Please provide answers to the following questions: ▪ Has the software been updated? ▪ Has there previously been a problem with this device? ▪ Have you previously contacted Maschinenfabrik Reinhausen about this is- sue? If yes, then who was the contact? ®...
Page 155: Disposal
12 Disposal 12 Disposal Observe the national requirements applicable in the country of use. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 156: Technical Data
Max. nominal power consumption 25 W Permissible frequency range 50/60 Hz Overvoltage category OC III Surge test voltage 4 kV, 1.2 µs/50 µs External fuse Type: 3AG (fast-acting) Rated voltage: 250 V Rated current: 2.5 A Table 51: Power supply ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 157: Voltage Measurement And Current Measurement
Accuracy <±0.5% I in the operating temperature range Load resistance <0.1 W at I = 0.2 A I = 1 A Overload capability continu- 25 A (directly on the test tap of the measurement card) ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 158: Ambient Conditions
IEC 60068-2-2 (+70°C; 96 h) dry heat IEC 60068-2-78 (+40°C / 93% rH, 96 h) moist heat, constant IEC 60068-2-30 (+55°C, 6 cycles 12 + 12 hours) moist heat, cyclical Degree of protection IP20 Environmental durability tests ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 159 G1, G2, PS, U3, I3, BES, DI, DO, AI, AO, MC2-2, display, CPU, COM-ETH IEC 60255-21-2 or IEC 60068-2-27 shock Assemblies: IEC 60255-21-3 or IEC 60068-3-3 seis- PS, U3, I3, BES, DI, DO, AI, AO, MC2-2, CPU, COM-ETH ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 160: Ism® Assemblies Technical Data
NVRAM (SRAM with battery 256 kB backup) Application memory 2 GB Digital relay outputs 2; galvanically isolated Nominal voltage DC 24/48/60 V Max. continuous current 1 A (ohmic load) Max. switching capacity 30 W Rated impulse voltage 2.0 kV ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 161 ON: Relay is energized OFF: Relay is de-energized Interfaces Interface Description ER_NO ER_NC ER_COM WD_NO WD_NC WD_COM Table 56: Plug terminal CPU:X1 Interface X2, X3 Description RXD+ TXD- TXD+ Table 57: Ethernet interface CPU:X2/X3 ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 162: System Networking Bes
Table 59: Serial interface RS232 CPU:X5 13.2.3 System networking BES Interfaces 2x Ethernet via RJ45 RJ45 Max. 100 m (per section) 10/100 Mbps Input voltage 18…78 VDC 24…60 VDC Input current 0.6/0.3/0.25 A (24/48/60 VDC) Table 60: BES assembly technical data ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 163: Power Supply Ps
Power output 12 W Table 63: PS assembly technical data 13.2.5 G1 power supply Permissible voltage range 90...264 V AC Permissible frequency range 47...63 Hz Maximum inrush current impulse 60 A Table 64: Power supply ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 164 Table 65: DI 16-24V assembly technical data Interface Description Common reference (common) Common reference (common) Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 Input 0 Table 66: Connector X1 (group 0) ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 165 120 VAC (bei 50 Hz +-10%; 60 Hz +-10%) Max. operating voltage 143 V DC 144 VAC Logical 0 ≤ 55 V Logical 1 ≥ 82.5 V Input current 0.9 mA Simultaneity factor (at 65°C Max. 13 inputs ambient temperature) Table 68: DI 16-110V assembly technical data ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 166 Table 69: Connector X1 (group 0) Interface Description Common reference (common) Common reference (common) Input 17 Input 16 Input 15 Input 14 Input 13 Input 12 Input 11 Input 10 Table 70: Connector X2 (group 1) ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 167 (e.g. extra low voltage and low voltage) or various phases within a plug can lower the protection against electric shock. ► Use the same voltage ranges within a plug. ► Use the same phase within a plug. ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 168 Common reference (common) output 4 Output 5 Output 4 Table 74: Connector X3 (group 2) Interface Description Common reference (common) output 7 Common reference (common) output 6 Output 7 Output 6 Table 75: Connector X4 (group 3) ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 169 V0 I- current input V0 I+ current output V0 U+ voltage output Table 77: Connector X1 (group 0) Interface Description V1 U- voltage input V1 I- current input V1 I+ current output V1 U+ voltage output Table 78: Connector X2 (group 1) ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 170 ¹) In combination with PS-8620, 2 of 4 outputs will be used at the same time Interface Description Not used V0- current input V0+ current output Not used Table 82: Connector X1 (group 0) ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 171: Current Measurement I 3
1 A / 2 A / 5 A / 6 A Overload capability 2 x I Measuring accuracy Deviation < ±0.5% · I Rated frequency 50 / 60 / 16.7 Hz Intrinsic consumption < 0.1 W up to I = 1 A < 0.3 W up to I = 5 A Table 86: I 3 assembly technical data ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 172 : 16.7, 50 or 60 Hz Measuring range: f ±15% Table 88: U 3 assemblies technical data Interface Description Common reference output 1 Common reference output 0 Digital output 1 Digital output 0 Table 89: Connector X1 ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 173 Max. 2,000 m 100 Mbit/s Light-emitting diode: class 1 Wave length: 1310 nm Max. optical output power: <1 mW (in accordance with IEC 60825-1:2014) Table 91: Technical data for the MC 2-2 assembly ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 174: Scada/Communication Interfaces
Media converter: SCADA ETH RJ45 – duplex LC Conversion of SCADA Ethernet to Duplex LC SFP module for connecting the fiber-optic cable SCADA system Duplex LC connector, 1310 nm, multi-mode fiber Transmission rate 10/100 Mbps Ethernet RJ45 ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 175: Tap Position Capture / Resistor Contact Series
Duplex LC connector, 1310 nm, multi-mode fiber via MC 1-1 Serial RS232 Serial RS485 Electrically isolated Serial FO F-ST 13.2.15 Tap position capture / resistor contact series Tap position capture 35 tap positions, 2000 ohms ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 176: Connection Diagrams
13 Technical data 13.3 Connection diagrams Also refer to 2 TC250_final_BASIC.pdf [► 177] 2 TAPCON® 250 PRO [► 181] 2 TAPCON® 250 EXPERT [► 185] ® TAPCON 250 8595017/00 EN Maschinenfabrik Reinhausen GmbH 2022...
Page 177 POWER SUPPLY PS 24V-12W X100.1:2 /2.B6 X200.1:17 X100.1:3 /2.H6 /2.B6 X200.1:18 /2.H6 X200.1:16 X2:9 /2.G6 /2.A5 X2:9 /3.E6 X2:8 /2.A5 X101:1 X200.1:1 /2.A6 /2.F6 LANGUAGE: PROJECT: DATE 22.11.2021 EXEC. TAPCON® 250 - BASIC VERIFIED SHEET 8704632_00 MODIFICATION DATE NAME ORIGIN. REPL.
Page 178 G2:N /1.G4 X2:9 G2:PE /3.E8 /1.G4 G2:L /1.G4 FUSE DISCONNECTOR PANEL 67 2,5A G1:L /1.E4 G1:N /1.E4 STATUS RAISE LOWER AUTO. (GPO1) MANUAL (GPO2) FUNCTION MONITORING (GPO3) GPO4 GPO5 MOTOR DRIVE UNIT GPI1 GPI2 AUTO. / MANUAL (GPI3) LOCAL / REMOTE (GPI4) GPI5 GPI6 GPI7...
Page 179 TAPCON® 250 - BASIC CENTRAL PROCESSING UNIT DIGITAL INPUTS DIGITAL INPUTS DI 16-24V DI 16-110V LANGUAGE: PROJECT: DATE 22.11.2021 EXEC. TAPCON® 250 - BASIC VERIFIED SHEET 8704632_00 MODIFICATION DATE NAME ORIGIN. REPL. STANDARD REPL.BY...
Page 180 CUSTOMER PANEL 67 SERVICE RJ45 RJ-45 VISU WEB PANEL RJ-45 INTERNAL LANGUAGE: PROJECT: DATE 22.11.2021 EXEC. TAPCON® 250 - BASIC VERIFIED SHEET 8704632_00 MODIFICATION DATE NAME ORIGIN. REPL. STANDARD REPL.BY...
Page 181 POWER SUPPLY BES 24V PS 24V-12W (OPTIONAL) CAN1 120 Ω (II) X100.1:2 /2.B6 X200.1:17 X100.1:3 /2.H6 /2.B6 X200.1:18 /2.H6 (III) Ω X200.1:16 X2:9 /2.G6 /2.A5 X2:9 /3.E9 X2:8 /2.A5 X101:1 X200.1:1 /2.A6 /2.F6 LANGUAGE: PROJECT: DATE 22.11.2021 EXEC. TAPCON® 250 - PRO VERIFIED SHEET 8704634_00...
Page 182 G2:N /1.G4 X2:9 G2:PE /3.E11 /1.G4 G2:L /1.G4 FUSE DISCONNECTOR PANEL 67 2,5A G1:L /1.E4 G1:N /1.E4 STATUS RAISE LOWER AUTO. (GPO1) MANUAL (GPO2) FUNCTION MONITORING (GPO3) GPO4 GPO5 MOTOR DRIVE UNIT RAISE (GPI1) LOWER (GPI2) AUTO. / MANUAL (GPI3) LOCAL / REMOTE (GPI4) GPI5 GPI6...
Page 183: Tapcon® 250 Pro
TAPCON® 250 - PRO CENTRAL PROCESSING UNIT ANALOG INPUTS DIGITAL INPUTS ANALOG OUTPUTS DIGITAL INPUTS AI 4-1 DI 16-24V DI 16-110V AO 4-1 100% LANGUAGE: PROJECT: DATE 22.11.2021 EXEC. TAPCON® 250 - PRO VERIFIED SHEET 8704634_00 MODIFICATION DATE NAME ORIGIN. REPL.
Page 184 CUSTOMER COM RS232 / RS485 BES 24V PANEL 67 COM ETH (OPTIONAL) OPTIONAL RJ-45 SERVICE RJ45 RJ-45 VISU WEB PANEL RJ-45 INTERNAL SIGNAL TC250 RJ-45 CAN-High CAN-Low CAN-GND 4 CAN-Shield LANGUAGE: PROJECT: DATE 22.11.2021 EXEC. TAPCON® 250 - PRO VERIFIED SHEET 8704634_00 MODIFICATION...
Page 185 POWER SUPPLY BES 24V PS 24V-12W (OPTIONAL) CAN1 120 Ω (II) X100.1:2 /2.B6 X200.1:17 X100.1:3 /2.H6 /2.B6 X200.1:18 /2.H6 (III) Ω X200.1:16 X2:9 /2.G6 /2.A5 X2:9 /3.E9 X2:8 /2.A5 X101:1 X200.1:1 /2.A6 /2.F6 LANGUAGE: PROJECT: DATE 22.11.2021 EXEC. TAPCON® 250 - EXPERT VERIFIED SHEET 8704626_00...
Page 186 G2:N /1.G4 X2:9 G2:PE /3.E11 /1.G4 G2:L /1.G4 FUSE DISCONNECTOR PANEL 67 2,5A G1:L /1.E4 G1:N /1.E4 STATUS RAISE LOWER AUTO. (GPO1) MANUAL (GPO2) FUNCTION MONITORING (GPO3) GPO4 GPO5 MOTOR DRIVE UNIT RAISE (GPI1) LOWER (GPI2) AUTO. / MANUAL (GPI3) LOCAL / REMOTE (GPI4) GPI5 GPI6...
Page 187: Tapcon® 250 Expert
TAPCON® 250 - EXPERT CENTRAL PROCESSING UNIT ANALOG INPUTS DIGITAL INPUTS ANALOG OUTPUTS DIGITAL INPUTS AI 4-1 DI 16-24V DI 16-110V AO 4-1 100% LANGUAGE: PROJECT: DATE 22.11.2021 EXEC. TAPCON® 250 - EXPERT VERIFIED SHEET 8704626_00 MODIFICATION DATE NAME ORIGIN. REPL.
Page 188 CUSTOMER COM RS232 / RS485 BES 24V PANEL 67 COM ETH (OPTIONAL) OPTIONAL RJ-45 SCADA SERIAL SIGNAL RJ-45 RS232 RS485 SIGNAL RJ-45 Data - Data + SCADA ETHERNET RJ45 RJ-45 SERVICE RJ45 RJ-45 VISU WEB PANEL RJ-45 INTERNAL VISU OPTIONAL RJ45 RJ-45 SIGNAL...
Page 189: Glossary
Internet Protocol packet-based communication networks. SNTP (Simple Network Time Protocol) is the simplified version of NTP. Abbreviation for fiber-optic cable TDSC TAPCON® Dynamic Set Point Control ® Maschinenfabrik Reinhausen GmbH 2022 8595017/00 EN TAPCON 250...
Page 192 Maschinenfabrik Reinhausen GmbH Falkensteinstrasse 8 93059 Regensburg +49 (0)941 4090-0 sales@reinhausen.com www.reinhausen.com 8595017/00 EN - TAPCON ® 250 - - 06/22 - Maschinenfabrik Reinhausen GmbH 2022 THE POWER BEHIND POWER.

Maschinenfabrik Reinhausen TAPCON 250 Operating Instructions Manual

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