Page 1 Voltage Regulator TAPCON® Operating Instructions 3587317/14 EN...
Page 2 © All rights reserved by Maschinenfabrik Reinhausen Dissemination and reproduction of this document and use and disclosure of its content are strictly prohibited unless expressly permitted. Infringements will result in liability for compensation. All rights reserved in the event of the granting of patents, utility models or designs.
Page 3: Table Of Contents
4.5.5 Assemblies................................33 Operating concept..........................38 Packaging, transport and storage................... 42 Packaging, transport and storage...................... 42 5.1.1 Suitability, structure and production ........................42 5.1.2 Markings................................42 Transportation, receipt and handling of shipments................42 Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 4 Activating/deactivating the USB interface......................80 Control............................... 80 8.2.1 Setting the desired value............................. 81 8.2.2 Bandwidth................................95 8.2.3 Delay time T1..............................96 8.2.4 Delay time T2..............................98 Transformer data..........................101 8.3.1 Setting the primary transformer voltage......................101 TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 5 Analog tap position capture..........................122 Parallel operation (optional)......................125 8.8.1 Parallel operation methods..........................125 8.8.2 Configuring parallel operation........................... 133 8.8.3 TAPCON® 2xx retrofit............................141 8.8.4 Detecting parallel operation via group inputs (optional)..................141 8.8.5 Detecting parallel operation via topology......................142 Monitoring functions........................146 8.9.1 Voltage monitoring............................
Page 6 Displaying current measured values......................... 212 8.18.2 Displaying measured value recorder (optional)....................212 8.18.3 Setting the average value interval........................216 8.19 Information about device......................... 217 8.19.1 Hardware................................217 8.19.2 Software................................218 8.19.3 Parallel operation.............................. 218 TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 7 Linking signals and events......................226 8.23.1 Linking functions..............................227 8.23.2 Linking digital outputs and control system messages..................229 8.24 Setting screensaver......................... 230 8.25 TAPCON® Personal Logic Editor (TPLE)..................232 8.25.1 Function................................232 8.25.2 Configuring TPLE.............................. 246 8.26 Maintenance (optional)........................249 8.26.1 Setting operator interval for OLTC maintenance....................
Page 8 Analog inputs and outputs....................... 291 14.6 Central processing unit........................292 14.7 System networking.......................... 294 14.8 Dimensions and weight........................295 14.9 Ambient conditions.......................... 296 14.10 Standards and directives......................... 297 Glossary........................... 300 List of key words......................301 TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 9: Introduction
Notation conventions This section contains an overview of the symbols and textual emphasis used. 1.4.1 Hazard communication system Warnings in this technical file are displayed as follows. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 10 Indicates measures to be taken to prevent damage to prop- erty. Table 1: Signal words in warning notices Pictograms warn of dangers: Pictogram Meaning Warning of a danger point Warning of dangerous electrical voltage TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 11: Information System
Result of step (optional). ð Result of action (optional). Multi-step instructions Instructions which consist of several process steps are structured as follows: Aim of action ü Requirements (optional). Step 1. ð Result of step (optional). Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 12: Typographic Conventions
Press Continue button …>…>… Menu paths Parameter > Control parameter Italics System messages, error messag- Function monitoring alarm trig- es, signals gered [► Number of pages]. Cross reference [► 41]. Table 3: Typographic conventions TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 13: Safety
Appropriate use The TAPCON® serves to keep the output voltage of a transformer with an on-load tap-changer constant. The product is designed solely for use in elec- trical energy systems and facilities.
Page 14 Explosion protection Highly flammable or explosive gases, vapors and dusts can cause serious explosions and fire. ▪ Do not install or operate the product in areas where a risk of explosion is present. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 15: Personnel Qualification
▪ Only modify product following consultation with Maschinenfabrik Rein- hausen GmbH. Spare parts Spare parts not approved by Maschinenfabrik Reinhausen GmbH may cause physical injury and damage the product. ▪ Only use spare parts approved by the manufacturer. ▪...
Page 16: Personal Protective Equipment
Technical Service department. This ensures that all work is per- formed correctly. If maintenance is not carried out by our Technical Service department, please ensure that the personnel who carry out the mainte- nance are trained and authorized by Maschinenfabrik Reinhausen GmbH to carry out the work. Authorized personnel Authorized personnel are trained by Maschinenfabrik Reinhausen GmbH to carry out special maintenance.
Page 17 Hard hat To protect from falling and flying parts and materials. Hearing protection To protect from hearing damage. Protective gloves To protect from mechanical, thermal, and electrical hazards. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 18: It Security
Observe the following recommendations during device operation: ▪ Change the password at regular intervals. ▪ Export the security log [► 221] at regular intervals. Interfaces The device uses the following interfaces for communication: TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 19 Table 4: Interfaces and open ports of the OT1205 assembly Port is closed if you activate the device's SSL encryption. Figure 2: Interfaces of the CPU assembly Interface Protocol Port Description CAN 1 Attachment of the DIO assembly Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 20 The device uses the following cipher suites for a TLS-secured connection: Key matching and au- Encryption Operating mode thentication TLS_ RSA_ WITH_ 3DES_EDE_CBC_ CBC_ AES_128_ CBC_ SHA256 AES_128_ GCM_ SHA256 AES_256_ CBC_ SHA256 TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 21 3 IT security Key matching and au- Encryption Operating mode thentication TLS_ RSA_ WITH_ AES_256_ GCM_ SHA384 CAMELLIA_128 CBC_ CAMELLIA_256 Table 6: Cipher suite The device uses the SHA256 hash function to save passwords. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 22: Product Description
▪ Store the parts in a dry place until installation. Function description of the voltage regulation The TAPCON® serves to keep constant the output voltage of a transformer with an on-load tap-changer. The TAPCON® compares the transformer's measured voltage (U...
Page 23: Performance Features
Such as for parallel operation of up to 16 transformers Long-distance communication and control center Figure 3: Overview of voltage regulation Performance features The TAPCON® is responsible for controlling tapped transformers. Apart from control tasks, the TAPCON® provides additional functions such ▪ Integrated monitoring functions: – Voltage monitoring –...
Page 24: Operating Modes
Auto mode (AVR AUTO) In auto mode, the device automatically regulates the voltage in accordance with the set parameters. Manual tap-change operations using operating con- trols, inputs or a control system are not possible. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 25 Tap-change operation using SCADA Value adjustment using SCADA Table 7: Overview of operating modes Optional when connecting TAPCON® to a control system (SCADA) You can use the Remote behavior [► 76] parameter to set the behavior Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 26: Design
4 Product description Design The device is designed as a 19 inch slide-in housing with modular hardware equipment. The device's individual assemblies are described in the following section. Figure 4: Front view TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 27: Operating Controls
ENTER key Confirm selection and save modified pa- rameters. Rotary knob Navigation through individual menu items and parameters. BACK key Exit the current menu. Go to the previ- ous menu level. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 28: Display Elements
Figure 6: Display elements 1 Power supply LED 2 AVR STATUS LED 3 ALARM LED 4 REMOTE LED 5 AVR AUTO LED 6 RAISE VOLTAGE LED 7 AVR MANUAL LED 8 LOWER VOLTAGE LED 9 Display TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 29 4 Product description Display The display for the TAPCON® is divided into the following areas: Figure 7: Display 1 Display area 2 Secondary navigation or navi- gation path 3 Primary navigation 4 Status bar Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN...
Page 30 1 Desired value 2 Upper limit of bandwidth 3 Trend of measured voltage 4 Delay time T1/T2 5 Trend of corrected voltage (cor- 6 Lower limit of bandwidth rection due to compensation or parallel operation) TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 31 Figure 9: Transformer overview with display showing current measured values 1 Designation of transformer 2 Tap position of the on-load tap- changer (next, current, previ- ous) 3 Voltage 4 Control deviation in % (with correction) 5 Current 6 Power factor Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 32: Additional Operating Controls And Display Elements When Using The Mcontrol Touch Panel (Optional)
Activate manual mode. LOWER key Send a control command to the motor- drive unit to reduce the voltage. Only possible in manual mode. Not available if local/remote is toggled using a digital input. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 33: Front Interface
DC voltage power supply unit 20...70 V DC 4.5.5.2 Central processing unit The CPU I assembly is the central computing unit for the device. It contains the following interfaces: ▪ Internal system interface RS232 (COM1) ▪ Serial interface RS232/485 (COM2) Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 34 2x CAN bus (CAN 1, CAN 2) Figure 12: CPU I assembly 4.5.5.3 Voltage measurement and current measurement The UI 1 assembly is used for measuring 1-phase voltage and current. Figure 13: UI 1 assembly TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 35 ▪ DIO 28-15: 28 inputs, 15 outputs (6 N/O contacts, 9 change-over con- tacts) ▪ DIO 42-20 (HL): 42 inputs, 20 outputs (8 N/O contacts, 12 change-over contacts) Figure 15: DIO 42-20 assembly Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 36 The following interfaces are available: ▪ 2x RJ45 (ETH12, ETH22) ▪ 2x Duplex-LC (SFP module) (ETH11, ETH21) The media converter is designed to be transparent for the network and does not have its own IP address. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 37 2x RJ45 (ETH23, ETH24), device-internal connection – 2x Duplex-LC (SFP module) (ETH21, ETH22), redundancy connec- tion The following redundancy functions are available to you according to your order: ▪ PRP (standard setting) ▪ RSTP Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 38: Operating Concept
Various users can log in at the same time (e.g. via the visualization) and access the device. If you want to operate the device via the controls and visualization at the same time, you have to log in on the device and via the visualization. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 39 In these operating instructions, the path for navigating to a parameter is al- ways shown in an abridged form: Go to Settings > Time. Setting parameters There are various ways to configure the settings, depending on the parame- ter. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 40 ð If operating via the front panel, the numerical keypad appears. Figure 20: Entering a value Enter the desired value and confirm with Press the Accept button to save the modified parameter. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 41 Use the rotary knob to select the text box and press the key. ð If operating via the front panel, the keyboard appears. Figure 21: Entering text Enter the desired text and confirm with Press the Accept button to save the modified parameter. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 42: Packaging, Transport And Storage
▪ Completeness based on the delivery slip ▪ External damage of any type The checks must take place after unloading when the crate or transport con- tainer can be accessed from all sides. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 43: Storage Of Shipments
▪ In the event of severe damage, total loss or high damage costs, immedi- ately notify the sales department at Maschinenfabrik Reinhausen and the relevant insurance company. ▪ After identifying damage, do not modify the condition of the shipment further and retain the packaging material until an inspection decision has been made by the transport company or the insurance company.
Page 44: Mounting
Small screwdriver for connecting the signal lines and supply lines Depending on the installation site and assembly variant, you may need ad- ditional tools and corresponding attachment material (screws, nuts, wash- ers) which are not included in the scope of delivery. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 45: Mounting Device
Figure 22: Example depiction of the minimum distances in a control cabinet when in- stalling two 19" devices For other installation types, contact Maschinenfabrik Reinhausen. Mounting in a 19" frame (in accordance with DIN 41494 Part 5) To mount the device in a 19" frame, proceed as follows: Place cage nuts in the desired locations on the 19"...
Page 46 Mounting in a control panel with a 19" flush control panel frame To mount the device in a control panel, proceed as follows: ü Scope of delivery is complete. Figure 24: Scope of delivery TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 47 6 Mounting Produce cut-out in control panel. Figure 25: Producing cut-out in control panel Mounting cage nuts Figure 26: Mounting cage nuts Secure frame to control panel. Figure 27: Securing frame to control panel Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 48: Connecting Device
► Ground the device with a protective conductor using the grounding screw on the housing. ► Note the phase difference of the secondary terminals for the current transformer and voltage transformer. ► Connect the output relays correctly to the motor-drive unit. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 49: Cable Recommendation
Crimp stranded wires with wire end sleeves. 6.3.1 Cable recommendation Please note the following Maschinenfabrik Reinhausen recommendation when wiring the device. Excessive line capacitance can prevent the relay contacts from breaking the contact current. In control circuits operated with alternating current, take into account the effect of the line capacitance of long control cables on the func- tion of the relay contacts.
Page 50: Information About Connecting Serial Interfaces Rs232 And Rs485
Information about connecting serial interfaces RS232 and RS485 NOTICE Damage to the device! Using the wrong data cable may damage the device. ► Only use data cables which comply with the description below. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 51 6 Mounting RS232 (D-SUB 9-pole) For connecting the device via the RS232 interface (COM2), use a data cable with the following structure: Figure 30: RS232 data cable (9-pole) Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 52 6 Mounting RS485 (D-SUB 9-pole) To connect the device via the RS485 interface (COM2), use a data cable with the following structure: Figure 31: RS485 data cable TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 53 Cable shielding is connected with the plug using one of the two following variants: – Shielding is screwed down with traction relief. – Shielding is soldered with plug housing. Figure 33: Example of a soldered shielding on a plug housing Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 54: Information About Laying Fiber-Optic Cable
(e.g. signal lines) in the same cable duct. ▪ Maintain a distance of more than 100 mm between lines which cause in- terference and those which are susceptible to interference. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 55 Connect full surface of shielding (360º) to device or to a nearby ground- ing bar. Using single conductors may limit the effectiveness of the shielding. Con- nect close-fitting shielding to cover all areas. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 56 Signal lines and power lines/switching lines must be laid in separate ca- ble ducts. ▪ The device must be grounded at the screw provided, the protective grounding connection, using a ground strap (cross-section min. 8 mm²). TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 57 Connect all devices to a potential equalization rail to equalize the poten- tial. Connect the CAN bus cable shielding to all connected devices. Variant 2: The connected devices have different potentials Note that the shielding is less effective with this variant. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 58 ► If both devices have different potentials, only connect the cable's shielding to one device. Variant 1: TAPCON® and receiver (e.g. 20 mA transmitter, resistor contact series) are on the same potential If the devices to be connected share the same potential, proceed as follows: ►...
Page 59 ▪ Connect shielding to one of the shielding clips on side plate of TAPCON® Figure 38: Placement of shielding on the shielding clip on side plate of TAPCON® ▪ Connect shielding to a grounding bar of control cabinet Figure 39: Examples of supporting shielding on ground bar (on left: Direct connection...
Page 60: Mounting Terminating Resistor Of Can Bus
In addition, observe the following: ▪ It must be easy for the operator to access the isolating device ▪ The isolating device must be labeled for the device and circuits to be isolated TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 61 Strip insulation from leads and wires. Crimp stranded wires with wire end sleeves. Guide the leads into the corresponding plug terminals and fasten them using a screwdriver. Figure 41: Example: Plug for voltage measurement Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 62: Checking Functional Reliability
The voltage display LED on the top left of the device's front panel lights The device is fully mounted and can be configured. The actions required for this are described in the following chapter. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 63: Commissioning
When in delivery status, you can log in as the administrator as follows: ▪ User name: admin ▪ Password: admin To set the parameters with the help of the commissioning wizard, proceed as follows: Log in as a user with the necessary access rights. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 64: Setting The Parameters Manually
You can use this parameter to set the display language for the device. The device comes with a maximum of 4 languages. The following languages are available: English Italian* German Portuguese* French* Russian* TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 65 If you would like to set the date and time manually, you must enter the val- ues in the following formats: Date Time DD.MM.YYYY HH:MM Table 12: Formats The time does not switch from daylight saving time to standard time and back automatically. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 66 Set the current-transformer circuit, voltage-transformer circuit and phase angle correction [► 102]. Setting control parameters Set the following control parameters: Set the desired value [► 81]. Set the bandwidth [► 95]. Set delay time T1 [► 96]. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 67 All parameters relevant to commissioning have been entered. Continue with the function tests. Setting control system protocol (optional) If you need a control system protocol, you must set the parameters [► 166] required for this. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 68: Function Tests
Select the Measured values menu item to display the operating values for current and power and compare them with the values of the opera- tion measurement instruments. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 69: Checking Parallel Operation
7.2.3 Checking parallel operation This section describes how you can run the function test for parallel opera- tion. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 70 To obtain perfect functioning in parallel operation, the TAPCON® must be commissioned in simplex mode. Make sure that the conditions below have been fulfilled. ▪ All TAPCON® units are set to the same operating parameters for "de- sired value" and "delay time T1" [► ▪...
Page 71 Press to select auto mode for all TAPCON® units. ð All of the TAPCON® units return the on-load tap-changer units to the original tap positions. If an on-load tap-changer does not switch back to its original tap position, you have to increase the circulating reactive current sensitivity.
Page 72 Set the value determined for the "circulating reactive current blocking limit" for the TAPCON® units in parallel operation as well. If one TAPCON® or all of the TAPCON® units indicate Circulating reactive current blocking limit exceeded even though the control inputs are correctly connected for all TAPCON®...
Page 73 Compare the tap position displays of master and follower . All of the TAPCON® units must display the same tap position. If this is not the case, switch all TAPCON® units to the same tap position. Figure 46: Comparing the tap position 1 Master...
Page 74 12. Press on the master and follower to manually set the desired step. The function tests for the tap synchronization method are complete. ð Installation and commissioning of the device is complete. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 75: Operation
Activating/deactivating automatic launch of commissioning wizard You can use this parameter to set whether the commissioning wizard [► is to launch automatically when the device is restarted. Go to Settings > Parameters > General > Commissioning wizard. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 76: Setting Measured Value Display
A connection to the visualization can be established using 2 interfaces: ▪ Front interface ETH1.1 (for local access) ▪ Optional: ETH2.2 interface on the CPU I module (for access by means of the remote display, control center etc.) TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 77 SSL-encrypted connection. To activate SSL encryption, proceed as follows: Go to Settings > Parameters > General > SSL encryption. Select the desired option. Press the Accept button to save the modified parameter. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 78 Activate automatic assignment of the IP address via DHCP on the PC. Enter the visualization's IP address http://192.168.165.1, or if SSL encryption is active enter https://192.168.165.1, on the PC in the browser. ð The visualization is accessed. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 79 Figure 49: Establishing connection via the ETH2.2 interface on the back Go to Communication on the device to display the device's IP address. Figure 50: Displaying Communication Assign the PC an unique IP address in the same subnet as the device (e.g. 192.0.1.100). Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 80: Activating/Deactivating The Usb Interface
Select the desired option. Press the Accept button to save the modified parameter. Control All of the parameters required for the regulation function are described in this section. Figure 51: Setting the control parameters (example) TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 81: Setting The Desired Value
You can set 5 different desired values. The device always uses one of the set desired values for control. You can define the desired value used for control by means of the "Select desired value" parameter or with the digital inputs. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 82 Max. Min. Min. Max. Analog signal Figure 52: Analog setting of the desired value In order to configure the analog setting of the desired value, you can set the parameters as described below. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 83 Remote mode. You must also set the Remote behavior [► 76] parameter accordingly. In order to configure the step-by-step setting of the desired value, you can set the parameters as described below. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 84 8.2.1.6 Active power-dependent adjustment of desired voltage value The TAPCON® Dynamic Setpoint Control (TDSC) function is used to adapt the desired voltage value depending on the measured active power. This al- lows you to compensate for a voltage drop during increased load or an in- crease in voltage due to a decentralized feed-in.
Page 85 Desired value Minimum desired value Measured active power Maximum desired value meas Active power at minimum Set desired value when desired value measured active power = 0 Active power at maximum desired value Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 86 If the measured active power 0 ≤ P ≤ P , the desired value is calculated meas using the following formula: To activate the active power-dependent adjustment of the desired voltage value, you need to set the following parameters: TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 87 Go to Settings > Parameters > Control > TDSC Pmax/Pmin. Enter active power for maximum/minimum desired value. Press the Accept button to save the modified parameter. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 88 Active power-dependent adjustment of desired voltage value with 3 different desired values The TAPCON® Dynamic Setpoint Control (TDSC) function is used to adapt the desired voltage value depending on the measured active power. This al- lows you to compensate for a voltage drop during increased load or an in- crease in voltage due to a decentralized feed-in.
Page 89 Desired value Minimum desired value Measured active power Maximum desired value meas Active power at minimum Set desired value when desired value measured active power = 0 Active power at maximum desired value Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 90 If the measured active power 0 ≤ P ≤ P , the desired value is calculated meas using the following formula: To activate the active power-dependent adjustment of the desired voltage value, you need to set the following parameters: TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 91 Go to Settings > Parameters > Control > TDSC Pmax/Pmin. Enter active power for maximum/minimum desired value. Press the Accept button to save the modified parameter. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 92 51 V 52 V 53 V 54 V 55 V 56 V 57 V 58 V 59 V 60 V 61 V 62 V 63 V 64 V 65 V 66 V 67 V TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 93 83 V 84 V 85 V 86 V 87 V 88 V 89 V 90 V 91 V 92 V 93 V 94 V 95 V 96 V 97 V 98 V 99 V Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 94 115 V 116 V 117 V 118 V 119 V 120 V 121 V 122 V 123 V 124 V 125 V 126 V 127 V 128 V 129 V 130 V 131 V TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 95: Bandwidth
Determining bandwidth In order to set the correct value, the transformer's step voltage and nominal voltage must be known. Note that a large bandwidth will result in a large control deviation. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 96: Delay Time T1
Control commands will also not be issued to the motor-drive unit if the meas- ured voltage returns to the tolerance bandwidth within the set delay time . However, if the measured voltage deviates from the set bandwidth for TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 97 To set the delay time T1, proceed as follows: Go to Settings > Parameters > Control > Delay time T1. Enter delay time T1. Press the Accept button to save the modified parameter. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 98: Delay Time T2
Press the Accept button to save the modified parameter. 8.2.4 Delay time T2 You can use this parameter to set the delay time T2. Delay time T2 is used to compensate for large control deviations faster. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 99 , a control impulse is output to the motor-drive unit after the set de- lay time T1 . If the measured voltage U is still outside the bandwidth, actual Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 100 To activate delay time T2, proceed as follows: Go to Settings > Parameters > Control > Activate delay T2. Select the option you want. Press the Accept button to save the modified parameter. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 101: Transformer Data
To set the secondary transformer voltage, proceed as follows: Go to Settings > Parameters > Transformer data > Secondary trans- former voltage. Enter the secondary transformer voltage. Press the Accept button to save the modified parameter. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 102: Setting Primary Transformer Current
Current-transformer circuit Phase angle correction Table 17: Setting configuration of current transformer and voltage transformer (UI 1 measuring module) Parameter UI 3 measuring module 1-channel* 3-channel* Voltage-transformer circuit Current-transformer circuit Phase angle correction TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 103 The voltage drop on a phase conductor is determined by the current I If you use this circuit, set the device as follows: Parameters Option Voltage-transformer circuit 1 Ph phase voltage Current-transformer circuit 1 Ph phase current Phase angle correction 0° Table 19: Circuit A Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 104 The current transformer CT1 is looped into the phase conductor L1 and CT2 into the phase conductor L2. ▪ The current transformers CT1 and CT2 are connected crosswise in par- allel (total current = I TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 105 The voltage drop on a phase conductor is determined by the current I If you use this circuit, set the device as follows: Parameters Option Voltage-transformer circuit 3 Ph differential voltage Current-transformer circuit 3 Ph phase current Phase angle correction 90° Table 22: Circuit D Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 106 U by 30°. This corresponds to a phase shift of +30° and a correction value of -30°. ▪ The voltage drop on a phase conductor is determined by the current I TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 107 If you use this circuit, set the device as follows: Parameters Option Voltage-transformer circuit Current-transformer circuit Phase angle correction UI measuring channels 3-phase measurement (channels 1, 2, 3) Measurement mode Phase-phase Table 25: Circuit G Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 108 Only use the circuits I, J and K on symmetrical grids. Otherwise the device will calculate incorrect performance values. Circuit I ▪ Three-phase voltage measurement, single-phase current measurement. ▪ The voltage transformers are connected between the phases. ▪ The current transformer is connected to phase L1. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 109 ▪ The current transformer is connected to phase L2. Parameters Option Voltage-transformer circuit Current-transformer circuit Phase angle correction -150° UI measuring channels 3-ph. voltage, 1-ph. current Measurement mode Phase-neutral Table 28: Circuit J Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 110 To set the voltage-transformer circuit, proceed as follows: Go to Settings > Parameters > Transformer data > Voltage-trans- former circuit. Select the desired option. Press the Accept button to save the modified parameter. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 111 Go to Settings > Parameters > Transformer data > Measuring mode. Select the option you want. Press the Accept button to save the modified parameter. Also refer to 2 Setting UI measuring channels [► 112] Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 112: Measurement
L3/N or L3/L1 To set the control variable, proceed as follows: Go to Settings > Parameters > Measurement > Control variable. Select the option you want. Press the Accept button to save the modified parameter. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 113: Regulation Mode
To set the power factor display, proceed as follows: Go to Settings > Parameters > Measurement > Negative power fac- tor display. Select the desired option. Press the Accept button to save the modified parameter. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 114: Control Of The Motor-Drive Unit
If the TAPCON® is operated as a follower in parallel operation in this case, then the TAPCON® issues the switching pulse until one of the following re- quirements has been met: ▪...
Page 115 8 Operation Time-controlled switching Selecting the "Time-controlled switching pulse" option causes the pulse TAPCON® to issue the switching pulse for a set duration. A pause is en- forced after every switching pulse before another switching pulse is is- sued. If you use a motor-drive unit from Maschinenfabrik Reinhausen GmbH, you need to select the "Time-controlled switching pulse"...
Page 116: Setting Motor Runtime Monitoring
Setting the switching pulse pause You can use this parameter to set the switching pulse pause between 2 switching pulses. The TAPCON® can only issue another switching pulse once the switching pulse pause has elapsed. To set the switching pulse pause, proceed as follows: Go to Settings >...
Page 117: Setting The Switching Direction
Switching direction monitoring and blocks automat- ic regulation. Automatic regulation is blocked until you acknowledge [► 208] the event. Switching direction monitoring is not active if you control the motor-drive unit with a continuous pulse [► 114]. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 118: Line Drop Compensation
The device pro- vides 2 methods of compensation for this purpose: ▪ R&X compensation ▪ Z compensation Figure 62: Setting line drop compensation Note the description below for configuration of line drop compensation. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 119: R&X Compensation
Selecting R&X compensation To select R&X compensation, proceed as follows: Go to Settings > Parameters > Compensation > Compensation method. Select R&X compensation option. Press the Accept button to save the modified parameter. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 120: Z Compensation
To keep the voltage constant for the consumer, you can use Z compensation to activate a current-dependent increase in voltage. You can also define a limit value to avoid excess voltage on the transformer. Figure 65: Z compensation TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 121 To set the voltage limit value, proceed as follows: Go to Settings > Parameters > Compensation > Voltage limit value. Enter voltage limit value. Press the Accept button to save the modified parameter. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 122: Tap Position Capture
For the analog tap position capture, you must set which tap positions corre- spond to the minimum analog signal and maximum analog signal. The device is configured at the factory according to the order. However, should modifications be necessary, note the following sections. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 123 Press the Accept button to save the modified parameter 8.7.2.2 Resistor contact series Carry out the calibration at an ambient temperature that corresponds to nor- mal operating conditions. This allows you to reduce measurement errors due to temperature fluctuations. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 124 Step 4: The device determines the offset and once complete moves onto step 5. 13. Step 5: Press the Next button to complete calibration. Calibration of tap position capture using the resistor contact series has ð been undertaken successfully. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 125: Parallel Operation (Optional)
If the tap position is not the same, the fol- lowers switch to the tap position received from the master. This ensures that the transformers operating in parallel are always in the same tap position. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 126 Master/follower current blocking Master/follower switch- ing characteristics Maximum tap differ- Yes (if follower) ence Error if no communica- tion present Behavior if no commu- nication present Parallel operation error delay time Table 35: Parameter TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 127 You have to use current transformers with the same rated values for all transformers in parallel operation. ▪ If you wish to operate in parallel operation with existing devices, you have to activate the Retrofit TAPCON® 2xx [► 141] parameter. For the circulating reactive current minimization parallel operation method with CAN communication, you have to set the following parameters: ▪...
Page 128 CAN communication, you have to set the following parameters: ▪ Activating parallel operation ▪ Parallel operation method: Power factor ▪ Circulating reactive current sensitivity ▪ Circulating reactive current blocking limit ▪ Desired power factor TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 129 The on-load tap-changers switch in opposing directions based on the setting of the selected parameter until the desired tap stagger level is reached. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 130 To do so, the master switches one level lower and the follower one level higher. The master and follower then switch one level higher. The voltage re- turns to the bandwidth. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 131 Pos Tap position Desired tap stagger level Pos>/ Maximum/minimum tap po- Pos< sition Current tap stagger level U Measured voltage For the tap stagger parallel operation method, you have to set the following parameters: Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 132 If you change the parallel operation method of the master from tap stag- ger to master, the tap stagger level is first reduced to 0 before parallel operation according to the tap synchronization method becomes active. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 133: Configuring Parallel Operation
You can use this parameter to set the parallel operation method. You can select the following options: Option Description Master The device is designated Tap synchronization as the master. [► 125] parallel opera- tion method Follower The device is designated as the follower. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 134 You can use this parameter to set the influence of circulating reactive current on how the control deviation is calculated. The higher the set value, the greater the calculated control deviation as a result of circulating reactive cur- rent. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 135 Press the Accept button to save the modified parameter. 8.8.2.7 Setting desired load stress type You can use this parameter to set the load stress type, which the transform- er has under normal operating conditions. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 136 To activate circulating reactive current blocking for the tap synchronization parallel operation method, proceed as follows: Go to Settings > Parameters > Parallel operation > Master/follower current blocking. Select the desired option. Press the Accept button to save the modified parameter. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 137 To set the parameters, proceed as follows: Go to Settings > Parameters > Parallel operation > Error if no com- munication present. Select the option you want. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 138 To set the delay time for the parallel operation error message, proceed as follows: Go to Settings > Parameters > Parallel operation > Delay time for the parallel operation error message. Enter the delay time. Press the Accept button to save the modified parameter. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 139 To set the tap stagger setting, proceed as follows: Go to Settings > Parameters > Parallel operation > Tap stagger set- ting 1...8. Enter the desired tap stagger level. Press the Accept button to save the modified parameter. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 140 To select the lowest/highest permissible tap position of the follower, proceed as follows: Go to Settings > Parameters > Parallel operation > Pos< follower/ Pos> follower. Enter the desired tap position. Press the Accept button to save the modified parameter. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 141: Tapcon® 2Xx Retrofit
8 Operation 8.8.3 TAPCON® 2xx retrofit The TAPCON® 2xx retrofit function allows you to operate the device in par- allel operation with existing devices. If you activate this parameter, you have to reverse the prefix of the "Phase angle correction"...
Page 142: Detecting Parallel Operation Via Topology
You have to set the following parameters for the topology with fixed master/ client function. Parameters Topology master Topology client Prim/sec. topology Primary/Secondary CAN address 1(2)...16 User-defined device name CAN bus address 2...16 TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 143 Note the "Linking signals and events" [► 226] section. CAN 1 CAN 2 CAN 3 Figure 78: Operating principle You have to set the following parameters for the topology with flexible mas- ter/client function. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 144 To set the transformer name, proceed as follows: Go to Settings > Parameters > Parallel operation > CAN address 1(2)...16 device name. Enter the desired name. Press the Accept button to save the modified parameter. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 145 If you assign the node A = 0 and node B = 0 node pair to a circuit breaker, the circuit breaker is deactivated for topology recording. You have to assign a node pair to every circuit breaker. Go to Settings > Topology. Figure 79: Configuring the topology Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 146: Monitoring Functions
For monitoring the transformer's current output voltage, you can set 4 limit values: ▪ Undervoltage U<<: Lower limit 2 ▪ Undervoltage U<: Lower limit 1 ▪ Overvoltage U>: Upper limit 1 ▪ Overvoltage U>>: Upper limit 2 TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 147 Relative/absolute limit value ▪ Limit value [V]: Absolute limit value ▪ Limit value [%]: Limit value relative to desired voltage value ▪ Hysteresis limit value ▪ Delay time limit value ▪ Behavior limit value Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 148 Hysteresis limit value You can use this parameter to set the hysteresis. You can use this to avoid the unnecessary generation of messages if the measured value fluctuates around a threshold value. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 149: Current Monitoring
For monitoring the transformer's current load current, you can set 4 limit val- ues: ▪ I<<: Lower limit 2 ▪ I<: Lower limit 1 ▪ I>: Upper limit 1 ▪ I>>: Upper limit 2 Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 150 Limit value [A] or [kA]: Absolute limit value ▪ Limit value [%]: Limit value relative to rated current of current transform- ▪ Hysteresis limit value ▪ Delay time limit value ▪ Behavior limit value TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 151 Hysteresis limit value You can use this parameter to set the hysteresis. You can use this to avoid the unnecessary generation of messages if the measured value fluctuates around a threshold value. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 152: Power Monitoring
|cos φ|< Table 45: Limit values for power monitoring You can set the following parameters for each limit value: ▪ Limit value: Absolute limit value ▪ Hysteresis limit value ▪ Delay time limit value TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 153: Power Flow Monitoring
8.9.4 Power flow monitoring A reversal of power flow occurs if the active power is negative. You can set the following parameters for this: ▪ Hysteresis ▪ Delay time ▪ Behavior Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 154 The negative power flow is ignored. ▪ Automatic regulation remains active. Event only ▪ The Reversal of power flow event is issued. ▪ If Z compensation is activated, this function is deactivated. ▪ Automatic regulation remains active. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 155: Tap Position Monitoring (Optional)
You can use this parameter to set the number of tap- change operations, such as for a comparison with the operations counter of the motor-drive unit. To set tap position monitoring, proceed as follows: Go to Settings > Parameters > Tap position monitoring. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 156: Bandwidth Monitoring
The event is automatically acknowledged as soon as the measured value returns to within the set bandwidth. The following parameters are available for setting function monitoring: ▪ Function monitoring ▪ Hysteresis ▪ Delay time TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 157 Delay time limit value You can use this parameter to set the delay time in order to delay the issuing of the event message. Also refer to Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 158: Phase Symmetry Monitoring
You can use this parameter to specify a limit value for the voltage difference in V (in relation to the secondary value of the voltage transformer) or in kV (in relation to the primary value of the voltage transformer). TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 159: Switching Interval Monitoring
Maximum number of tap-change operations If the maximum permissible number of tap-change operations within the set time interval is exceeded, the device triggers the corresponding response (e.g. message). Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 160 Off: The internal counter is not reset by intermediate raise or lower tap- change operations. Behavior You can use this parameter to set the behavior of the TAPCON® if the maxi- mum permissible number of tap-change operations is exceeded: Setting Behavior Switching interval monitoring is disabled.
Page 161: Target-Tap-Position Operation
8.10 Target-tap-position operation You can use this parameter to define a target tap position. When target-tap- position operation is activated, the TAPCON® automatically switches to this target tap position. Figure 89: Setting target-tap-position operation To set the target tap position, proceed as follows: Go to Settings >...
Page 162 You need to create a backup to be able to reset the system in the event that any incorrect configuration settings are made. To do so, proceed as follows: Go to Settings > Export. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 163 Figure 91: Determining slot of AIO assembly ▪ The channels correspond to the plugs of the AIO assembly. The plug with pins 1...5 is channel 1, the plug with pins 6...10 is channel 2 etc. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 164: Configuring Digital Inputs And Outputs
Channel of the DIO assembly to which the function is linked. channel Functions that are not linked with a channel are identified with "-". Note the connection diagram supplied. Table 50: Configuration of the digital inputs and outputs TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 165 Where necessary, select the buttons ▲ or ▼ to sort the properties in a column alphabetically. Configure the properties as desired. Press the Accept button. Confirm the security prompt with Yes to save the changes. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 166: Displaying Temperature Curve (Optional)
SCADA The following section describes how you can configure the device to connect to a control system (SCADA). You can download the data points with the help of the export manager [► 221]. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 167: Configuring Iec 61850 (Optional)
To set the subnet mask, proceed as follows: Go to Settings > Parameters > IEC 61850 > Subnet mask. Enter subnet mask. Press the Accept button to save the modified parameter. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 168 61850 network. To set the access point name, proceed as follows: Go to Settings > Parameters > IEC 61850 > Access point. Enter access point. Press the Accept button to save the modified parameter. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 169: Displaying Iec 61850 Log (Optional)
Figure 95: Displaying IEC 61850 log To call up the IEC 61850 log, proceed as follows: Go to Information > IEC 61850 log. Optional: Press the Server or Client button to change the display. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 170: Configuring Iec 60870-5-101 (Optional)
115200 baud To set the baud rate, proceed as follows: Go to Settings > Parameters > IEC 60870-5-101 > Baud rate. Select baud rate. Press the Accept button to save the modified parameter. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 171 Go to Settings > Parameters > IEC 60870-5-101 > Octet number of ASDU address. Set octet number of ASDU address. Press the Accept button to save the modified parameter. ASDU address You can use this parameter to set the address of the ASDU. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 172 You can use this parameter to set the parity. You can select the following options: ▪ None ▪ Even ▪ To set the parity, proceed as follows: Go to Settings > Parameters > IEC 60870-5-101 > Parity. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 173 With this parameter, you can set which method is to be used for optimizing the ASDU types. The standard enables optimization in order to be able to transfer multiple value changes in a telegram in a sequence of ascending in- Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 174: Configuring Iec 60870-5-103 (Optional)
Press the Accept button to save the modified parameter. 8.14.4 Configuring IEC 60870-5-103 (optional) If you want to use the IEC 60870-5-103 control system protocol, you must set the following parameters. Figure 97: Setting parameters for IEC60870-5-103 TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 175 To set the number of databits, proceed as follows: Go to Settings > Parameters > IEC 60870-5-103 > Number of data- bits. Set number of databits. Press the Accept button to save the modified parameter. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 176 Table 53: DFC compatibility To set the DFC compatibility, proceed as follows: Go to Settings > Parameters > IEC 60870-5-103 > DFC compatibility. Select the desired option. Press the Accept button to save the modified parameter. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 177: Configuring Iec 60870-5-104 (Optional)
To set the subnet mask, proceed as follows: Go to Settings > Parameters > IEC 60870-5-104 > Subnet mask. Enter the subnet mask. Press the Accept button to save the modified parameter. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 178 Optimization in accordance with IEC 60870 Edition 1 (Type 1, 3, 9, 11, 21, 126). Ed. 1 Amendment2 Optimization in accordance with IEC 60870 Edition 1, Amendment 2 (Type 1, 3, 9, 11, 13, 15 21, 126). TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 179: Configuring Modbus (Optional)
▪ ▪ ASCII To set the Modbus type, proceed as follows: Go to Settings > Parameters > Modbus > Modbus type. Select Modbus type. Press the Accept button to save the modified parameter Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 180 Assign IP addresses to both web-based visualization and SCADA (optional) in different subnets. Otherwise you will not be able to establish a connec- tion. Go to Settings > Parameters > Modbus > IP address. Enter IP address. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 181 Press the Accept button to save the modified parameter. Parity (only with Modbus-RTU and Modbus-ASCII) You can use this parameter to set the parity. You can select the following options: ▪ None ▪ Even ▪ Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 182: Configuring Dnp3 (Optional)
Serial To set the transmission type, proceed as follows: Go to Settings > Parameters > DNP3 > DNP3 transmission type. Select DNP3 transmission type. Press the Accept button to save the modified parameter. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 183 You can use this parameter to set the TCP port. To set the TCP port, proceed as follows: Go to Settings > Parameters > DNP3 > TCP port. Enter TCP port. Press the Accept button to save the modified parameter Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 184 You can use this parameter to set the link address of the destination master. To set the destination address, proceed as follows: Go to Settings > Parameters > DNP3 > Destination address. Enter destination address. Press the Accept button to save the modified parameter TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 185 Go to Settings > Parameters > DNP3 > Timeout. Enter the timeout. Press the Accept button to save the modified parameter. Timeout for response confirmation You can use this parameter to set the timeout for response confirmation for unsolicited messages. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 186: Configuring Goose (Optional)
SCD file. The SCD file should only contain the IEDs needed. You can import the CID/SCD file via the Import/Export Manager. To do so, proceed as follows: Go to Settings > Import. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 187 TIME-GOOSE". You cannot adjust this value. Example: Configuration To configure the device as a GOOSE publisher, you have to call up the vis- ualization via a PC. You must have a parameter configurator or administra- tor user role. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 188 Unzip the zip archive and adapt the TEMPLATE.icd file to the require- ments. Go to Settings > Import. Select the PC or USB option, select the SCD/CID file, and select Trans- fer. Figure 102: Importing an SCD/ICD file TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 189 (intermediate-state | off | on | bad-state). The functional constraint must be of type ST. Value Description true | on Is used as logical value 1 false | off Is used as logical value 0 intermediate-state Last value received is retained Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 190 Go to Settings > Mapping. ð The list of functions available on the device appears. Figure 104: Overview of device functions available Select the desired function. Select the desired IED, AccessPoint, LDevice, and GSEControl. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 191: Configure Data Points (Optional)
Column Description Modifiable Setting range Active You can use the checkbox to set whether the data Active/inactive point is to be transferred via the control system pro- tocol or not. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 192 If you set 0, the data point is not transmitted periodically. Notice: You can only enter an interval for data points of type 9, 11 or 13. Table 56: Configuring IEC 60870-5-101 data points TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 193 Data point generic identification number. 0...65,535 Notice: You can only use generic identification num- ber 0 for data points with a function type other than 254. Data Type Data point data type. Name Data point designation. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 194 Column Description Modifiable Setting range Active You can use the checkbox to set whether the data Active/inactive point is to be transferred via the control system pro- tocol or not. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 195 If you set 0, the data point is not transmitted periodically. Notice: You can only enter an interval for data points of type 9, 11 or 13. Table 58: Configuring IEC 60870-5-104 data points Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 196 16 bits. Please note that the Index2 ad- dress always follows on from the Index1 address exactly. Name Data point designation Table 59: Configuring Modbus data points TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 197 The OBJGROUP column indicates the data point object group: ▪ AI = Analog Input ▪ AO = Analog Output ▪ BI = Binary Input ▪ BO = Binary Output ▪ CT = Counter INDEXADDR Data point address. 0...4,294,967,29 Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 198 Notice: The threshold value has the same unit as the data point value. Take note of the list of data points. Table 60: Configuring DNP3 data points TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 199: Time Synchronization
The device must be connected to an SNTP time server via Ethernet for this purpose. You can set the following parameters: ▪ Time synchronization via SNTP ▪ Activate second time server (optional) Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 200: Activating Time Synchronization Using Sntp
You can only use the second time server if you have activated the Time synchronization via SNTP parameter and entered an IP address for the first time server. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 201: Entering The Time Server Address
202]. To adjust the device time to your local time, you can use the time shift parameter to set the time shift to UTC. Example: Region Time shift to UTC Mumbai, India UTC +5:30 h Beijing, China UTC +8:00 h Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 202: Setting Synchronization Interval
Press the Accept button to save the modified parameter. 8.16 User administration User administration is based on a system of roles. You must assign a role to every user. You can define access rights to parameters and events for each role. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 203: User Roles
User who can view and modify all data. ▪ Read all parameters ▪ Display, modify, and acknowledge all events Table 63: Roles in delivery status Access to the following areas of the device is linked to the roles: Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 204: Changing Password
Note that the password must satisfy the following requirements: ▪ At least 8 characters ▪ At least 3 of the 4 following character types – Upper case letters – Lower case letters TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 205: Creating, Editing And Deleting Users
The user data is still stored in the device. ▪ Auto login: You can activate the Auto-login function for a user. This user is automatically logged in when the system is restarted or another user logs out. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 206 To edit an existing user, proceed as follows: Go to Settings > Administration > User. Select the desired user in the list. Make the amendments desired. Press the Accept button to save the user. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 207: Setting Access Rights To Parameters And Events
To set the access rights to parameters and events, proceed as follows: Go to Settings > Administration > Parameters/events. ð A list of all parameters or events appears. Select the desired entry in the list. Select the options you want. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 208: Event Management
To acknowledge the events, proceed as follows: ► To acknowledge the events, highlight the desired events in the col- umn then press the Acknowledge button. ð The events are acknowledged. 8.17.2 Configuring events The events have the following properties: TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 209 Storage If you activate this option, the event is stored in the event memory. Table 65: Properties of events Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 210: Displaying Event Memory
Event Event text Time Date and time of event (DD.MM.YYYY, HH:MM:SS/ms) Event coming/going: Event coming Event going Table 66: Event memory To call up the event memory, proceed as follows: Go to Events. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 211: Measured Values
The circuit set for the current transformer and voltage transformer is tak- en into account, as is a corresponding phase displacement. ▪ The UI assemblies use the generator sign convention. The device dis- plays the measured values using the load sign convention. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 212: Displaying Current Measured Values
8 Operation You can change the measured value display to the generator sign conven- tion by activating the Retrofit TAPCON® 2xx [► 141] parameter. 8.18.1 Displaying current measured values The current measured values can be displayed in the measured value screen.
Page 213 Total reactive power (average value) Auto block Auto mode blocked HSR tap position ↓ High-speed return lower step HSR tap position ↑ High-speed return raise step Req. HSR tap posi- High-speed return request lower step tion ↓ Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 214 I L1 Current L1 I L2 Current L2 I L3 Current L3 U L1 Voltage L1 U L2 Voltage L2 U L3 Voltage L3 Q L1 Reactive power L1 Q L2 Reactive power L2 TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 215 Figure 119: Recorder Select the signals to be displayed in the list. If necessary, set the desired axis for each signal. Enter the start time and end time for the measured value display. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 216: Setting The Average Value Interval
Note that, for measured values via analog input signals (e.g. temperature), a maximum of 100,000 measured values with an average value interval of 3,600 s (= 1 h) will be saved. This is equivalent to a time period of approx. 11 years. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 217: Information About Device
Under Hardware, you can display information about the device's hardware. For the assemblies, you will find information about the signal level of the in- dividual channels. Figure 122: Displaying information about the device's hardware Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 218: Software
▪ Blue = Parallel operation is active ▪ Red = Parallel operation error CAN addr. CAN bus address Grp. Parallel operation group Method Active parallel operation method Current tap position U [V] Voltage TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 219 Gray: Parallel operation not blocked ▪ Red: Parallel operation blocked Table 68: Information about parallel operation Figure 124: Parallel operation To retrieve information on parallel operation, proceed as follows: ► Go to Information > Parallel operation. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 220: Topology
Description Transformer is in parallel operation and belongs to par- allel operation group 2. Transformer is in simplex mode. The CAN bus connection to the TAPCON® of this transformer is faulty. Table 69: Forms of depiction (examples) TAPCON® 3587317/14 EN...
Page 221: Information About The On-Load Tap-Changer
Data transfer via USB port on rear of CPU I assembly. Data transfer via PC using web-based visualization. Table 70: Data transfer options 8.21.1 Exporting data You can export the following data from the device, depending on your device configuration: Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 222: Importing Data (Software Version 3.44 And Later)
Select the option you want for the export. 8.21.2 Importing data (software version 3.44 and later) You can import the following data: Option Description System image Complete image of the system (software and config- uration), with or without history. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 223: Configuring Media Converter With Managed Switch
Before integrating the Ethernet switch into your network, you must review the most important settings and adjust them if necessary. During this proc- ess, follow the information outlined in this section for commissioning the Ethernet switch. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 224 Access the IP address 192.168.1.1 using a browser. Login with the user information (login = admin; password = private). Switch the language if necessary (German/English). Figure 127: Login using a web interface TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 225: Configuration
Select the specific menu item for the redundancy protocol. Change the configuration and select the On option in the Function group field. In the Basic settings > Load/Save menu, click on the Save button to permanently store the settings. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 226: Linking Signals And Events
Generic digital input 1 Digital input 2 Generic digital input 2 Digital input 42 Generic digital input 42 Generic SCADA command 1 Generic SCADA command 1 Generic SCADA command 2 Generic SCADA command 2 TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 227: Linking Functions
High-speed return If the assigned event is active, the device activates high-speed return. Target-tap-position operation If the assigned event is active, the device switches to the defined target tap position. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 228 If you enter event number 500, the link is deactivated. To link the function, proceed as follows: ü The desired event number is known [► 208]. Go to Settings > Parameters > Link functions. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 229: Linking Digital Outputs And Control System Messages
If you enter event number 500, the link is disabled. To link the digital output, proceed as follows: ü The desired event number is known [► 208]. Go to Settings > Parameters > Link outputs. Select the desired parameter. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 230: Setting Screensaver
In order to increase the service life of the monitor on the front panel of the device, you can activate and set a screensaver. The following functions are available for this purpose: ▪ Switching off monitor ▪ Dim the brightness of the monitor TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 231 Deactivating the screensaver has a negative impact on the service life of the display. Maschinenfabrik Reinhausen recommends that you activate the screensaver and set a waiting period of 15 minutes. You can set the following parameters: ▪...
Page 232: Tapcon® Personal Logic Editor (Tple)
8.25 TAPCON® Personal Logic Editor (TPLE) You can use the TAPCON® Personal Logic Editor (TPLE) function to pro- gram simple logical links via the web-based visualization. To do this, you can link the inputs and outputs available on the device using function modules.
Page 233 If no input is configured, the output therefore re- mains in the initial state of FALSE. Table 77: NAND function module 8.25.1.3.3 Description OR, logical OR link Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 234 Non-configured inputs are assumed to be FALSE so that they have no impact on the output. If no input is configured, the output therefore re- mains in the initial state of FALSE. Table 80: XOR function module TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 235 Output remains unchanged. Initial state All inputs and outputs are FALSE. Non-configured inputs are assumed to be FALSE so that they have no impact on the output. Table 82: Current impulse relay function module Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 236 Initial state All inputs and outputs are FALSE. Table 83: Switch-on delay function module 8.25.1.3.9 Switch-off delay Description TOFF, switch-off delay Inputs Trigger (BOOL) Reset (BOOL) Outputs Output (BOOL) TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 237 All inputs and outputs are FALSE. Table 85: Pulse function module 8.25.1.3.11 Symmetrical pulse generator Description CLCK, symmetrical pulse generator Inputs Enable (BOOL) Outputs Output (BOOL) Parameter Time ms (UINT32), 1...1,000,000, default = 1,000 Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 238 When Direction input = TRUE, the output value is decremented by one with every rising edge at the Trigger input. Initial state All inputs and outputs are zero or FALSE. Table 87: Counter (forwards/backwards) function module TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 239 Off Limit, Output becomes TRUE. Otherwise, the Out- put is FALSE. Initial state All inputs and outputs are zero or FALSE. Table 88: Analog threshold value switch with hysteresis function module Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 240 Result (REAL32) Overflow (BOOL) Parameter Constant multiplier (REAL32), -1,000,000...+1,000,000; default = 1 Function Result = Value * Multiplier * Constant multiplier If the REAL32 range of numbers is exceeded, the Overflow output becomes TRUE. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 241 If the REAL32 range of numbers is exceeded, the Overflow output becomes TRUE. Initial state All inputs and outputs are zero or FALSE. Table 91: Analog addition function module 8.25.1.3.17 Analog subtraction Description SUB, analog subtraction Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 242 TRUE for one cycle of the function group and then changes back to FALSE. Initial state All inputs and outputs are FALSE. Table 94: Falling edge function module 8.25.1.3.20 Average value Description AVRG, average value TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 243 It is internally rounded up to the next whole multi- ple of the sample time and has a lower limit of at least one sample time. Initial state All inputs and outputs are FALSE. Table 95: Average value function module Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 244 Error (BOOL) Parameter Min In (REAL32): -10,000,000...+10,000,000, de- fault = -10,000,000 Max In (REAL32): -10,000,000...+10,000,000, de- fault = +10,000,000 Min Out (REAL32): -10,000,000...+10,000,000, default = -10,000,000 Max Out (REAL32): -10,000,000...+10,000,000, default = +10,000,000 TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 245 Copies the value of Analog Input to Analog Out- put and converts REAL32 to SINT32. Initial state All inputs and outputs are zero. Table 98: RTOI function module 8.25.1.3.24 ITOR Description ITOR, Integer-to-real conversion Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 246: Configuring Tple
The names and descriptions of the generic events can also be adapted like all other device events. Note the Event management [► 208] section. The permissible number of characters is limited: ▪ Name: Maximum of 20 characters ▪ Description: Maximum of 80 characters TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 247 To create, edit or delete a function, you have to call up the function group you want. To do so, proceed as follows: Go to Settings > TPLE > Function group. Select the function group you want. Figure 139: Function group Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 248 If necessary, you can rename the function group in order to better assign it. To rename a function group, proceed as follows: Go to Settings > TPLE > Function group. Select the function group you want. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 249: Maintenance (Optional)
The main switching contacts or transition contacts of the on-load tap-changer must be replaced. Oil change and The oil must be changed and the diverter switch insert, cleaning oil compartment, and oil conservator must be cleaned. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 250: Setting Operator Interval For Oltc Maintenance
You can use this parameter to define the interval type for OLTC mainte- nance or to deactivate maintenance. You can select the following options: ▪ Deactivated: The maintenance interval is deactivated. ▪ Time: The maintenance interval is dependent on time. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 251 To set the parameters for the operator interval, proceed as follows: Go to Settings > Parameters > Maintenance: OLTC operator. Select the parameter you want. Set the parameter you want. Press the Accept button to save the modified parameter. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 252: Setting Operator Interval For Transformer Maintenance
Set the parameter you want. Press the Accept button to save the modified parameter. 8.26.3 Undertaking and confirming maintenance Once you have undertaken maintenance, you can confirm this on the device and thereby reset the maintenance interval. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 253: Displaying Maintenance Overview
Press the Accept button to save the changed parameters. 8.26.4 Displaying maintenance overview The maintenance overview displays the progress of the individual mainte- nance intervals. You can also see the limit values for the "yellow" and "red" event messages. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 254: Displaying Tap-Change Operation Statistics (Optional)
Displaying tap-change operation statistics (optional) In the tap-change operation statistics, you can display how often the on-load tap-changer has been switched to a particular tap position and how long it has remained in a particular tap position. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 255: Displaying Information About Contact Wear (Only Oiltap®)
The device also shows the differences in contact wear for different contacts. Figure 148: Contact wear To display the information about contact wear, proceed as follows: ► Go to Information > Contact wear. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 256: Maintenance And Care
9 Maintenance and care Maintenance and care The device is maintenance-free. You can clean the device's housing with a dry cloth. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 257: Fault Elimination
Check configuration of target-tap-position active operation function. If necessary, remedy cause. "Blocking" function is linked to Check signal source or control system. If a digital input or control sys- necessary, reset. tem message. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 258: Unwanted On-Load Tap-Change Operation
Connection cannot be estab- Connection cable defective Check connection cable lished with visualization SSL encryption active Accept SSL certificate in browser Call up IP address using https:// Deactivate SSL encryption TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 259: Incorrect Measured Values
▪ Tap-change operations. Install filter if necessary. Measured current Line to current transformer in- Check wiring. terrupted. ▪ No measured value. Short-circuiting jumper in cur- Remove short-circuiting jumper. rent transformer not removed. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 260: Parallel Operation Faults
No device configured as mas- Check configuration. ter in the parallel operation group. Invalid tap position of master Check tap position. or follower. Check wiring. Connect as shown in con- nection diagram. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 261: Tap Position Capture Incorrect
No L- for digital input. Check wiring. Connect as shown in connection diagram. No position indicator. Bit combination (code) imper- Check wiring. missible. ▪ "?" is displayed. "Motor running" signal pres- Check the signal sequence. ent. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 262: Assemblies
Other faults If you cannot resolve a problem, please contact Maschinenfabrik Reinhau- sen. Please have the following data on hand: ▪ Serial number – Name plate – Info screen ▪ Software version [► 217] TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 263 Has a firmware update been carried out? ▪ Has there previously been a problem with this device? ▪ Have you previously contacted Maschinenfabrik Reinhausen about this issue? If yes, then who was the contact? Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN...
Page 264: Messages
S>> parameters. Limit value P< Value has fallen below the limit val- Check the current operating condi- ue for active power P<. tions of the transformer and the set P< parameters. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 265 The bandwidth is set too low. Check value bandwidth limit value. the parameter. Upper bandwidth limit Value has exceeded the upper The bandwidth is set too high. value bandwidth limit value. Check the parameter. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 266 Z compensation. Check the set parameters. No master present No master is present in the parallel Specify a TAPCON® as the master operation group. for parallel operation and check whether the master is ready for op- eration.
Page 267 Check the set parameters. Set the ation methods have been set for multiple same parallel operation method for TAPCON® units. each TAPCON® in the parallel oper- ation group. Circulating reactive The permitted circulating reactive Check the current operating condi- current blocking limit...
Page 268 Invalid tap position The captured tap position is invalid. Check the function and wiring of tap position capture of the correspond- ing TAPCON®. Connect as shown in connection diagram. Measured voltage is There is no measured voltage avail- Check the measurement transformer not available able.
Page 269 CAN bus node is There is a problem communicating CAN bus communication not correct- missing with a TAPCON® in the parallel op- ly configured. Check wiring as per eration group. connection diagram. Use CAN bus address ≠0. Assign a separate CAN bus address to each TAPCON®.
Page 270 There is a signal at the generic digi- tal input 16. Generic digital input There is a signal at the generic digi- tal input 17. Generic digital input There is a signal at the generic digi- tal input 18. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 271 There is a signal at the generic digi- tal input 36. Generic digital input There is a signal at the generic digi- tal input 37. Generic digital input There is a signal at the generic digi- tal input 38. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 272 Check the current operating condi- lower limit value for tap position Pos> fol- tions of the transformer of the follow- lower. er and the set parameter Pos> fol- lower. Table 109: Event messages TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 273: Disposal
12 Disposal Disposal Observe the national requirements applicable in the country of use. Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 274: Overview Of Parameters
(optional) Desired value step width (op- 0.1 to 10.0 V 1.0 V tional) Activate TDSC (optional) On, Off TDSC Umax (optional) 49.0...140.0 V 105.0 V TDSC Umin (optional) 49.0...140.0 V 95.0 V TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 275 Continuous pulse Switching pulse time 0.1...10.0 s 1.5 s Switching pulse pause 0.0...10.0 s 1.5 s Motor runtime 0.0...30.0 s 6.0 s Activate motor runtime moni- Off, On toring Switching direction Standard, Swapped Standard Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 276 Behavior, if no communication Independent regulation, Independent regulation present auto blocking, cosφ in- terpolation Delay time par. op. error mes- 1...30 s sage Settings > Parameters > Retrofit TAPCON®2xx Retrofit TAPCON® 2xx Off, On TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 277 U>> delay time 0.5...60.0 s 0.5 s U>> behavior Off, High-speed return U-, Auto blocking, Auto/ manual blocking Settings > Parameter > Current monitoring I< relative/absolute Relative, Absolute Relative I< [A] 0.00...12.50 A 0.00 A Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 278 0.0 MVA S< hysteresis 0.0...100.0 MVA 0.1 MVA S< delay time 0.0...60.0 s 5.0 s S<< [MVA] 0.0...1,000.0 MVA 0.0 MVA S<< hysteresis 0.0...100.0 MVA 0.1 MVA S<< delay time 0.0...60.0 s 5.0 s TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 279 Q> hysteresis 0...10,000 kVar 1,000 kVar Q> delay time 0.0...60.0 s 5.0 s Q>> [kVar] -100,000...100,000 10,000 kVar kVar Q>> hysteresis 0...10,000 kVar 1,000 kVar Q>> delay time 0.0...60.0 s 5.0 s Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 280 0.00...1.00% 0.00% toring Function monitoring delay 1...60 min 15 min time Hysteresis for lower band- 0.00...1.00% 0.00% width Lower bandwidth delay time 0.0...60.0 s 0.0 s Hysteresis for upper band- 0.00...1.00% 0.00% width TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 281 Settings > Parameters > Analog tap position capture (optional) Upper tap position -128..128 In accordance with or- Lower tap position -128..128 In accordance with or- Settings > Parameters > IEC 61850 (optional) IP address 0.0.0.0...255.255.255.2 192.168.10.254 Subnet mask 0.0.0.0...255.255.255.2 255.255.255.0 Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 282 9.6 kB ASDU address 0...255 Number of databits 5...8 Parity None, Even, Odd Even Number of stop bits 1...2 Settings > Parameters > IEC 60870-5-104 (optional) IP address 0.0.0.0...255.255.255.2 192.168.10.254 Subnet mask 0.0.0.0...255.255.255.2 255.255.255.0 TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 283 Serial interface RS232, RS485 In accordance with or- Baud rate 9.6...115.2 kilobaud 9.6 kilobaud IP address 0.0.0.0...255.255.255.2 192.168.10.254 Subnet mask 0.0.0.0...255.255.255.2 255.255.255.0 Gateway address 0.0.0.0...255.255.255.2 0.0.0.0 TCP port 0...65,535 2,404 Number of databits 5...8 Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 284 Settings > Parameters > Link digital outputs Generic digital output 1 Generic digital output 2 Generic digital output 3 Generic digital output 4 Generic digital output 5 Generic digital output 6 Generic digital output 7 Generic digital output 8 TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 285 Generic SCADA message 10 Settings > Parameters > Link functions Master parallel operation method Follower parallel operation method Automatic tap synchronization parallel operation method Independent regulation Deactivate parallel operation Blocking Activate remote mode Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 286 -128...128 In accordance with or- Table 110: Overview of parameters Availability of the parameter depends on device configuration. After changing the parameter, you must restart the device for the change to take effect. TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 287: Technical Data
Permissible voltage range 20...70 V DC : 48 V DC Power consumption 55 W Internal fuse 250 V; 5 A; 5 x 20 mm, "fast-acting" characteristics Table 112: Special version with DC voltage power supply Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 288: Voltage Measurement And Current Measurement
<± 0.5°; <± 0.3° Frequency measure- : 50 / 60 Hz ment Measuring range: 45...65 Hz Measuring accuracy (-25...+70 °C): <± 0.03% Table 113: Technical data for the UI 1 and UI 3 assemblies TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 289: Digital Inputs And Outputs
Max. AC: 230 V AC; 5 A Max. DC: See diagram Simultaneity factor up to 60 °C: 100%, > 60 °C: -5%/K Table 116: Technical data for the DIO 28-15 and DIO 42-20 assemblies Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 290 ► Use the same voltage ranges within a plug. ► Use the same phase within a plug. Interface Description Input Input Input Input Input Input Input Common Table 117: Digital inputs TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 291: Analog Inputs And Outputs
Load resistance max. 500 Ω (0/4...20 mA) Resistor contact series Maximum resistance of 100 Ω... 10 kΩ, max. 35 tap positions Table 119: Technical data for the AIO 2 and AIO 4 assemblies Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 292: Central Processing Unit
+24 V DC (18...36 V DC) Table 121: Technical data for the CPU I assembly Interfaces Interface Description RXD (RS232) TXD (RS232) GND (RS232, RS485) RXD+/TXD+ (RS485) RXD-/TXD- (RS485) Table 122: COM2 (RS232, RS485) TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 293 Description CAN-L CAN-GND CAN-H Table 125: CAN1, CAN2 CAN bus Terminating resistor ▪ D-SUB plug connector (9 pins) ▪ R = 120 Ω Connector with terminal strip for directly connect- ing CAN lines Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 294: System Networking
IEEE 802.3, store-and-forward- switching Interfaces 2x RJ45 2x duplex LC (SFP) Redundancy protocols , RSTP Time synchronization PTPv2 (IEEE 1588-2008) RJ45 Max. 100 m (per section) 10/100 Mbit/s Cable impedance 100 Ω TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 295: Dimensions And Weight
19 inch plug-in housing in accordance with DIN 41494 Part 5 W x H x D 483 mm x 133 mm x 178 mm (19 in x 5.2 in x 7 Weight Max. 6.7 kg Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 296: Ambient Conditions
14 Technical data Figure 152: Dimensions 14.9 Ambient conditions Operating temperature -25...+70 °C Storage temperature -40...+85 °C Relative humidity 10...95% non-condensing TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 297: Standards And Directives
▪ Power supply: 4 kV ▪ Measurement (UI1/3): 4 kV ▪ Digital I/O: 4 kV ▪ Analog I/O, shielding on both sides: 4 kV ▪ Communication interfaces, shielding on both sides: 4 kV Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 298 DIN EN 60529 Degree of protection IP52 for the front, IP 20 for the rear IEC 60068-2-1 Dry cold - 25 °C / 96 hours IEC 60068-2-2 Dry heat + 70 °C/ 96 hours TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 299 IEC 60255-21-2 Shocks (11 ms, 5·g, 15·g, 3 axes) Class 1 IEC 60255-21-3 Earthquakes (1...35 Hz; 3.5 mm/1·g horizontal; 1.5 Class 1 mm/0.5·g vertical; 1 octave/min, 10 min/axis) Table 135: Environmental durability tests Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 300: Glossary
SNTP (Simple Network Time Protocol) is the simplified version of NTP. General Purpose Output TDSC TAPCON® Dynamic Set Point Control IED Capability Description TPLE TAPCON® Personal Logic Editor The International Electrotechnical Commission (IEC for short) is involved in the preparation and publication of international standards for electri- cal, electronic and related technologies.
Page 301: List Of Key Words
CPU I DNP3 Current monitoring DNP3 transmission type Current transformer Primary current Secondary current Electromagnetic compatibility Current-transformer circuit Error if no communication present Event memory Events Acknowledge Configure Display Exporting Filtering Export Maschinenfabrik Reinhausen GmbH 2017 3587317/14 EN TAPCON®...
Page 302 Pos. at max. analog signal Inputs Pos. at min. analog signal Analog power factor Digital Power flow IO mapping Negative IP address 167, 177, 180, 183 Power flow monitoring General Power monitoring Prim/sec topology Keys TAPCON® 3587317/14 EN Maschinenfabrik Reinhausen GmbH 2017...
Page 303 Tap synchronization RES bit test Tap-change operation statistics Reversal of power flow Web access TAPCON® 2xx retrofit Wiring 49, 61 TAPCON® Dynamic Setpoint Con- trol 84, 88 SCADA Target tap position Screensaver Target-tap-position operation 161 Z compensation Second time server...
Page 306 Luxembourg Reinhausen Luxembourg S.A. 72, Rue de Prés L-7333 Steinsel Phone: +352 27 3347 1 Fax: +352 27 3347 99 E-Mail: sales@lu.reinhausen.com Maschinenfabrik Reinhausen GmbH +49 (0)941 4090-0 www.reinhausen.com Falkensteinstrasse 8 +49(0)941 4090-7001 93059 Regensburg sales@reinhausen.com 3587317/14 EN ▪ 12/17 ▪...

Maschinenfabrik Reinhausen TAPCON Operating Instructions Manual

1 Introduction

2 Safety

3 IT Security

4 Product Description

5 Packaging, Transport and Storage

6 Mounting

7 Commissioning

8 Operation

9 Maintenance and Care

10 Fault Elimination

11 Messages

12 Disposal

13 Overview of Parameters

14 Technical Data

Glossary

List of Key Words

Quick Links

Need help?

Questions and answers

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Summary of Contents for Maschinenfabrik Reinhausen TAPCON

Table of Contents