Page 1 Voltage regulator ® TAPCON Operating Instructions 4016640/11 EN . Bank parallel operation...
Page 2 © All rights reserved by Maschinenfabrik Reinhausen Dissemination and reproduction of this document and use and disclosure of its content are strictly prohibited unless expressly permitted. Infringements will result in liability for compensation. All rights reserved in the event of the granting of patents, utility models or designs.
Page 3: Table Of Contents
4.5.4 Front interface .............................. 33 4.5.5 Assemblies................................ 33 Operating concept .......................... 38 Packaging, transport and storage .................. 43 Suitability, structure and production .................... 43 Markings ............................ 43 Transportation, receipt and handling of shipments................ 43 ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 4 Connecting the power supply.......................... 70 Checking functional reliability ...................... 71 Commissioning......................... 72 Performing tests.......................... 72 7.1.1 Ground test ................................. 72 7.1.2 Performing a dielectric test.......................... 74 Setting the language......................... 76 Setting date and time........................ 77 Commissioning wizard........................ 77 ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 5 8.11.1 Setting the switching pulse for controlling the motor-drive unit ................. 129 8.11.2 Setting motor runtime monitoring ........................ 131 8.11.3 Setting the switching direction........................... 131 8.12 Regulation............................ 132 8.12.1 Response to control system disconnection (optional).................. 132 ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 6 Parallel operation (optional)...................... 170 8.18.1 Parallel operation methods .......................... 170 8.18.2 Configuring parallel operation ........................... 175 8.18.3 TAPCON® 2xx retrofit............................ 179 8.18.4 Detecting parallel operation via group inputs (optional) .................. 180 8.18.5 Detecting parallel operation via topology ...................... 180 8.19 Setting bank parallel operation ....................... 182 8.20...
Page 7 Importing data (software version 3.44 and later).................... 234 8.31 Configuring media converter with managed switch ................ 235 8.31.1 Commissioning.............................. 235 8.31.2 Configuration.............................. 237 8.32 TAPCON® Personal Logic Editor (TPLE).................. 238 8.32.1 Function ................................ 238 8.32.2 Configuring TPLE.............................. 251 ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN...
Page 8 Voltage measurement and current measurement ................ 296 15.4 Digital inputs and outputs ....................... 297 15.5 Analog inputs and outputs ...................... 300 15.6 CPU (central processing unit) I....................... 301 15.7 System networking ......................... 303 15.8 Dimensions and weight........................ 305 ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 9 Table of contents 15.9 Ambient conditions ......................... 306 15.10 Standards and directives ........................ 307 Glossary .......................... 310 List of key words ...................... 312 ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 10: Introduction
1.4.1.1 Warning relating to section Warnings relating to sections refer to entire chapters or sections, sub-sec- tions or several paragraphs within this technical file. Warnings relating to sections use the following format: ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 11 Indicates measures to be taken to prevent damage to property. Table 1: Signal words in warning notices Pictograms warn of dangers: Pictogram Definition Warning of a danger point Warning of dangerous electrical voltage Warning of combustible substances ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 12: Information System
ð Result of action (optional). Multi-step instructions Instructions which consist of several process steps are structured as follows: Aim of action ü Requirements (optional). 1. Step 1. ð Result of step (optional). ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 13: Typographic Conventions
Function monitoring alarm triggered signals [► Number of pages] Cross reference [► Page 41]. Glossary entry, abbreviations, defini- Dotted underscore Glossary entry ..............tions, etc. Table 3: Typographic conventions used in this technical file ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 14: Safety
2.1 Appropriate use The TAPCON® serves to keep the output voltage of a bank of transformers constant. The product is designed solely for use in stationary large-scale electrical energy systems and facilities.
Page 15 This can lead to injuries and property dam- age. ▪ Never operate a current transformer with an open secondary circuit; short- circuit the current transformer to prevent this. ▪ Observe the information in the current transformer operating instructions. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 16 ▪ Only modify the product after consultation with Maschinenfabrik Rein- hausen GmbH. Spare parts Spare parts not approved by Maschinenfabrik Reinhausen GmbH may lead to physical injury, damage to the product and malfunctions. ▪ Only use spare parts that have been approved by Maschinenfabrik Rein- hausen GmbH.
Page 17: Personnel Qualification
Technical Service department. This ensures that all work is per- formed correctly. If maintenance is not carried out by our Technical Service department, please ensure that the personnel who carry out the mainte- nance are trained and authorized by Maschinenfabrik Reinhausen GmbH to carry out the work. Authorized personnel Authorized personnel are trained by Maschinenfabrik Reinhausen GmbH to carry out special maintenance.
Page 18: Personal Protective Equipment
Hard hat To protect against falling and flying parts and materials. Hearing protection To protect against hearing damage. Protective gloves To protect against mechanical, thermal, and electrical hazards. Table 4: Personal protective equipment ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 19: Security
▪ Change the password at regular intervals. ▪ Export the security log [►Section 8.30.1, Page 233] at regular intervals. ▪ Check the log files regularly for unauthorized system access and other se- curity-related events. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 20 24V DC ETH 1 ETH 2.1 ETH 2.2 Figure 2: CPU assembly interfaces Interface Protocol Port Description CAN 1 DIO assembly connection CAN 2 Communication with other ISM® devices (e.g. parallel operation) COM 1 Internal system interface ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 21 Depending on the setting of the SNMP agent parameter. Encryption standards The device supports the following TLS versions: ▪ TLS 1.0 ▪ TLS 1.1 ▪ TLS 1.2 ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 22 SHA256 SHA384 Table 7: Cipher suite Not available with TLS version >= 1.2 The device uses the SHA256 hash function to save passwords. Also refer to 2 Exporting data [► 233] 2 General [► 87] ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 23: Product Description
▪ Store the parts in a dry place until installation. 4.2 Function description of the voltage regulation The TAPCON® serves to keep constant the output voltage of a bank of transformers. The bank of transformers consists of 3 single-phase transform- ers, each with an on-load tap-changer and motor-drive unit.
Page 24: Performance Features
▪ Tap position capture via decadic contact series ▪ Tap position capture via gray code ▪ Parallel operation of up to 16 transformers in 2 groups using the following methods: – Master/follower – Circulating reactive current minimization ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 25: Operating Modes
Local mode (LOCAL) In local mode, you can make entries and issue commands using the device's operating controls. You cannot use inputs or the control system to make en- tries or issue commands. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 26: Design
SCADA Value adjustment via SCADA Table 8: Overview of operating modes Optional when connecting TAPCON® to a control system (SCADA) You can use the Remote behavior [►Page 88] parameter to set the be- havior 4.5 Design Depending on the order, the device is either designed as a 19-inch plug-in housing or supplied as individual components for assembly on a cap rail.
Page 27: Operating Elements
Only possible in manual mode. 4 AVR Manual key Activate manual mode. 5 LOWER key Send a control command to the motor-drive unit to reduce the voltage. Only possible in manual mode. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 28: Display Elements
1 Power supply LED 2 AVR STATUS LED 3 ALARM LED 4 REMOTE LED 5 AVR AUTO LED 6 RAISE VOLTAGE LED 7 AVR MANUAL LED 8 LOWER VOLTAGE LED 9 Display ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 29 4 Product description Display The display for the TAPCON® is divided into the following areas: Figure 8: Display 1 Display area 2 Secondary navigation or naviga- tion path 3 Primary navigation 4 Status bar ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN...
Page 30 2 Upper limit of bandwidth 3 Trend of measured voltage 4 Delay time T1/T2 5 Trend of corrected voltage (correc- 6 Lower limit of bandwidth tion due to compensation or paral- lel operation) ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 31 Figure 10: Transformer overview with display showing current measured values 1 Description of bank of transformers 2 Current tap position of on-load tap- changer (transformers 1...4) 3 Voltage 4 Control deviation in % (with correc- tion) 5 Current 6 Power factor ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 32: Additional Operating Controls And Display Elements When Using The Mcontrol Touch Panel (Optional)
Activate manual mode. LOWER key Send a control command to the motor-drive unit to reduce the voltage. Only possible in manual mode. Not available if local/remote is toggled using a digital input. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 33: Front Interface
▪ Internal system interface RS232 (COM1) ▪ Serial interface RS232/485 (COM2) ▪ 3x Ethernet (ETH1, ETH 2.1, ETH 2.2) ▪ USB (USB 2.0) ▪ 2x CAN bus (CAN 1, CAN 2) ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 34 24V DC ETH 1 ETH 2.1 ETH 2.2 Figure 13: CPU I assembly 4.5.5.3 Voltage measurement and current measurement The UI 1 assembly is used for measuring 1-phase voltage and current. Figure 14: UI 1 assembly ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 35 ▪ DIO 28-15: 28 inputs, 15 outputs (6 N/O contacts, 9 change-over con- tacts) ▪ DIO 42-20 (HL): 42 inputs, 20 outputs (8 N/O contacts, 12 change-over contacts) ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 36 Voltage Current Voltage Current 0...10 V 0...20 mA 0...10 V 0...20 mA 4...20 mA 4...20 mA Resistance measurement (such as PT100, resistor contact series) Table 11: Signal types supported by the AIO assembly ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 37 ▪ 2x RJ45 (ETH12, ETH22) ▪ 2x Duplex-LC (SFP module) (ETH11, ETH21) The media converter is designed to be transparent for the network and does not have its own IP address. Figure 18: MC 2-2 assembly ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 38: Operating Concept
User rights and user roles The device is equipped with a rights system and a roles system. The display and access rights to device settings or events can therefore be controlled at the user level. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 39 In these operating instructions, the path for navigating to a parameter is al- ways shown in an abridged form: Go to Settings > Parameters > System > Time synchronization. Setting parameters There are various ways to configure the settings, depending on the parame- ter. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 40 ð If operating via the front panel, the numerical keypad appears. Figure 21: Entering a value 2. Enter the desired value and confirm with 3. Press the Accept button to save the modified parameter. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 41 Parameter search You can use the quick search function in the parameter menu to search for a parameter. Enter the name of the desired parameter in the Search entry field. Figure 23: Quick search ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 42 2. Select the Expert mode checkbox. ð Expert mode is active. Hiding/showing parameters Depending on how you set the parameters, the device will hide or show ad- ditional parameters related to this function. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 43: Packaging, Transport And Storage
▪ Completeness based on the delivery slip ▪ External damage of any type The checks must take place after unloading when the crate or transport con- tainer can be accessed from all sides. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 44: Storage Of Shipments
▪ In the event of severe damage, total loss or high damage costs, immedi- ately notify the sales department at Maschinenfabrik Reinhausen and the relevant insurance company. ▪ After identifying damage, do not modify the condition of the shipment fur- ther and retain the packaging material until an inspection decision has been made by the transport company or the insurance company.
Page 45: Mounting
6.2 Electromagnetic compatibility The device has been developed in accordance with applicable EMC stan- dards. The following points must be noted in order to maintain the EMC standards. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 46: Wiring Requirement Of Installation Site
▪ For signal transmission, use shielded lines with individual conductors (out- going conductor / return conductor) twisted in pairs. ▪ Connect full surface of shielding (360º) to device or to a nearby grounding bar. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 47: Wiring Requirement In Control Cabinet
▪ The device's connection cables must be laid in close contact with the grounded metal housing or in metallic cable ducts with a ground connec- tion. ▪ Signal lines and power lines/switching lines must be laid in separate cable ducts. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 48: Information About Shielding The Can Bus
► Connect the CAN bus cable shielding to just one device. Connecting shielding Connect the shielding for the CAN bus cable to the 9-pin D-sub connector: Figure 27: Connection of CAN bus cable shielding to the 9-pin D-sub connector ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 49: Minimum Distances
Table 13: Minimum distances in the control cabinet Figure 28: Example depiction of the minimum distances in a control cabinet For other installation types, contact Maschinenfabrik Reinhausen GmbH. 6.4 Installing the 19-inch plug-in housing Mounting in a 19" frame (in accordance with DIN 41494 Part 5) To mount the device in a 19"...
Page 50 Mounting in a control panel with a 19" flush control panel frame (optional) To mount the device in a control panel, proceed as follows: ü Scope of delivery is complete. Figure 30: Scope of delivery ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 51 1. Produce the cut-out in the control panel. Figure 31: Producing the cut-out in the control panel 2. Mounting cage nuts Figure 32: Mounting cage nuts 3. Secure frame to control panel. Figure 33: Securing frame to control panel ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 52: Installing The Individual Components On A Cap Rail
If there are operating elements in your control cabinet, you must take suit- able measures (e.g. covering) to ensure that the device components cannot be touched. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 53: Fastening The Cap Rail
WARNING! Mount the bus rail on the cap rail, ensuring that the bus rail engages correctly. Otherwise, it can result in electric shock due to a faulty connection to the protective ground. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 54: Installing The Assembly At A Distance On The Cap Rail
WARNING! A faulty connection to the protective ground can lead to an electric shock in the event of faults. Hook the assembly onto the cap rail at the specified location, ensuring that the assembly engages cor- rectly. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 55: Connecting The Device
▪ To obtain a better overview when connecting cables, only use as many cables as necessary. ▪ Note the connection diagram. ▪ Only use the specified cables for wiring. Note the cable recommendation. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 56: Cable Recommendation
6 Mounting 6.6.1 Cable recommendation Please note the following Maschinenfabrik Reinhausen GmbH recommenda- tion when wiring the device. ▪ Excessive line capacitance can prevent the relay contacts from interrupt- ing the contact current. In control circuits operated with alternating current, take into account the effect of the line capacitance of long control cables on the function of the relay contacts.
Page 57 Figure 39: RS232 data cable (9-pole) RS485 (D-SUB 9-pole) To connect the device via the RS485 interface (COM2), use a data cable with the following structure: Figure 40: RS485 data cable ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 58: Information About Laying Fiber-Optic Cable
▪ Provide a sufficient cable reserve near distributor cabinets. Lay the re- serve such that the fiber-optic cable is neither bent nor twisted when tight- ened. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 59: Mounting Terminating Resistor Of Can Bus
ü Use only the specified cables for wiring. Note the cable recommendation. ► Connect the lines to be wired to the device to the system periphery as shown in the connection diagrams supplied. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 60: Wiring The Cpu Assembly
2. Connect the ETH 1 interface to the control system (SCADA) in accor- dance with the connection diagram. Figure 44: SCADA connection Observe the information on connecting serial interfaces [►Section 6.6.2, Page 56]. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 61: Wiring The Ui Assembly
400 V (L-L) or 230 V (L-N) Rated current 30 mA...16 A Characteristics B, C, K or Z Fast-acting, medium-act- ing or delayed-acting Rated switching capacity 50 kA For installation in accordance with IEC 61010-2-30 CAT II: 10 kA Table 15: Permissible fuse types ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 62 To wire the UI assembly, proceed as follows: 1. Guide the cables into the corresponding plug terminals and fasten them using a screwdriver. Figure 46: Example: Plug for voltage measurement Figure 47: Example: Plug for current measurement ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 63: Wiring The Aio 2/Aio 4/Aio 8 Assembly
Incorrectly connected and configured analog inputs/outputs may result in damage to the device and sensor. ► Follow information about connecting analog sensors. ► Configure analog inputs and outputs according to the connected sensors. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 64 The AIO 2, AIO 4 and AIO 8 assemblies have a separate plug connector for each channel (input or output). The plugs are assigned as follows: Figure 50: Plug assignment of AIO 2 and AIO 4 assemblies ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 65 Figure 51: Connection example for a 4...20 mA sensor PT100/PT1000 sensor Depending on type, you must connect a PT100 sensor or PT1000 sensor as follows: ▪ 2-wire: pin ▪ 3-wire: pin ▪ 4-wire: pin , and ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 66 Figure 52: Connection example for a PT100/PT1000 sensor Wiring analog inputs/outputs 1. Guide the leads into the plug terminal and fasten them using a screw- driver. Figure 53: Inserting the leads into the plug connector ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 67: Wiring The Dio Assembly
Figure 54: Fastening the plug (analog inputs/outputs) 6.6.9 Wiring the DIO assembly 1. Guide the leads into the plug terminal in accordance with the supplied connection diagram and fasten them using a screwdriver. Figure 55: Inserting the leads ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 68: Wiring The Mc 2-2/Sw3-3 Assembly
6.6.10 Wiring the MC 2-2/SW3-3 assembly 1. Insert the supplied SFP module into the corresponding Ethernet interface in accordance with the connection diagram and fold the clasp down. Figure 57: Engaging the SFP module ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 69 6 Mounting 2. Remove the SFP module dust plug. Figure 58: Removing the dust plug 3. Insert the fiber-optic cable into the SFP module. Figure 59: Inserting the fiber-optic cable ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 70: Connecting The Power Supply
▪ Triggering characteristic: B or C Conductor cross-section For the power supply circuit, use a conductor cross-section suitable for the miniature circuit breaker that you have selected, but at least 1.5 mm (AWG 15). ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 71: Checking Functional Reliability
▪ The voltage display LED on the top left of the device's front panel lights The device is fully mounted and can be configured. The actions required for this are described in the following chapter. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 72: Commissioning
► Check the entire configuration before commissioning. 7.1 Performing tests Please contact Maschinenfabrik Reinhausen GmbH (MR) if any aspect of the tests is not clear. 7.1.1 Ground test For commissioning, carry out a ground test (check of the impedance of the protective bonding) in accordance with IEC 61010-1.
Page 73 SION QS3.241 assembly using a constant current source and measure the voltage between the measurement point and the protective conductor. ð The measured voltage must remain less than 10 V over a duration of 1 minute. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 74: Performing A Dielectric Test
N, L1, L2, L3 2.2 kV AC 2 s 5 s > 4 mA k1, l1, k2, l2, k3, l3 UI 5-3, UI 5-4 N, L1, L2, L3 2.2 kV AC 2 s 5 s > 4 mA k1, l1, k2, l2, k3, l3 ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 75 85...265 V AC/V DC wide-range power supply, other- wise the device may be damaged. Note the nameplate. Sample dielectric test set-up Figure 63: Sample set-up of the dielectric test for a device designed with the OT 1205 wide-range power supply ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 76: Setting The Language
2. Select the desired language from the list box. 3. Press the Accept button to save the modified parameter. ð The "Restart device" dialog appears. 4. Restart the device to apply the changed language setting. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 77: Setting Date And Time
▪ User name: admin ▪ Password: admin To set the parameters with the help of the commissioning wizard, proceed as follows: 1. Log in as a user with the necessary access rights. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 78: Function Tests
▪ User name: admin ▪ Password: admin During the function test, you must set the most important parameters. Details on the parameters listed can be found in the Operation [►Section 8, Page 85] chapter. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 79: Checking Measured Values And Status Of Digital Inputs And Outputs
ð If the actual voltage is outside the bandwidth, the device returns the on-load tap-changer to the original operating position after 20 sec- onds. 12. Press to select manual mode. 13. Press to lower the on-load tap-changer 1 step. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 80: Checking Parallel Operation
7.5.3.1 Setting circulating reactive current sensitivity This section describes how you set the circulating reactive current sensitivity to check the function of the "circulating reactive current minimization" parallel operation method. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 81 ð The status display in the Parallel operation menu lights up blue. ð The two TAPCON® must be within the bandwidth. 6. Set the desired value of both TAPCON® to the voltage currently mea- sured [►Section 8.13.1, Page 134]. 7. On one of the two transformers, raise the tap position of the on-load tap- changer by one setting;...
Page 82 7. Set the value determined for the "circulating reactive current blocking limit" for the TAPCON® units in parallel operation as well. If one TAPCON® or all of the TAPCON® units indicate Circulating reactive current blocking limit exceeded even though the control inputs are correctly connected for all TAPCON®...
Page 83 3. Compare the tap position displays of master and follower . All of the TAPCON® units must display the same tap position. If this is not the case, switch all TAPCON® units to the same tap position. Messwerte Regelparameter Parallellauf...
Page 84 12. Press on the master and follower to manually set the de- sired step. ð The function tests for the tap synchronization method are complete. Installation and commissioning of the device is complete. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 85: Operation
2. Activate automatic assignment of the IP address via DHCP on the PC. 3. Enter the visualization's IP address http://192.168.165.1, or if SSL encryption is active enter https://192.168.165.1, in the browser on the PC. ð The visualization is accessed. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 86 3. Assign a unique IP address to the PC in the same subnet as the device (e.g. 192.0.1.100). 4. Enter the visualization's IP address (e.g. http://192.0.1.230, if SSL encryption is active enter https://192.0.1.230) in the browser on the ð The visualization is accessed. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 87: Carrying Out Tap-Change Operation Manually
Settings Figure 71: General 1. Go to Settings > Parameters > System > General. 2. Select the desired parameter. 3. Set the parameter. 4. Press the Accept button to save the modified parameter. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 88 Table 19: Selecting remote behavior USB interface You can use this parameter to deactivate the USB interface. You can select the following options: ▪ On: USB interface is activated ▪ Off: USB interface is deactivated ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 89: Set Up Automatic Logout
GmbH Technical Service department. This access is for error diag- nostics and troubleshooting in the event of device faults. Only activate ser- vice user access for a limited time period for remedying faults in order to safeguard IT security. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 90: Configuring The Network
You can only set the parameters for ETH 1 if the device is equipped with the optional control system connection via Ethernet (TCP/IP): ▪ IEC 61850 ▪ IEC 60870-5-104 ▪ Modbus (Modbus type TCP active) ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 91 Be sure to enter a valid network mask that is not 0.0.0.0, otherwise it will not be possible to connect to the device. Gateway address ETH 1/ETH 2.2 You can use this parameter to set the gateway's IP address. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 92 MQTT via a DNS server as an option. Also set the parameters necessary for the MQTT [►Section 8.5, Page 93] protocol. DNS server (optional) You can use this parameter to set the IP address of the DNS server. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 93: Mqtt
4. Press the Accept button to save the modified parameter. Also refer to 2 Configuring the network [► 90] Activate MQTT You can use this parameter to activate the transmission of messages to the MQTT server (broker). ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 94 You can use this parameter to set whether the data should be transmitted over an SSL/TLS-encrypted connection. Note that an encrypted data transmission does not work if you are using an SSL proxy. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 95: Setting The Device Time
Synchronization interval You can use this parameter to set the interval at which the device is to call up the time from the time server. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 96: Time Synchronization Via Ptp
You can use this parameter to select the PTP version. ▪ PTP version 1 (IEEE 1588-2002) ▪ PTP version 2 (IEEE 1588-2008) PTP interface You can use this parameter to select the interface that the device is to use for PTP. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 97: Configuring Syslog
If you use the standard RFC 5245 (TLS), you have to import the root certifi- cate and the client certificate with the corresponding key to the syslog server. For more information, refer to the section titled Importing data [►Section 8.30.2, Page 234]. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 98: Setting The Screensaver
In order to increase the service life of the display on the front panel of the device, you can activate and set a screensaver. The following functions are available for this purpose: ▪ Switching off the display ▪ Dimming the brightness of the display ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 99: Scada
[►Section 8.4, Page 90]. Settings Parameters IEC 61850 Name Value Home IED name TAPCON Device ID TAPCON Access point MRTCAP Events Edition Edition 1 Information Recorder CHANGE REBOOTadmin 04.02.2020 11:14 Settings Figure 79: IEC 61850 ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 100 ▪ Subnet mask (if this is not present, the preset one is used) ▪ Gateway IP address (if this is not present, the preset one is used) ▪ Name of IED (IED name) ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 101: Configuring Iec 60870-5-101 (Optional)
4. Press the Accept button to save the modified parameter. Serial interface You can use this parameter to select the serial interface for data transmis- sion. You can select the following options: ▪ RS232 ▪ RS485 ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 102 You can use this parameter to set how many octets are provided for the cause of transmission. Number of data bits You can use this parameter to set the number of databits. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 103 Amendment 2 (Type 1, 3, 9, 11, 13, 15 21, 126). Ed. 2 Optimization in accordance with IEC 60870 Edition 2 (Type 1, 3, 5, 7, 9, 11, 13, 15, 20, 21, 126). Table 25: ASDU sequence optimization ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 104: Configuring Iec 60870-5-103 (Optional)
4. Press the Accept button to save the modified parameter. Serial interface You can use this parameter to select the serial interface for data transmis- sion. You can select the following options: ▪ RS232 ▪ RS485 ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 105 The device sets the DFC bit in a response if a second command is received without the master having previ- ously sent a request for data of class 1. Table 27: DFC compatibility ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 106: Configuring Iec 60870-5-104 (Optional)
1. Go to Settings > Parameters > System > IEC 60870-5-104. 2. Select the desired parameter. 3. Set the parameter. 4. Press the Accept button to save the modified parameter. TCP port You can use this parameter to set the TCP port. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 107 If you use the optional "Multi-client" function, you can use these parameters to set the IP addresses of the SCADA clients. The device only accepts com- mands through the control system from end devices that have their IP ad- dresses set here. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 108: Configuring Modbus (Optional)
▪ RTU ▪ TCP ▪ ASCII Modbus address You can use this parameter to set the Modbus address. TCP port You can use this parameter to set the TCP port. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 109 You can use this parameter to set the parity. You can select the following options: ▪ None ▪ Even ▪ Odd Number of stop bits You can use this parameter to set the number of stop bits. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 110: Configuring Dnp3 (Optional)
You can use this parameter to set the TCP port. Serial interface You can use this parameter to select the serial interface for data transmis- sion. You can select the following options: ▪ RS232 ▪ RS485 ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 111 8.9.6.8 Timeout for response confirmation You can use this parameter to set the timeout for response confirmation for unsolicited messages. 8.9.6.9 User ID code You can use this parameter to set the user ID code. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 112: Configuring Goose (Optional)
▪ The maximum number of usable GSEControl elements is defined in TEM- PLATE.icd under Services GOOSE. You cannot adjust this value. ▪ The shortest repeat time is defined in Private Element type="MR- MINTIME-GOOSE". You cannot adjust this value. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 113 2. Select the SCADA configuration option. ð The SCADA configuration is exported as a zip archive. 3. Unzip the zip archive and adapt the TEMPLATE.icd file to the require- ments. 4. Go to Settings > Import. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 114 GOOSE messages from an IED in the network and link them to device func- tions. You can use this function to display all of the device's digital input sig- nals via GOOSE. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 115 Example: Configuration To configure the device as a GOOSE subscriber, you have to call up the vi- sualization via a PC. You must have a parameter configurator or administra- tor user role. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 116 5. Press the Accept button to save the configuration. ð The Restart device dialog appears. 6. Select Cancel if you want to configure other data points or OK to com- plete the modified configuration by restarting the device. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 117: Configure Data Points (Optional)
▪ 01000: group 4 ▪ 01001: group 1 and group 4 INTG The value indicates whether the data point is to be in- 0, 1 cluded in a general query (1) or not (0). ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 118 2. Adjust the data points as required. 3. Press the Accept button to adopt the modified list of data points. 4. Restart the device to activate the modified list of data points. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 119 If no device parameter is available for the threshold value, no threshold value is active either. Table 34: Configuring IEC 60870-5-103 data points Figure 91: Configuring IEC 60870-5-103 data points ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 120 0, the data point is not transmitted periodically. Notice: You can only enter an interval for data points of type 9, 11 or 13. Table 35: Configuring IEC 60870-5-104 data points ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 121 16 bits. Please note that the Index2 address always follows on from the Index1 address exactly. Name Data point designation Table 36: Configuring Modbus data points ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 122 Data point address. 0...4,294,967,296 CLASS Data point class. 0...3 ▪ 0: Static ▪ 1...3: Event Notice: You can only set the data point class for data points of object groups AI, BI, and CT. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 123 Take note of the list of data points. Table 37: Configuring DNP3 data points Figure 94: Configuring DNP3 data points Proceed as follows to configure the data points: 1. Go to Settings > Data point configuration. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 124: Linking Signals And Events
Generic SCADA command 10 Generic SCADA command 10 Table 38: Linking of digital inputs and control system commands with event messages The number of available digital inputs depends on the order-specific device configuration. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 125: Linking Functions
3. Enter the desired event number. 4. Press the Accept button to save the modified parameter. Master parallel operation method If the assigned event is active, the device activates the master parallel oper- ation method. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 126 Activate desired value 3 If the assigned event is active, the device activates the desired value 3. Activate desired value 4 If the assigned event is active, the device activates the desired value 4. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 127: Linking Digital Outputs
1. Go to Settings > Parameters > System > Link outputs. 2. Select the desired parameter. 3. Enter the desired event number. 4. Press the Accept button to save the modified parameter. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 128: Linking Control System Messages
4. Press the Accept button to save the modified parameter. Generic SCADA message X You can use this parameter to link the SCADA message with an event mes- sage. To do so, enter the desired event number. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 129: Control Of The Motor-Drive Unit
4. Press the Accept button to save the modified parameter. Switching pulse type You can use this parameter to toggle the switching pulse between a continu- ous pulse or a time-controlled switching pulse. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 130 If the device is operated as a follower in parallel operation in this case, then the TAPCON® will issue the switching pulse until one of the following re- quirements has been met: ▪ The set motor runtime has been reached ▪...
Page 131: Setting Motor Runtime Monitoring
1. Go to Settings > Parameters > Motor and control cabinet > Motor control. 2. Select the desired parameter. 3. Set the parameter. 4. Press the Accept button to save the modified parameter. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 132: Regulation
If your device is equipped with a connection to a control system (SCADA), you can use the following parameters to set how the device is to behave if the connection to the control system is interrupted. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 133 SCADA interruption. If the connection to the control system is inter- rupted for longer than the delay time, the device triggers an event and re- sponds with the set behavior. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 134: Voltage Regulation
You can set 3 different desired values. The device always uses one of the set desired values for control. You can define the desired value used for control by means of the "Select desired value" parameter or with the digital inputs. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 135 1. Go to Settings > Parameters > Grid > Control > Select desired value. 2. Select the desired value from the list. 3. Press the Accept button to save the modified parameter. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 136 With this parameter, you can set the desired value that corresponds to the minimum level of the analog signal (e.g. 4 mA for 4...20 mA signal). 1. Go to Settings > Parameters > Control > Setting min. desired value. 2. Enter desired value. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 137 2 Remote behavior [► 88] 8.13.1.6 Active power-dependent adjustment of desired voltage value The TAPCON® Dynamic Setpoint Control (TDSC) function is used to adapt the desired voltage value depending on the measured active power. This al- lows you to compensate for a voltage drop during increased load or an in- crease in voltage due to a decentralized feed-in.
Page 138 Minimum desired value Measured active power Maximum desired value meas Active power at minimum de- Set desired value when mea- sired value sured active power = 0 Active power at maximum de- sired value ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 139 [►Section 8.13.1.1, Page 134]. You can activate or deacti- vate the power-dependent adjustment of the desired voltage value as fol- lows: ▪ Parameter ▪ Digital inputs TDSC on and TDSC off (optional) ▪ Control system command (optional) ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 140 8.13.1.7 Active power-dependent adjustment of desired voltage value with 3 different desired values The TAPCON® Dynamic Setpoint Control (TDSC) function is used to adapt the desired voltage value depending on the measured active power. This al- lows you to compensate for a voltage drop during increased load or an in- crease in voltage due to a decentralized feed-in.
Page 141 Minimum desired value Measured active power Maximum desired value meas Active power at minimum de- Set desired value when mea- sired value sured active power = 0 Active power at maximum de- sired value ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 142 1/2/3 [►Section 8.13.1.2, Page 134]. You can activate or deactivate the power-dependent adjustment of the desired voltage value as follows: ▪ Parameter ▪ Digital inputs TDSC on and TDSC off (optional) ▪ Control system command (optional) ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 143 BCD coding. Depending on variant, desired value setting via BCD is always active or you can activate it by creating a signal at the BCD desired value input. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 144 60 V 61 V 62 V 63 V 64 V 65 V 66 V 67 V 68 V 69 V 70 V 71 V 72 V 73 V 74 V 75 V ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 145 95 V 96 V 97 V 98 V 99 V 100 V 101 V 102 V 103 V 104 V 105 V 106 V 107 V 108 V 109 V 110 V ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 146 Setting desired value 1 1. Go to Settings > Parameters > Grid > Control > Desired value. 2. Enter the desired value. 3. Press the Accept button to save the modified parameter. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 147 T1 . However, if the control variable deviates from the set bandwidth for a long period , a tap- ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 148 Integral time response With integral time response, the device responds with a variable delay time depending on the control deviation. The greater the control deviation (ΔU) in relation to the set bandwidth (B), the shorter the delay time. This means that ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 149 T1 and T2 , a control impulse is output to the motor-drive unit after the set delay time . If the control variable is still outside the bandwidth, delay time T2 ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 150: Transformer Data
The device uses this information to calculate the corresponding measured values on the primary side of the current transformer (and therefore the transformer) from the recorded measured values. These are then displayed. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 151: Setting Transformer Data
You can use this parameter to set the primary current of the current trans- former. Secondary transformer current You can use this parameter to set the secondary current of the current trans- former. You can select the following options: ▪ 0.2 A ▪ 1 A ▪ 5 A ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 152: Circuit Examples For Voltage Transformers And Current Transformers
Measurement of phase current in 3-phase grid. Table 44: Current-transformer circuit 8.14.2 Circuit examples for voltage transformers and current transformers Below you will find different examples of circuits for voltage transformers and current transformers and the corresponding settings. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 153 ▪ The current transformer CT is looped into the phase conductor L1. ▪ The voltage U and current I are in phase. ▪ The voltage drop on a phase conductor is determined by the current I ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 154 ) / √3. If you use this circuit, set the device as follows: Parameter Option Voltage-transformer circuit 3 Ph differential voltage Current-transformer circuit 3 Ph total current Phase angle correction 0° Table 47: Circuit 1-C ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 155 ▪ The current I is ahead of voltage U by 30°. This corresponds to a phase shift of -30°. ▪ The voltage drop on a phase conductor is determined by the current I ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 156 ▪ The voltage drop on a phase conductor is determined by the current I If you use this circuit, set the device as follows: Parameter Option Voltage-transformer circuit 3 Ph differential voltage Current-transformer circuit 3 Ph phase current Phase angle correction -30° Table 50: Circuit 1-F ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 157 3-phase measurement (channels 1, 2, 3) Measurement mode Phase-phase Table 51: Circuit 3-A Circuit 3-B l1 k2 l2 k3 ▪ Three-phase measurement. ▪ The voltage transformers are connected between the phase and neutral conductor. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 158 If you use this circuit, set the device as follows: Parameter Option Voltage-transformer circuit Current-transformer circuit Phase angle correction -30° UI measuring channels 3-ph. voltage, 1-ph. current Measurement mode Phase-phase Table 53: Circuit 3-C ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 159 ▪ Three-phase voltage measurement, single-phase current measurement. ▪ The voltage transformers are connected between the phases. ▪ The current transformer is connected to phase L3. Parameter Option Voltage-transformer circuit Current-transformer circuit Phase angle correction 90° ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 160 3 Ph phase voltage Current-transformer circuit 3 Ph phase current Phase angle correction 0° UI measuring channels 3-ph. voltage, 1-ph. current Measurement mode Phase-neutral Table 56: Circuit 3-F Circuit 3-G l1 k2 l2 k3 ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 161 ▪ The current transformer is connected to phase L3. Parameter Option Voltage-transformer circuit 3 Ph phase voltage Current-transformer circuit 3 Ph phase current Phase angle correction 120° UI measuring channels 3-ph. voltage, 1-ph. current Measurement mode Phase-neutral Table 58: Circuit 3-H ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 162: Measurement
The device uses 3 channels each for measure- 2, 3 ment of voltage and current. 3-ph. voltage, 1-ph. current The device uses 3 channels for voltage measure- ment and 1 channel for current measurement. Table 59: UI measuring channels ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 163: Control Variable
The power factor is shown as negative if the reactive power is positive. Q < 0 The power factor is shown as negative if the reactive power is negative. Table 60: Setting the display for the power factor ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 164: Line Drop Compensation
Figure 111: Phasor diagram of R&X compensation To use R&X compensation, you have to enter the following line data: ▪ Ohmic resistance load in mΩ/m ▪ Inductive resistance load in mΩ/m ▪ Length of line in km ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 165 You can use this parameter to set the ohmic resistance load. Inductive resistance load You can use this parameter to set the inductive resistance load. Length of line You can use this parameter to set the length of line. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 166 Sample calculation: U = 100.1 V, U = 100.0 V, I = 5 A k = 200 A/5 A, Load I = 100 A Produces a voltage increase ∆U of 0.2% ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 167: Tap Position Capture
You cannot change this subsequently via a menu. In accordance with your order, the tap position is transmitted in one of the following ways: ▪ Digital signal – BCD ▪ Analog signal – Injected current (0/4…20 mA) ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 168: Digital Tap Position Capture
To set the tap position at the maximum analog signal, proceed as follows: 1. Go to Settings > Analog tap position capture > Pos. at max. analog signal. 2. Set the tap position. 3. Press the Accept button to save the modified parameter ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 169 2. Select the Pos. at max. analog signal parameter. 3. Set the tap position. 4. Press the Accept button to save the modified parameter. 5. Select the Pos. at min. analog signal parameter. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 170: Parallel Operation (Optional)
▪ For parallel operation with CAN communication: Current transformers with the same rated values must be used for all devices operating in parallel 8.18.1 Parallel operation methods You can undertake parallel operation with various parallel operation meth- ods. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 171 Parameter Auto Master Follower Activate parallel operation Parallel operation method Auto. tap syn- Master Follower chronization CAN bus address Circul. reactive current Optional, if master/follower current blocking is active blocking limit ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 172 You can use the circulating reactive cur- rent sensitivity parameter to decrease or increase this extra control devia- tion. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 173 ▪ You have to use current transformers with the same rated values for all transformers in parallel operation. ▪ If you wish to operate in parallel operation with existing devices, you have to activate the Retrofit TAPCON® 2xx [►Section 8.18.3, Page 179] pa- rameter. For the circulating reactive current minimization parallel operation method with CAN communication, you have to set the following parameters: ▪...
Page 174 ▪ Parallel operation error delay time Note that the parameters "Error if no communication" and "Behavior if no communication" have no function in the circulating reactive current mini- mization without CAN communication parallel operation method. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 175: Configuring Parallel Operation
If a master is not detected, the device with the lowest CAN bus address is auto- matically designated as the master. All other devices are designated as followers. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 176 Enter a desired power factor other than 0. If you enter a desired power fac- tor of 0, the device is not able to calculate the voltage correction. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 177 CAN bus as the master starts its tap-change operation. The tap-change operations of the master and followers thereby take place at almost the same time (in synch). ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 178 You can use this parameter to set the delay time for a parallel operation er- ror message so that brief fault messages are not received if the motor-drive units involved in the parallel operation have different runtimes. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 179: Tapcon® 2Xx Retrofit
If you wish to operate several devices in parallel operation with existing de- vices, you have to activate the TAPCON® 2xx retrofit function on each de- vice. Figure 122: Parallel operation of 2 devices with one TAPCON® 2xx. The TAPCON® 2xx retrofit function must be active on both devices. Settings Parameters TAPCON®...
Page 180: Detecting Parallel Operation Via Group Inputs (Optional)
4. Press the Accept button to save the modified parameter. TAPCON® 2xx retrofit You can use this parameter to activate or deactivate the Retrofit TAPCON® 2xx function. If you activate this parameter, you have to reverse the prefix of the "Phase angle correction"...
Page 181 To use the device as topology client, you need to set the CAN bus address. Set the topology client's CAN bus address to a value greater than 1. Ob- serve the information provided in the Assigning CAN bus address [►Page 176] section. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 182: Setting Bank Parallel Operation
You can use these parameters to set the transformer name. The transformer name appears in the display for manual tap-change operations. 8.20 Monitoring functions For various measured values, you can define limit values that are monitored by the device. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 183: Voltage Monitoring
▪ Limit value [%]: Limit value relative to the desired voltage value (only for devices with voltage regulation) ▪ Hysteresis limit value ▪ Delay time limit value ▪ Behavior limit value (only for devices with voltage regulation) ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 184 Hysteresis You can use this parameter to set the hysteresis. You can use this to avoid the unnecessary generation of messages if the measured value fluctuates around a threshold value. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 185: Current Monitoring
8.20.2 Current monitoring For monitoring the transformer's current load current, you can set 4 limit val- ues: ▪ I<<: Lower limit 2 ▪ I<: Lower limit 1 ▪ I>: Upper limit 1 ▪ I>>: Upper limit 2 ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 186 (e.g. 100% = 20 mA). ▪ Hysteresis limit value ▪ Delay time limit value ▪ Behavior limit value (only for devices with voltage regulation) ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 187 (e.g. 100% = 20 mA). Hysteresis You can use this parameter to set the hysteresis. You can use this to avoid the unnecessary generation of messages if the measured value fluctuates around a threshold value. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 188: Power Monitoring
You can set the following parameters for each limit value: ▪ Limit value: Absolute limit value ▪ Hysteresis limit value ▪ Delay time limit value ▪ Behavior limit value (only for devices with voltage regulation) ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 189 (> or >>) or lower than the lower limit (< or <<). You can select the following options: Setting Behavior No reaction. Auto blocking Automatic regulation is blocked. You can continue to perform tap-change operations in manual mode. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 190: Power Flow Monitoring
Table 68: Behavior when an event message is issued 8.20.4 Power flow monitoring A reversal of power flow occurs if the active power is negative. You can set the following parameters for this: ▪ Hysteresis ▪ Delay time ▪ Behavior ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 191 ▪ Automatic regulation remains active. Event only ▪ The Reversal of power flow event is issued. ▪ If Z compensation is activated, this function is deacti- vated. ▪ Automatic regulation remains active. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 192: Tap Position Monitoring (Optional)
You can set 2 limit values for tap position monitoring: ▪ Pos< ▪ Pos> You can set the following parameters for each limit value. ▪ Delay time limit value ▪ Behavior limit value ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 193 The automatic control does not perform a tap-change operation sition- in the direction of a lower tap position (position-). You can still perform a tap-change operation in the direction of a lower tap position (position-) in manual mode. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 194: U Bandwidth Monitoring
The event is automatically acknowledged as soon as the mea- sured value is back within the set bandwidth. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 195 Table 70: Activate function monitoring Hysteresis You can use this parameter to set the hysteresis. You can use this to avoid the unnecessary generation of messages if the measured value fluctuates around a threshold value. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 196: Switching Interval Monitoring
Time interval You can use this parameter to set the time interval in which the maximum number of tap-change operations may not be exceeded. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 197 RAISE operation. – The internal counter for consecutive RAISE tap-change operations is reset during a LOWER operation. ▪ Off: The internal counter is not reset by intermediate RAISE or LOWER tap-change operations. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 198: Target-Tap-Position Operation
▪ The UI assemblies use the generator sign convention. The device dis- plays the measured values using the load sign convention. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 199: Displaying Measured Value Recorder (Optional)
8 Operation You can change the measured value display to the generator sign conven- tion by activating the Retrofit TAPCON® 2xx [►Section 8.18.3, Page 179] parameter. The following measured values are displayed: ▪ Voltage ▪ Current ▪ Power factor (cos ϕ) ▪...
Page 200 Limit value U>> exceeded U Desired (prim.) Desired voltage value (on primary side) U Desired Desired voltage value (on primary or secondary side, in ac- cordance with configuration of measured value display pa- rameter) ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 201 Motor runtime transformer 1 Tx2: t motor Motor runtime transformer 2 Tx3: t motor Motor runtime transformer 3 Tx4: t motor Motor runtime transformer 4 Tx1: Q1 Off Motor protective switch triggered transformer 1 ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 202 2. Select the signals to be displayed in the list. 3. If necessary, set the desired axis for each signal. 4. Enter the start time and end time for the measured value display. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 203 7. Use the mouse to drag a selection window in order to zoom into the dia- gram. Select the button to reduce the diagram back to its original size. 8. Select the button to save the displayed measured values as a csv file. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 204: Setting The Measured Value Recorder
Note that, for measured values via analog input signals (e.g. temperature), a maximum of 100,000 measured values with an average value interval of 3,600 s (= 1 h) will be saved. This is equivalent to a time period of approx. 11 years. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 205: Displaying Temperature Curve (Optional)
If you are using additional temperature sensors (generic temperature 1...8), you can display the temperature curve for these temperatures over the last 10 days. To do so, proceed as follows: Figure 141: Generic temperatures ► Go to Information System > Gener. temperatures. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 206: On-Load Tap-Changer Monitoring
In the switching statistics view, you can display how often the on-load tap- changer has been switched to a particular tap position and how long it has remained in a particular tap position. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 207: Displaying Information About Contact Wear (Only Oiltap®)
(MSCA, MSCB) and transition contacts (TCA, TCB). The device also shows the differences in contact wear for different contacts. Figure 144: Contact wear ► Go to Information > On-load tap-changer > Contact wear. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 208: Maintenance (Optional)
Transformer opera- Time-dependent maintenance interval for the transformer, tor interval which the operator can specify. Table 73: Maintenance tasks ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 209: Setting Operator Interval For Oltc Maintenance
1. Go to Settings > Parameters > On-load tap-changer > Maintenance: OLTC operator. 2. Select the desired parameter. 3. Set the desired parameter. 4. Press the Accept button to save the modified parameter. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 210: Setting Operator Interval For Transformer Maintenance
1. Go to Settings > Parameters > Active part > Maintenance: Trans- former operator. 2. Select the desired parameter. 3. Set the desired parameter. 4. Press the Accept button to save the modified parameter. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 211: Undertaking And Confirming Maintenance
If you have exchanged (other position) or replaced con- tacts, then enter the contact wear found on the mounted contacts (for new contacts: 0.000 mm) and select "Yes" in the prompt that reads "Contacts exchanged/replaced" to confirm it. Table 74: Maintenance parameters ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 212 (movable contact) Thickness of the contact coating Thickness of the worn contact when new (fixed contact) coating (movable contact) The wear thickness z to be entered is determined as follows: z = x ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 213 5. Press the Accept button to save the changed parameters. ð Only for OILTAP®: A prompt appears asking if the contacts were ex- changed or replaced. 6. Only for OILTAP®: Press Yes or No to confirm the prompt. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 214: Displaying Maintenance Overview
You can flexibly configure the device's analog inputs and outputs and assign device functions. The device supports analog sensors with linear characteristic curves and only outputs analog signals with linear characteristic curves. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 215 Set up to three decimal places. Minimum/maximum Set the minimum and maximum values of the sensor, e.g. value with a 4...20 mA signal, the corresponding measured value for 4 mA and the corresponding value for 20 mA. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 216 2. Go to the option Settings to export a backup copy of the current settings. 3. Select the desired Interface (USB or PC). 4. Press the Export button to start the export. Configuring AIO 1. Go to Settings > AIO configuration. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 217: Configuring Digital Inputs And Outputs
Grayed out elements cannot be changed. Property Options Function Function of the digital input (I: ...) or the digital output (O: ...). You can adjust the designation. Signal type Select signal type: Digital input ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 218 1. Go to menu item Settings > DIO configuration. 2. Where necessary, select the buttons ▲ or ▼ to sort the properties in a column alphabetically. 3. Configure the properties as desired. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 219: Event Management
(e.g. limit value no longer infringed). To acknowledge the events, proceed as follows: ► To acknowledge the events, highlight the desired events in the column then press the Acknowledge button. ð The events are acknowledged. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 220: Configuring Events
(e.g. limit value is no longer exceeded). Blocking If the event is active, it blocks automatic voltage regula- tion. (not configurable) Table 77: Properties of events ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 221: Displaying Event Memory
Date and time of event (DD-MM-YYYY, HH:MM:SS/ms) Event coming/going: Event coming Event going Table 78: Event memory To call up the event memory, proceed as follows: 1. Go to Events. 2. Press the Log button. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 222: User Administration
8.28 User administration User administration is based on a system of roles. You must assign a role to every user. You can define access rights to parameters and events for each role. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 223: User Roles
▪ Display, modify, and acknowledge all events Table 79: Roles in delivery status Access to the following areas of the device is linked to the roles: Function Data display Diagnostics Operator Parameter Administrator configurator Administration Restart device Import Export ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 224: Changing The Password
Note that the password must satisfy the following requirements: ▪ At least eight characters ▪ At least three of the four following character types – Upper case letters – Lower case letters – Numbers – Special characters ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 225: Creating, Editing And Deleting Users
The user data is still stored in the device. ▪ Auto login: You can activate the Auto-login function for a user. This user is automatically logged in when the system is restarted or another user logs out. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 226 1. Go to Settings > Administration > User. 2. In the list, select the button for the desired user. 3. Make the amendments desired. 4. Press the Accept button to save the user. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 227: Setting Access Rights To Parameters And Events
ð A list of all parameters or events appears. 2. Select the desired entry in the list. 3. Select the options you want. 4. Press the Accept button to save the change. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 228: User Authentication Via Radius (Optional)
DIUS server. For more information, refer to the information in the section ti- tled Exporting data [►Section 8.30.1, Page 233]. The user groups of the dictionary correspond to the user roles [►Section 8.28.1, Page 223] of the device and the corresponding authorizations. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 229 ▪ Password: admin 1. Go to Settings > Parameters > System > RADIUS. 2. Select the desired parameter. 3. Set the parameter. 4. Press the Accept button to save the modified parameter. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 230: Information About Device
2. Select the desired Assembly in order to display the signal levels of the channels. 8.29.2 Software Under Software, you can display the version status of the software compo- nents of the device. Figure 163: Information about the device's software ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 231: Parallel Operation
Blocking: ▪ Gray: Parallel operation not blocked ▪ Red: Parallel operation blocked Table 81: Information about parallel operation Figure 164: Parallel operation ► Go to Information > On-load tap-changer regulator > Parallel opera- tion. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 232: Topology
Description Transformer is in parallel operation and belongs to parallel operation group 2. Transformer is in independent mode. The CAN bus connection to the TAPCON® of this trans- former is faulty. Table 82: Representation forms (examples) Figure 165: Topology ► Go to Information > On-load tap-changer regulator > Topology.
Page 233: Import/Export Manager
Sensor description of the sensors for MR sensor bus that have vice descrip- been created with the sensor editor. tion Service data Device data for support through the Maschinenfabrik Reinhausen GmbH Technical Service department ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN...
Page 234: Importing Data (Software Version 3.44 And Later)
You can import certificates with the following key authenti- cation: ▪ RSA with 1024 bits ▪ ECDSA with 256 bits ("secp256r1" or "prime256v1" curve). Data point configura- Data point configuration import tion ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 235: Configuring Media Converter With Managed Switch
1. Establish connection with a computer via an Ethernet connection. 2. Configure the computer so that it is in the same subnet as the Ethernet switch. 3. Access the IP address 192.168.1.1 using a browser. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 236 7. If necessary, establish a connection to the new IP address to continue changing settings. Click on the Help button to find out more information. 8. Attach the cable for connecting to your network. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 237: Configuration
3. Set the MR factory settings in accordance with the following table. Menu Parameter MR factory setting Redundancy Redundancy protocol Security > Pre-login Login banner MR-specific banner Basic setting > Port Ports 5+6 Deactivated configuration Table 86: MR factory setting ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 238: Tapcon® Personal Logic Editor (Tple)
8 Operation 8.32 TAPCON® Personal Logic Editor (TPLE) You can use the TAPCON® Personal Logic Editor (TPLE) function to pro- gram simple logical links via the web-based visualization. You can also link the inputs and outputs available on the device using function modules.
Page 239 If one of configured inputs is TRUE, the output is TRUE, otherwise it is FALSE. Initial state All inputs and outputs are FALSE. Non-configured inputs are assumed to be FALSE. Table 89: OR function module ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 240 All inputs and outputs are FALSE. If the input is not configured, it is assumed to be TRUE so that the output remains in the initial state of FALSE. Table 92: NOT function module ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 241 Figure 168: Example of RS 1 Trigger 2 Set 3 Reset 4 Output 8.32.1.3.8 Switch-on delay Description TON, switch-on delay Inputs Input (BOOL) Outputs Output (BOOL) Parameter Time ms (UINT32), 1...1,000,000, default = 1,000 ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 242 Initial state All inputs and outputs are FALSE. Table 95: Switch-off delay function module 8.32.1.3.10 Pulse Description PLSE, pulse Inputs Trigger (BOOL) Outputs Output (BOOL) Parameter Time ms (UINT32), 1...1,000,000, default = 1,000 ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 243 Table 97: Symmetrical pulse generator function module 8.32.1.3.12 Counter (forwards/backwards) Description COUNT, incremental counter Inputs Trigger (BOOL) Direction (BOOL) Reset (BOOL) Lock (BOOL) Outputs SINT32 (SINT32) REAL32 (REAL32) Parameter Reset value (SINT32), -10,000,000… +10,000,000, de- fault = 0 ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 244 THRES, threshold value switch with hysteresis Inputs Input (REAL32) Outputs Output (BOOL) Error (BOOL) Parameter On Limit (REAL32), -10,000,000… +10,000,000, de- fault = 10,000,000 Off Limit (REAL32), -10,000,000 … +10,000,000, de- fault = -10,000,000 ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 245 Figure 170: Analog threshold value switch with the On Limit > Off Limit setting Input Output TRUE FALSE TRUE FALSE TRUE FALSE Figure 171: Analog threshold value switch with the On Limit < Off Limit setting ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 246 All inputs and outputs are zero or FALSE. Table 101: Analog division function module 8.32.1.3.16 Analog addition Description ADD, analog addition Inputs Input 1 (REAL32) Input 2 (REAL32) Outputs Result (REAL32) Overflow (BOOL) Parameter Offset (REAL32), -1,000,000...+1,000,000; default = 0 ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 247 When the input changes from TRUE to FALSE, the output becomes TRUE for one cycle of the function group and then changes back to FALSE. Initial state All inputs and outputs are FALSE. Table 105: Falling edge function module ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 248 Initial state All inputs and outputs are FALSE. Table 106: Average value function module ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 249 Output (REAL32) Error (BOOL) Parameter Min In (REAL32): -10,000,000...+10,000,000, default = -10,000,000 Max In (REAL32): -10,000,000...+10,000,000, default = +10,000,000 Min Out (REAL32): -10,000,000...+10,000,000, default = -10,000,000 Max Out (REAL32): -10,000,000...+10,000,000, default = +10,000,000 ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 250 REAL32 to SINT32. Initial state All inputs and outputs are zero. Table 109: RTOI function module 8.32.1.3.24 ITOR Description ITOR, Integer-to-real conversion Inputs UINT32 (UINT32) SINT32 (SINT32) Outputs Output U (REAL32) Output S (REAL32) ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 251: Configuring Tple
Note the Event management [►Section 8.27, Page 219] section. The permissible number of characters is limited: ▪ Name: Maximum of 20 characters ▪ Description: Maximum of 80 characters ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 252 To create, edit or delete a function, you have to call up the function group you want. To do so, proceed as follows: 1. Go to Settings > TPLE > Function group. 2. Select the function group you want. Figure 174: Function group ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 253 If necessary, you can rename the function group in order to better assign it. To rename a function group, proceed as follows: 1. Go to Settings > TPLE > Function group. 2. Select the function group you want. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 254 1. Go to Settings > TPLE > Function group. 2. Select the function group you want. 3. Press the Inactive button. ð Red X: Function group is inactive; gray X: Function group is active. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 255: Maintenance And Care
9 Maintenance and care 9 Maintenance and care The device is maintenance-free. You can clean the device's housing with a dry cloth. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 256: Fault Elimination
Cause Remedy No function No power supply Check power supply. ▪ Power supply LED does not Fuse tripped Contact Maschinenfabrik Reinhausen GmbH. light up No function Configuration error Contact Maschinenfabrik Reinhausen GmbH. ▪ AVR STATUS LED does not light up...
Page 257: Bank Parallel Operation
Connection cable between front Check connection cable panel and CPU (ETH 2.1) defec- tive. Display Display has crashed. Press for longer than 2 s to reset the display. ▪ No reaction to input ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 258: Incorrect Measured Values
Insulation trapped Wire not inserted far enough. Miniature circuit breaker tripped. Check fuse. Assembly UI 1 or UI 3 defective Contact Maschinenfabrik Reinhausen GmbH. ▪ RDY LED does not light up ▪ RDY LED flashes Measured voltage Voltage drop on measuring line.
Page 259: Parallel Operation Faults
▪ No measured value. Short-circuiting jumper in current Remove short-circuiting jumper. transformer not removed. Assembly UI 1 or UI 3 defective Contact Maschinenfabrik Reinhausen GmbH. ▪ RDY LED does not light up ▪ RDY LED flashes Measured current Current transformer not correctly Correct parameterization.
Page 260: Tap Position Capture Incorrect
RDY LED (yellow) does No communication with assembly Contact Maschinenfabrik Rein- not light up possible. hausen GmbH. RDY LED (yellow) flashes An error was detected in the as- Contact Maschinenfabrik Rein- sembly. hausen GmbH. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 261: Other Faults
Please provide answers to the following questions: ▪ Has the software been updated? ▪ Has there previously been a problem with this device? ▪ Have you previously contacted Maschinenfabrik Reinhausen about this is- sue? If yes, then who was the contact? ®...
Page 262: Event Messages
P<< parame- ters. Limit value P> The limit value for active power P> has Check the current operating conditions of been exceeded. the transformer and the set P> parame- ters. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 263 Reversal of power flow A reversal of power flow is present. Check the current operating status of the transformer and the polarity of the cur- rent transformer if necessary. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 264 Z compensation. Check the set parameters. No master present No master is present in the parallel oper- Specify a TAPCON® as the master for ation group. parallel operation and check whether the master is ready for operation. Masters on CAN bus > 1 Several masters are present in the paral- Ensure that just one TAPCON®...
Page 265 Check the measurement trans- former and the wiring of the correspond- ing TAPCON®. No other TAPCON® in There are no other TAPCON® units in- Check the current operating conditions of parallel operation group volved in parallel operation. the transformers in parallel operation as well as the operational readiness and correct wiring of the TAPCON®...
Page 266 Invalid tap position 1 The captured tap position is invalid. Check the function and wiring of tap po- sition capture of the corresponding TAPCON®. Connect as shown in con- nection diagram. Invalid tap position 2 The captured tap position is invalid.
Page 267 CAN bus node is missing There is a problem communicating with a CAN bus communication not correctly TAPCON® in the parallel operation configured. Check wiring as per connec- group. tion diagram. Use CAN bus address ≠0.
Page 268 4. Generic digital input 5 There is a signal at the generic digital in- put 5. Generic digital input 6 There is a signal at the generic digital in- put 6. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 269 26. Generic digital input 27 There is a signal at the generic digital in- put 27. Generic digital input 28 There is a signal at the generic digital in- put 28. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 270 Generic digital input 41 There is a signal at the generic digital in- put 41. Generic digital input 42 There is a signal at the generic digital in- put 42. Table 120: Event messages ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 271: Uninstallation
► Take precautionary measures to prevent the build-up of electrostatic charges on work surfaces and personnel. 12.1 Uninstalling the CPU assembly 1. Remove the 24V DC plug. Figure 177: Removing the plug (voltage supply) ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 272 12 Uninstallation 2. Remove the Ethernet cable. Figure 178: Removing the Ethernet cable 3. If necessary, remove the data cable (D-Sub 9-poles). Figure 179: Removing the data cable ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 273 12 Uninstallation 4. Remove the CAN bus cable. Figure 180: CAN bus cable 5. Unscrew the fixing screws. Figure 181: Unscrewing the fixing screws ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 274: Uninstalling The Ui 1/Ui 3 Assembly
12 Uninstallation 6. Unplug the assembly. Figure 182: Unplugging the CPU assembly 12.2 Uninstalling the UI 1/UI 3 assembly 1. Remove the plug for the voltage measurement. Figure 183: Voltage measurement ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 275 WARNING! Make sure that the current transformer is shorted. Other- wise dangerously high voltages could occur. Remove the plug for the cur- rent measurement. Figure 184: Current measurement 3. Loosen the fixing screws and unplug the assembly. Figure 185: Unplugging the UI assembly ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 276: Uninstalling The Aio 2/Aio 4 Assembly
12 Uninstallation 12.3 Uninstalling the AIO 2/AIO 4 assembly 1. Remove the 24V DC plug. Figure 186: Removing the plug (voltage supply) 2. Remove the plug. Figure 187: Removing the plug (analog inputs/outputs) ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 277: Uninstalling The Dio 28-15/Dio 42-20 Assembly
3. Unscrew the fixing screws and unplug the assembly. Figure 188: Unplugging the AIO assembly 12.4 Uninstalling the DIO 28-15/DIO 42-20 assembly 1. Remove the 24V DC plug. Figure 189: Removing the plug (voltage supply) ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 278 12 Uninstallation 2. Remove the CAN bus cable. Figure 190: CAN bus cable 3. Remove all plugs in the "DI" and "DO" terminals. Figure 191: Removing the "DI" and "DO" plugs ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 279: Uninstalling The Mc 2-2/Sw 3-3 Assembly
12 Uninstallation 4. Unplug the assembly. Figure 192: Unplugging the DIO assembly 12.5 Uninstalling the MC 2-2/SW 3-3 assembly 1. Remove the 24V DC plug. Figure 193: Removing the plug (voltage supply) ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 280 12 Uninstallation 2. Remove the fiber-optic cable. Figure 194: Fiber-optic cable 3. Remove the SFP module. Figure 195: SFP module ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 281: Uninstalling The Qs3.241 Assembly
12.6 Uninstalling the QS3.241 assembly 1. Open the lever and remove the neutral conductor (N), phase conductor (L) and the protective conductor Figure 197: Removing the neutral conductor, phase conductor and protective conductor ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 282: Uninstalling The Bus Rail
2. Open the lever and remove the wiring Figure 198: Removing the wiring 12.7 Uninstalling the bus rail Once you have dismounted all assemblies, you can unhook the bus rails: Figure 199: Unhooking the bus rails ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 283: Disposal
13 Disposal 13 Disposal Observe the national requirements applicable in the country of use. ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 284: Overview Of Parameters
10.0 MW TDSC Pmin (optional) -1,000.0...-0.1 MW -10.0 MW Bandwidth 0.50...9.00 % 1.00 % Delay time T1 1.0...600.0 s 40.0 s Time response T1 Linear, Integral Linear Activate delay time T2 On, Off ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 285 0.0 % Settings > Parameter > Parallel operation Activating parallel operation Off, On Parallel operation method Circulating reactive cur- Circulating reactive current rent; Master; Follower; Au- tomatic tap synchroniza- tion; Power factor ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 286 Name of transformer 2 Transformer 2 Name of transformer 3 Transformer 3 Name of transformer 4 Transformer 4 Settings > Parameter > Retrofit TAPCON®2xx Retrofit TAPCON® 2xx Off, On Settings > Parameter > Voltage monitoring U< relative/absolute Relative, absolute Relative U<...
Page 287 I> relative/absolute Relative, absolute Relative I> [A] 0.00...12.50 A 10.00 A I> [%] 50.0...250.0 % 110.0 % I> hysteresis 0.00...12.50 A 0.00 A I> delay time 0.0...60.0 s 0.0 s ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 288 5.0 s P>> [MW] -1,000.0...1,000.0 MW 0.0 MW P>> hysteresis 0.0...100.0 MW 0.1 MW P>> delay time 0.0...60.0 s 5.0 s Q< [kVar] -100,000...100,000 kVar 0 kVar Q< hysteresis 0...10,000 kVar 1,000 kVar ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 289 Settings > Parameter > Bandwidth monitoring Function monitoring Off, Auto, Auto/manual Hysteresis for function monitoring 0.00...1.00 % 0.00 % Function monitoring delay time 1...60 min 15 min Hysteresis for lower bandwidth 0.00...1.00 % 0.00 % ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 290 0.0.0.0...255255255255 192.168.10.254 Subnet mask 0.0.0.0...255255255255 255.255.255.0 Gateway address 0.0.0.0...255255255255 0.0.0.0 IED name TAPCON Device ID TAPCON Access point Edition Edition 1; Edition 2 Edition 1 Settings > Parameter > IEC 60870-5-101 (optional) ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 291 TCP port 0...65535 Maximum TCP connections 0...100 TCP Keepalive Off, On Serial interface RS232, RS485 In accordance with order Baud rate 9.6...115.2 kilobaud 9.6 kilobaud Number of databits 5...8 In accordance with order ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 292 Mean value interval 1...8640 s Settings > Parameter > Link digital outputs Generic digital output 1 Generic digital output 2 Generic digital output 3 Generic digital output 4 Generic digital output 5 ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 293 Settings > Parameter > Link functions Master parallel operation method - Follower parallel operation method Automatic tap synchronization parallel operation method Independent regulation Deactivate parallel operation Blocking Activate remote mode High-speed return ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 294 -128...128 In accordance with order Table 121: Overview of parameters Availability of the parameter depends on device configuration. After changing the parameter, you must restart the device for the change to take effect. ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 295: Technical Data
Figure 200: Internal fuse (2x) of wide range power supply in assembly OT1205 OT1205 (MR/48) Permissible voltage range 20 to 70 V DC : 48 V DC Power consumption 55 W Internal fuse 250 V; 5 A; 5 x 20 mm, "fast-acting" characteristics Table 123: Special version with DC voltage power supply ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 296: Voltage Measurement And Current Measurement
Voltage input for phase L (UI 1) or L1 (UI 3) Voltage input for phase L2 (UI 3 only) UI 1 L NC NC Voltage input for phase L3 (UI 3 only) UI 3 N L1 L2 L3 Table 125: Voltage measurement ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 297: Digital Inputs And Outputs
Contact load capacity Min.: 5 V, 10 mA Max. AC: 230 VAC; 5 A Max. DC: See diagram Simultaneity factor Up to 60°C: 100%, > 60°C: -5%/K Table 127: Technical data for the DIO 28-15 and DIO 42-20 assemblies ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 298 ► Use the same voltage ranges within a plug. ► Use the same phase within a plug. Interface Description Input Input Input Input Input Input Input Common Table 128: Digital inputs ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 299 93 mm (6.46 in) (3.66 in) DIO 28-15 INIT Figure 204: DIO 28-15 dimensions ca. 150 mm (5.9 in) 219 mm 93 mm (8,62 in) (3.66 in) DIO 42-20 INIT Figure 205: DIO 42-20 dimensions ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 300: Analog Inputs And Outputs
I/U OUT (-): Voltage output -, current output - Not used Table 131: Analog inputs and outputs ca. 120 mm (4.72 in) 54 mm 55 mm (2.12 in) (2.17 in) Figure 206: AIO 2 and AIO 4 dimensions ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 301: Cpu (Central Processing Unit) I
+24 V DC (18...36 V DC) Table 132: Technical data for the CPU I assembly Interface Description RXD (RS232) TXD (RS232) GND (RS232, RS485) RXD+/TXD+ (RS485) RXD-/TXD- (RS485) Table 133: COM2 (RS232, RS485) Interface Description Table 134: USB 2.0 ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 302 CAN-GND CAN-H Table 136: CAN1, CAN2 ca. 120 mm (4.72 in) 109 mm 55 mm (4.29 in) (2.17 in) INIT TEST PROG 24V DC ETH 1 ETH 2.1 ETH 2.2 Figure 207: CPU dimensions ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 303: System Networking
Managed fast Ethernet switch per IEEE 802.3, store-and-forward switching Interfaces Media converters: ▪ 1x RJ45 ▪ 1x duplex LC (SFP) Managed switch with redundancy function: ▪ 2x RJ45 ▪ 2x duplex LC (SFP) Redundancy protocols , RSTP ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 304 Table 139: Technical data for the SW 3-3 assembly Factory setting Interface Description TxD+ TxD- RxD+ RxD- Table 140: ETHxx (RJ45) Interface Description Fiber glass 50/125 and 62.5/125 multimode Table 141: ETHxx (duplex LC SFP) ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 305: Dimensions And Weight
Figure 208: MC2-2 and SW3-3 dimensions 15.8 Dimensions and weight Housing 19-inch plug-in housing in accordance with DIN 41494 Part 5 W x H x D 483 mm x 133 mm x 178 mm (19 in x 5.2 in x 7 in) Weight Max. 7.9 kg ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 306: Ambient Conditions
15 Technical data Figure 209: Dimensions 15.9 Ambient conditions Operating temperature -25...+70 °C Storage temperature -40...+85 °C Relative humidity 10...95% non-condensing ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 307: Standards And Directives
▪ Power supply: 4 kV ▪ Measurement (UI1/3): 4 kV ▪ Digital I/O: 4 kV ▪ Analog I/O, shielding on both sides: 4 kV ▪ Communication interfaces, shielding on both sides: 4 ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 308 Dry cold - 25 °C / 96 hours IEC 60068-2-2 Dry heat 70 °C / 96 hours IEC 60068-2-78 Constant moist heat + 40 °C / 93% / 4 days, no dew ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 309 1 octave/min) IEC 60255-21-2 Class Shocks (11 ms, 5 g, 15 g, 3 axes) IEC 60255-21-3 Class Earthquakes (1...35 Hz; 3.5 mm/1 g horizontal; 1.5 mm/0.5 g vertical; 1 octave/min, 10 min/axis) Table 146: Environmental durability tests ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 310: Glossary
NTP (Network Time Protocol) is a standard for Internet Protocol synchronizing clocks in computer systems using packet-based communication networks. SNTP (Simple Network Time Protocol) is the simplified version of NTP. TDSC TAPCON® Dynamic Set Point Control ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 311 Glossary TPLE TAPCON® Personal Logic Editor Uniform Resource Locator ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 312: List Of Key Words
Control system 99 allel operation method 126 DNS server Control variable 163 IP address 92 Counting behavior 197 CPU I 33 Current monitoring 185 Current transformer Secondary current 151 Current-transformer circuit 152 ® TAPCON 4016640/11 EN Maschinenfabrik Reinhausen GmbH 2020...
Page 313 88 102 Generic digital output 128 Number of cause of transmission Generic SCADA message 128 octets 102 124 Number of link address octets 102 124 Number of operations 194 ground test 72 ® Maschinenfabrik Reinhausen GmbH 2020 4016640/11 EN TAPCON...
Page 314 Response to SCADA disconnec- SSL/TLS encryption 92, 94 Parallel operation 170, 175 tion 133 Stop bits 103, 105, 109 CAN bus 176 Retrofit TAPCON® 2xx 180 Subnet mask 91 Circulating reactive current 172 Reversal of power flow 190 SW 3-3 38 Information 231 RFC 3164 97...
Page 315 Transformer data 150 182 Voltage-transformer circuit 152 Secondary current 151 TAPCON® 2xx retrofit 179 Transformer name 88, 182 TAPCON® Dynamic Setpoint Con- Transmission procedure 102 trol 137, 140 Wiring 55 Target tap position 198 Target-tap-position operation 126 TCP connections 109 UI 1 34...
Page 318 Maschinenfabrik Reinhausen GmbH Falkensteinstrasse 8 93059 Regensburg +49 (0)941 4090-0 sales@reinhausen.com www.reinhausen.com ® 4016640/11 EN - TAPCON - 10/20 - Maschinenfabrik Reinhausen GmbH 2020 THE POWER BEHIND POWER.

Maschinenfabrik Reinhausen TAPCON Operating Instructions Manual

1 Introduction

2 Safety

3 Security

4 Product Description

5 Packaging, Transport and Storage

6 Mounting

7 Commissioning

8 Operation

9 Maintenance and Care

10 Fault Elimination

11 Event Messages

12 Uninstallation

13 Disposal

14 Overview of Parameters

15 Technical Data

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Summary of Contents for Maschinenfabrik Reinhausen TAPCON