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IM3183
05/2022
REV01
CITOLINE i250 & i300
OPERATOR'S MANUAL
ENGLISH
Lincoln Electric Bester Sp. z o.o.
ul. Jana III Sobieskiego 19A, 58-260 Bielawa, Poland

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  • Page 1 IM3183 05/2022 REV01 CITOLINE i250 & i300 OPERATOR’S MANUAL ENGLISH Lincoln Electric Bester Sp. z o.o. ul. Jana III Sobieskiego 19A, 58-260 Bielawa, Poland...
  • Page 2: Table Of Contents

    12/05 THANK YOU! For choosing the QUALITY of the Lincoln Electric products.  Please check packaging and equipment for damage. Claims for material damaged in shipment must be notified immediately to the dealer.  For ease of use, please enter your product identification data in the table below. Model Name, Code & Serial Number can be found on the machine rating plate.
  • Page 3: Technical Specifications

    Technical Specifications NAME INDEX CITOLINE i250 W100000317 CITOLINE i300 W100000318 INPUT Input Voltage U EMC Class Frequency CITOLINE i250 400V ± 10%, 3-phase 50/60Hz CITOLINE i300 Input Power at Rated Process Input Amperes I 1max Cycle (40°C) 13,5 kVA @ 35% Duty...
  • Page 4 WELDING VOLTAGE REGULATION RANGE GMAW FCAW CITOLINE i250 16,5 V ÷ 26,5 V 16,5 V ÷26,5 V CITOLINE i300 16,5 V ÷29 V 16,5 V ÷29 V WIRE FEED SPEED RANGE / WIRE DIAMETER WFS Range Drive Rolls Drive roll diameter CITOLINE i250 1.5 ÷...
  • Page 5: Eco Design Information

    Efficiency and idle power consumption: Efficiency when max power consumption Index Name Equivalent model / Idle power consumption W100000317 CITOLINE i250 86% / 23W No equivalent model W100000318 CITOLINE i300 86% / 23W No equivalent model Idle state occurs under the condition specified in below table...
  • Page 6 Typical gas usage for MIG/MAG equipment: DC electrode positive Wire Wire Feeding Gas flow Material type diameter Shielding Gas Current Voltage [m/min] [l/min] [mm] Carbon, low 0,9 ÷ 1,1 95 ÷ 200 18 ÷ 22 3,5 – 6,5 Ar 75%, CO alloy steel Aluminium 0,8 ÷...
  • Page 7: Electromagnetic Compatibility (Emc)

    WARNING Provided that the public low voltage system impedance at the point of common coupling is lower than:  58 mΩ for the CITOLINE i250  59,9 mΩ for the CITOLINE i300 This equipment is compliant with IEC 61000-3-11 and IEC 61000-3-12 and can be connected to public low voltage systems. It is the responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network operator if necessary, that the system impedance complies with the impedance restrictions.
  • Page 8: Safety

    Safety 11/04 WARNING This equipment must be used by qualified personnel. Be sure that all installation, operation, maintenance and repair procedures are performed only by qualified person. Read and understand this manual before operating this equipment. Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this equipment. Read and understand the following explanations of the warning symbols.
  • Page 9 WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION: Remove fire hazards from the welding area and have a fire extinguisher readily available. Welding sparks and hot materials from the welding process can easily go through small cracks and openings to adjacent areas. Do not weld on any tanks, drums, containers, or material until the proper steps have been taken to insure that no flammable or toxic vapors will be present.
  • Page 10: Introduction

    The circulation of clean air without restrictions for air welding machine CITOLINE i250, CITOLINE i300, must movement to and from the air vents. Do not cover the be connected to a correctly installed plug-in socket with an machine with paper, cloth or rags when switched on.
  • Page 11 Controls and Operational Features Figure 2 Figure 1 6. Gas Connector: Connection for gas line. 1. EURO Socket: For connecting a welding gun (for 7. Power Switch ON/OFF (I/O): Controls the input power GMAW / FCAW processes). to the machine. Be sure the power source is connected to the mains supply before turning power on ("I").
  • Page 12 User Interface Figure 3 Figure 4 9. Spooled Wire (for GMAW / FCAW): Not supplied as 13. Thermal Overload Indicator: It indicates that the standard. machine is overloaded or that the cooling is not sufficient. Displays show: “ALA ot” = Alarm Over 10.
  • Page 13 20. Wire Diameter or Manual Mode Selection Button: Sets 24. Run-In WFS Button: Allow to show and set the Run-in the diameter of the welding wire for Synergic Mode or wire feed speed value (for Synergic and Manual Mode): choose Manual Mode. Process Symbol Description Process Symbol...
  • Page 14 27. Torch Trigger Mode Button (2-Step/4-Step): Change 28. Welding Process Selection Button: Allow to choose the the function of the torch trigger. welding process: Process Symbol Description Symbol Description 2-Step trigger operation turns GMAW/FACW welding mode. welding on and off as direct response to the trigger.
  • Page 15 By applying the principle of occupational health and Welding GMAW, FCAW Process safety at welding, welding can be begun. CITOLINE i250, CITOLINE i300 can be used to welding GMAW, FCAW-GS, FCAW-SS process. NOTE: Welding FCAW-SS process is possible in Manual Mode only.
  • Page 16 Welding GMAW Process in synergic The optimum output welding voltage is automatically set by the machine when changing the wire feed speed m/min or mode the output current value in A, depending on the selected In synergic mode, the welding load voltage is not set by workpoint.
  • Page 17 Loading the Electrode Wire Adjusting of Force of Pressure Roll Depending on the type of wire spool it can be installed on Force the wire spool support without adapter or installed with use The pressure arm controls the amount of force the drive applicable adapter that must be purchased separately rolls exert on the wire.
  • Page 18 Turn the input power off of the welding power source regulator to the machine gas inlet connector. before installation or changing drive rolls. CITOLINE i250, CITOLINE i300 is equipped with drive roll WARNING V0.8/V1.0 for steel wire. For others wire type or / and...
  • Page 19 Keep the machine clean. Using a dry (and low best of our knowledge at the time of printing. Please refer pressure) airflow, remove the dust from the external www.oerlikon.com for any updated information. case and from the cabinet inside. ...
  • Page 20: Weee

    WEEE 07/06 Do not dispose of electrical equipment together with normal waste! In observance of European Directive 2012/19/EC on Waste Electrical and Electronic Equipment (WEEE) and its implementation in accordance with national law, electrical equipment that has reached the end of its life must be collected separately and returned to an environmentally compatible recycling facility.
  • Page 21: Accessories

    Accessories OPTIONS & ACCESSORIES E/H-300A-50-xM Electrode holder 300A/50mm², x=5 (5m) or x=10 (10m) E/H-400A-70-xM Electrode holder 400A/70mm², x=5 (5m) or x=10 (10m) K10158-1 Adapter for spool type S300 K10158 Adapter for spool 300mm R-1019-125-1/08R Adapter for spool 200mm Roll Kit For Solid Wires KP69025-0608 SOLID DRIVE ROLL 0.6/0.8 KP69025-0809...

This manual is also suitable for:

Citoline i300

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