Page 1 Pellet Stove English Instruction Manual Models Hidro 12 Hidro 17 Hidro 23 Read these instructions carefully before installing, using and servicing the unit. This instruction manual is provided with the product. Mod. 1016-B...
Page 2 * SOLZAIMA disclaims any responsibility for damages to the unit if installed by non- qualified personnel; * SOLZAIMA is not responsible for any damage to units not installed and used in compliance to the instructions included in this manual; * All local regulations, including but not limited to national and European standards, must be observed when installing, operating and servicing the unit;...
Page 3: Table Of Contents
Contents Package content ..................1 1.1. Unpacking the unit .................. 1 Safety precautions ................2 2.1. For your safety, we recommend that: ............2 Advice on action in the event of a fire in a chimney (includes equipment) ..4 Technical specifications ................
Page 4 13.1. Stop ....................69 13.2. Turning off the unit ................69 14. Instruction for installing the casings ............70 14.1. Installation of the casings Hidro 12............70 14.2. Installation of the casings Hidro 17 and Hidro 23 ........74 14.2.1.
Page 5 24.2. Warranty general conditions ..............117 25. Annexes....................126 25.1. Timer weekly programming (Not applicable to Columbus electronics) ..126 25.2. Flow chart Hidro 12 ................127 25.3. Flow chart Hidro 17 and Hidro 23 ............130 25.4. Statement of Performance ..............133...
Page 6 Fruit of the persistence and the unconditional support of its network of partners, Solzaima is today leader in the production of biomass heating, whose best examples are the recuperators of central heating to water and its range of salamanders to pellets.
Page 7: Package Content
Package content Solzaima ships the unit with the following components: - Free standing pellet fire model Hidro 12 kW, Hidro 17 kW or Hidro 23 kW; - Access to the brochure of the online manual; - Power cable. 1.1. Unpacking the unit When unpacking the unit, please refer to the illustrations below.
Page 8: Safety Precautions
Safety precautions Solzaima is not liable for any damages to the unit if the specified precautions, warnings and operating procedures are not followed. Units manufactured by Solzaima are easy to operate and special attention was given to their components in order to protect users and installers against accidental damages.
Page 9 • Solzaima offers you an optional safety system which allows the Free-Standing Fire unit to be connected to a UPS so that during any power failure the fume extractor will still operate until complete extraction of all the fumes;...
Page 10: Advice On Action In The Event Of A Fire In A Chimney (Includes Equipment)
Advice on action in the event of a fire in a chimney (includes equipment) Try to extinguish the fire without putting your life at risk. • If within a minute you cannot extinguish the fire, you should call the fire department.
Page 11: Technical Specifications
Technical specifications Features Hidro 12 Hidro 17 Hidro 23 Weight Height 1110 1192 1255 Width Depth Diameter of the fume discharge pipe Reservoir capacity Maximum heating capacity m³ Maximum overall thermal power (water/air) 11,5 / 1,5 14,5 / 2,2 18,8 / 3,3...
Page 12 Front Side Rear Figure 2 - Dimensions of the free-standing pellet fire unit Hidro 12 Front Side Rear Figure 3 - Dimensions of the free-standing pellet fire unit Hidro 17 (Himalaia) Model Douro Fuji Himalaia Dimension “W” (mm) Table 2 - Dimensions of the free-standing pellet fire unit Hidro 17...
Page 13 Figure 4 - Dimensions of the free-standing pellet fire unit Hidro 23 (K2) Model Douro Fuji Himalaia Dimension “W” (mm) Table 3 - Dimensions of the free-standing pellet fire unit Hidro 23 Figure 5 - Hydraulic connections of the free-standing pellet fire unit Hidro 12 (Fuji)
Page 14 Figure 6 - Hydraulic connections of the free-standing pellet fire unit Hidro 17 (Himalaia) Figure 7 - Hydraulic connections of the free-standing pellet fire unit Hidro 23 (K2)
Page 15: Installing The Free-Standing Pellet Fire
Remove the instruction manual from the package and hand it over to the client; • Connect an 80mm wide (Hidro 12) or 100mm wide (Hidro 17 or Hidro 23) duct between the combustion gas output and the outgoing fume extraction duct of the building (e.g., chimney) –...
Page 16: Installation Requirements
5.1. Installation requirements The minimum distance between the free-standing pellet fire unit and particularly flammable surfaces is specified in Figure 9. The top of the unit must be at least 100cm separated from the ceiling, especially in rooms with ceilings consisting of flammable materials.
Page 17: Installation Without A Chimney
The installation of the free-standing pellet fire without a chimney should be performed as illustrated in Figure 10, equipped with an exhaust pipe (with a minimum diameter of 80 mm for the Hidro 12 and 100 mm for the Hidro 17 and Hidro 23 model) directly outside and over the roof.
Page 18 Figure 11 specifies the basic requirements for installing the chimney to the unit.
Page 19 Figure 11 - Examples of standard installations Failure to comply with these requirements may prevent the correct operation of the unit. Follow all the instructions presented on the diagrams. The Hidro units operate with the combustion chamber in vacuum, so it is absolutely necessary to have a fume exhaust pipe to extract combustion gases properly.
Page 20: Installation With A Chimney
As shown in Figure 12, the unit is installed with an exhaust pipe (80 mm for the Hidro 12; 100 mm for the Hidro 17 and Hidro 23) directly on to the chimney. If the chimney is too large, an 80 mm-wide pipe should be installed at the fume outlet.
Page 21 Inspection Figure 12 - Side view of the installation with a chimney, showing the inspection point We do not recommend that you use the unit in rough weather conditions that may seriously impact the draught (particularly with very strong winds). If you do not use the unit for a long time, check it to make sure that the flue pipes are clear before lighting the fire.
Page 22: Hydraulic Installation
The free-standing pellet fire unit is equipped with a circulating pump, an expansion vessel (6 litre volume (in the Hidro 12 and 17 model) or 10 litre volume (in the Hidro 23 model) and pre-charge of 1 bar) and a 3-bar safety valve;...
Page 23: Fuel
Fuel The Free-Standing Pellet Fire operates exclusively with pellets. No other fuel sources are allowed to be used. Only use pellets certified by standard EN 14961-2 grade A1 with a diameter of 6mm and a length of 10-30mm. The pellets may have a maximum humidity of 8% their weight. To guarantee a good combustion, the pellets must maintain these characteristics so it is recommended that they should be stored in a dry place.
Page 24: Using The Free-Standing Pellet Fire
Using the Free-Standing Pellet Fire The pellet stoves must be serviced as described in point 3.6, page 110 (Warranty). In order to adjust the operating parameters of the stove (pellet stove), the dosing must be adjusted as described in section 7 of this manual. The pellet dose must be adjusted according to the gas temperature and pellet consumption of the appliance at the rated power described in Table 1, page 5, in order to ensure that the appliance delivers the correct power.
Page 25 Please make sure the room where the unit is installed has adequate air circulation; otherwise, the unit will not work properly. For this reason, it is important to check if there are any other air-consuming heating appliances present in the room (e.g., gas units, braziers, extractors, etc.);...
Page 26: Remote Control
Remote Control 9.1. Remote control and display MENU MODE 20.5ºC 16:03 Figure 15 - Room temperature probe c) Key to start/stop the a) Key to toggle between access unit reset error manual automatic menus messages. mode exit menus confirmation (esc). (ok).
Page 27: Display Information Summary
9.1. Display information summary 9.1.1. Menu Menu indicating that the unit power is “off”, the room temperature in ºC and Time. Selecting the operation mode: to select the operation mode, press the “mode” key to select “Manu” for manual mode or “Auto” for automatic mode. MODE MENU Mode:AUTO M enu...
Page 28: Water Temperature
9.1.2. Water temperature Press the Menu key twice to set the water temperature, “Temp. Água” (Water Temp.) appears on the display. Press Set to see the “T. Aquecimento” (Heating T.) menu. • Heating temperature To set the desired Heating Temperature press “set”. The display starts to flash. Press the “+”...
Page 29 • Year To set the Year press “set”. The display starts to flash. Press the “+” or “-” key to select the desired year and then “ok” to confirm. To move to the next menu, press the “+” key and the Month menu appears. •...
Page 30 • Day To set the Day of the week press “set”. The display starts to flash. Press the “+” or “-” key to select the desired day and then “ok” to confirm. Press the “+” key to go to the “Hora” (Time) menu. MODE MENU <...
Page 31: Timer
9.1.4. Timer The unit is equipped with a timer that allows the unit to be turned on or off at a specified time. • Activation To activate the timer press “set”. The “Habilitação” (Activation) menu appears. The timer may only be activated after setting the configurations, as shown in the following paragraph.
Page 32 This menu allows you to delete any programme settings. To do this, press “set” and the message “Confirm?” appears. Press “ok” again to confirm the order for deleting the programs, or “esc” to exit and then press the “+” key to proceed to the daily programmer.
Page 33 To set the stopping time for Programme P1, press “set”. The display starts to flash. Press the “+” or “-” key to select the time and then press “ok” to confirm. Press the “+” key to go to the “P1 Temp.” (P1 Air Temp.) menu. Important: Each program can only be configured within the same day.
Page 34 MODE MENU 60ºC < Temp. Agua > To set the operating power level (1 to 5) of Programme P1, press “Set”. The display starts to flash. Press the “+” or “-” key to select the desired power level (1 to 5), and then “Ok”...
Page 35: Sleep (This Menu Is Displayed Only While The Unit Is Operating)
Note: - Once the programmes are set, remember to enable them on the “Habilitações” (Activation) menu. - There can only be one enabled profile in the Timer, either weekly or daily (they do not operate simultaneously). - When the Timer is enabled, you can check the following message in the display: “chrono prog”.
Page 36: Info
9.1.6. Info This menu contains information on the Free-Standing Fire unit. Press “set”; the “Código de Ficha” (File Code) menu appears. Software code / Motherboard firmware. Press the “+” key to scroll to the “Código de Segurança” (Security Code) menu. Software code / Security firmware.
Page 37 Parameter code. Press the “+” key to scroll to the “Horas de Trabalho” (Operation hours) menu. This menu shows the unit's current operating hours. This menu shows the number of operating hours the unit has registered since its last servicing. The number of hours at which the next servicing should take place.
Page 38 Fume extractor operating speed (rotation per minute). MODE MENU 0 rpm < Rotações Expulsor > Air flow measured by air sensor. Theoretical pellet consumption. Fume temperature. MODE MENU Worm drive rotation “On” time.
Page 39: Settings Menu
Hydraulic circuit pressure. MODE MENU 0.5 Bar < Pressão Agua Press the “esc” key once and then “+” to go to the “settings” menu. 9.1.7. Settings Menu To modify the unit's settings, press “Set”. The “Língua” (“Language”) menu should then appear, allowing the user to choose a set language. •...
Page 40 factory setting: 20 minutes). Once the present time is elapsed, the unit shuts down. At the start of the Shutdown phase, another timer for a different present period of time is triggered (Start-up delay time: factory setting: 20 minutes), that will make the unit enter the activation phase, when the thermostat closes contact (NC) Start-up delay time (Delay time on): The delay time that elapses between the moment the thermostat closes (NC) until the unit is activated.
Page 41 “On” or “Off” mode. Press “Ok” to confirm. Press the “+” key to go to the “Unidade de temperatura” (Temperature units) menu. Note: Some TV remote controls share the same frequency as the unit’s remote control, possibly influencing the unit's operation. If this is the case, it is recommended to disable the remote-control feature.
Page 42 must be multiplied by 2,5 to obtain the correct percentage. Press “ok” to confirm. Press the “+” key to go to the “Ar” (Air) menu. • Air This feature allows the user to increase decrease up to 25% the rotation speed of the fume extractor during the start-up and power process.
Page 43: Technical Menu
• Cleaning (this function only appears with the machine in Off) This feature allows you to clean the burning basket manually. Press “set”; the “ok” option appears. Press “ok” to start the cleaning procedure; the “Habilitada” (Enabled) message is displayed. To stop, press “ok”. Press the “+” key to go to the “Técnico” (Technical) menu.
Page 44 Press “Ok”; the letter “A” starts to flash. Using the “+” and “-” keys, select the desired letter. Press “Ok” to confirm; the numbers “00” start to flash. Using the “+” and “-” keys, select the desired number. Confirm by pressing “OK” to go to the “Configuração” (“Settings”) menu.
Page 45: Alarm/ Failure / Recommendation List
10. Alarm/ Failure / Recommendation List Alarm Code Troubleshooting - The worm drive channel is empty - restart the unit - Resistance burnt – replace resistance Maximum time 900 - The burning basket has been incorrectly Ignition failure installed - Worm locked - unlock - Smoke temperature did not exceed the value set at captivation Temperature under:...
Page 46 Important note: all alarms cause the machine to shut down. The alarm must be reset and restarted. To reset the unit, press the “On/Off” button for 10 seconds until the alarm sounds. - Failures Failures Maintenance “service” Air mass sensor fault Low pellet level Door open Air temperature sensor faulty...
Page 47: Control Columbus
11. Control Columbus Solzaima stoves may be equipped with Columbus electronics, the Columbus display is as shown below. To confirm if your equipment is equipped with these electronics, please check the serial number of the equipment and refer to Table 6.
Page 48: Settings Menu
• “P4” it’s possible to enter the Combustion Power menu; • “P5” it’s possible to enter the Information menu and also activate a Chrono time slot; • “P6” it is possible to enter the Room Thermostat menu; • “P3” + “P5” for 3 seconds it is possible to access the secondary information menu present in the service menu where it is possible to check a set of variables.
Page 49 Select the Language submenu with the P6 key and to validate the entry in this submenu the P3 key. Within this submenu, with P4 and P6 select the required language and press P3 again to confirm. To exit the Language menu, press the P1 key.
Page 50: Time And Date
11.2.2. Time and Date • Time From the main screen, by pressing for 3 seconds the P3 key, you can access the Settings menu, by pressing again on P3 to enter this menu. Use the P3 key to select Date and Time. In the Date and Time menu, select Time, with the P4 and P6 keys, and press the P3 key, the time will appear in editable mode, flashing, with P4 and P6 select the correct time and press P3 to validate.
Page 51 The same must be done for Minutes, with P6 select Minutes and press P3, the minutes will appear in editable mode, flashing, with P4 and P6 select the correct minutes and press P3 to validate. • Date In the same menu, select Day with the P4 and P6 keys and press P3, the day will appear in editable mode, flashing, with P4 and P6 select the correct day and press P3 to validate.
Page 52: Summer-Winter (Not Applicable)
The Year follows the same procedure, press the P4 and P6 keys to move to the Year, use the P3 key to edit this field, the year will appear in editable mode. With P4 and P6 select the desired year and press P3 to validate. THE DAY OF THE WEEK (SUNDAY TO SATURDAY) CHANGES ACCORDING TO THE DAY OF THE WEEK SELECTED.
Page 53: Display Menu
Use the P6 key to select the Summer-Winter submenu and confirm the entry in this submenu with the P3 key. By pressing the P4 and P6 buttons, you can choose between summer or winter mode, this menu allows you to modify the functioning of the control unit according to the season.
Page 54: Contrast
In this menu there are the functions Contrast, Min Brightness, Screen Saver and Firmware Codes. 11.3.1. Contrast Press the P3 key to validate the choice of this function, with the P4 and P6 keys you can set the contrast between 0 and 30 for your screen. To return to the Display menu, press P1.
Page 55: Screen Saver
11.3.3. Screen Saver In the Display menu with P4 and P6 select the Screen Saver function by pressing on the P3 key. In this function you can activate or deactivate the screen lock. To return to the Display menu, press P1. 11.3.4.
Page 56: Service Menu
To return to the Display menu, press P1. Pressing this key twice will display the Settings, Display, Service and System menus. 11.4. Service Menu By pressing the P3 key for 3 seconds, you will display the Settings, Service, Display and System menus. Use the P4 and P6 keys to select the required menu and then press P3 to confirm the choice, in this case the Service menu.
Page 57: Counters
11.4.1. Counters Select Counters, using the P3 key, to validate the entry in this submenu. This function allows consulting the working hours, the number of ignitions and the number of failed ignitions. Using the P4 and P6 keys, select the submenu you wish to consult and press P3 to validate.
Page 58: Secondary Information
This submenu shows the last 10 errors that occurred, on each line the error code and the date and time when it occurred are displayed. To return to the Service menu press 11.4.3. Secondary Information In the Service menu, select the Secondary Information submenu with P4 and P6 and then press the P3 key.
Page 59: Cleaning Reset
It is possible to query the exhaust temperature, ambient temperature and the status of the inputs. Whether the input status is open (0) or closed (1). 11.4.4. Cleaning Reset In the Service menu with P4 and P6 select the Cleaning Reset function by pressing on the P3 key.
Page 60: Auger Calibration
11.4.5. Auger Calibration In the Service menu with P4 and P6 select the Auger Calibration submenu, pressing the P3 key to validate. In this submenu, using the P4 and P6 buttons, you can adjust the quantity of pellets to be fed, between -7 (-14%) and 7 (+14%). To return to the Service menu, press P1.
Page 61: Fan Calibration
11.4.6. Fan Calibration In the Service menu with P4 and P6 select the submenu Fan Calibration by pressing on the P3 key. In this submenu with the keys P4 and P6 you can adjust the fan speed, between -7 (- 21%) and 7 (+21%).
Page 62: Manual Load
In this submenu you can set the combustion power only in automatic mode. If you set it, all the menus for changing the power will not be visible. With P4 and P6 you must select On or OFF and validate the choice with the P3 key. 11.4.8.
Page 63: Power Menu
YSTEM ENU IS AN EXCLUSIVE ACCESS MENU FOR THE TECHNICAL SERVICE AND REQUIRES A PASSWORD 11.5. Power Menu Press the P3 key to access the following menus, Power, Thermostats and Chrono. Use the P4 and P6 keys to select the required menu and then press P3 to confirm the choice, in this case the Power menu.
Page 64: Thermostats Menu
Press the P3 key to save your changes and use P1 to go back. 11.6. Thermostats Menu Press key P3 to access the Thermostats menu, using key P6 and then press on P3 to validate the choice of this menu. In this menu select the Boiler submenu using the P3 key.
Page 65: Chrono Menu
This submenu allows the boiler thermostat value to be modified, using the P4 and P6 keys. The minimum and maximum values can be set. Press the P3 key to save your changes and use P1 to go back. 11.7. Chrono Menu The unit has a time scheduler that allows the stove to switch on and off automatically.
Page 66 Then use the P4 and P6 keys to select Daily, Weekly or Weekend. You must press P3 to validate your choice. For the Daily programme, you must use the P4 and P6 keys to select the day of the week, in this case the programme for Monday, and then press P3 to validate your choice.
Page 67 You must press P3 and this option will be in editable mode, flashing. Press P4 and P6 to select the desired time and then use the P3 key to save. Repeat this process for the time at which the unit is to shut down, using P4 and P6. Finally, activate the interval by pressing P5, and a check mark will appear to the right of the interval.
Page 68 You must press P3 and this option will be in editable mode, flashing. Press P4 and P6 to select the desired time and then use the P3 key to save. Repeat this process for the time at which the unit is to shut down, using P4 and P6. Finally, activate the interval by pressing P5, and a check mark will appear to the right of the interval.
Page 69 For this mode, you must choose between the Monday to Friday and Saturday to Sunday time slots by pressing the P3 key. You must press P3 and this option will be in editable mode, flashing. Press P4 and P6 to select the desired time and then use the P3 key to save. Repeat this process for the time at which the unit is to shut down, using P4 and P6.
Page 70: Info Menu
By selecting Mode with the P3 key you can select which Chrono mode you want. Use the P4 and P6 keys to select between Daily, Weekly and Weekend, use the P2 key to activate/deactivate the choice and P3 to save the changes. After activating the mode, the main screen will have Led D, W or WE active in the upper right corner.
Page 71 With the P4 and P6 keys you can scroll through the different variables. The values displayed are the values measured On-Line. The following table explains the meaning of each of the variables. Read in degrees Celsius (°C) it tells you the exhaust temperature Exhaust T.
Page 72: Alarm / Failure / Recommendation List - Columbus Control
12. Alarm / Failure / Recommendation List – Columbus Control Anomalies • Sond – Probe’s anomaly during the control in Check Up. • Ignition Block – The message appears if the system has been is turned off during Ignition (after Preload) by an external device: the system will stop only when it goes in Run Mode.
Page 73 Alarm Code Troubleshooting - Room fan not working - call for Pellet drum service 110 °C, even with the temperature Er01 - Thermostat defective - call for equipment OFF too high service - Ventilation defective Door open, draught - Close door and remove faulty Pressure regulator low or extractor fault pressure switch...
Page 74 - Check supply voltage with your electricity supplier Check the simultaneous use of electrical appliances In the event of a short power Lack of voltage Lack of voltage supply failure (<10s) the stove continues Er15 supply for more than 50 min to operate normally - If the system was in the ON state and the power failure occurs for...
Page 75: Operating The Unit
13. Operating the unit To start operating the Free-Standing Pellet Fire unit, press the start/stop button for 3s. The display should indicate “Lighting” until this completion of this phase. The pellets are fed through the supply channel to the burning basket (combustion chamber), where they will be ignited using a heat resistor.
Page 76: Instruction For Installing The Casings
This manual will demonstrate how to install the casings in the Hidro 12, 17 and 23 equipment’s. IMPORTANT NOTICE: Before installing the casings, the machine must be switched off (remove the mains plug).
Page 77 Figure 18 - Kit Himalaia a) First remove the upper part of the equipment, undoing the pins (1) of the springs (2) existing in the structure by exerting force in the upwards direction. Figure 19 - Removing the top Hidro 12...
Page 78 Next, you must fit the tabs of the casings into the slots in the pillars and in the rear grille of the equipment. Figure 20 - Assembly of the casings Hidro 12 The front tabs of the casings (3) must be fitted into the slots at the front of the unit (4).
Page 79 Finally, two screws Din 7981 4.2x9.5 should be used to fix the casings to the top of the equipment (8). Figure 23 - Assembly of the casings Hidro 12 d) Put the top back on the stove. To ensure that the top is properly positioned, it has four pins (1) at the bottom which must fit into the springs on the frame.
Page 80: Installation Of The Casings Hidro 17 And Hidro 23
14.2. Installation of the casings Hidro 17 and Hidro 23 In the Hidro 17 equipment, it is possible to install several configurations of casings, Fuji Oak, Himalaya, K2 and Douro. In order to assemble the casings, the installer must have a star screwdriver (PH2 screw) available. To assemble these models, it is necessary that each of the kits contain the following parts: •...
Page 81 • Set of casings – chosen colour 10 Screws Din 7981 4,2x9,5 (CO0704132501019) Figure 27 - Kit K2 • Douro Set of casings – chosen colour 18 Screws Din 7981 4,2x9,5 (CO0704132501019) Figure 28 - Kit Douro...
Page 82: Casings Fuji Oak, Himalaia And K2
14.2.1. Casings Fuji Oak, Himalaia and K2 a) To fit the upper front cover (A), it must be placed on the front of the unit and then two Din 7981 4.2x9.5 screws accessible through the upper part of the unit (1) and another two screws in the lower part of the front cover (2) must be tightened.
Page 83 Figure 31 - Assembly of the casings Hidro 17 and Hidro 23 d) To finish, you must place the upper lid on top of the equipment. Figure 32 - Assembly of the casings Hidro 17 and Hidro 23 To ensure that the worktop is fitted correctly, the worktop has six pins (6) at the bottom which must engage with the springs in the frame (7).
Page 84: Casings Douro
14.2.2. Casings Douro a) To fit the upper front cover (A), it must be placed on the front of the unit and then two Din 7981 4.2x9.5 screws accessible through the upper part of the unit (1) and another two screws in the lower part of the front cover (2) must be tightened. Figure 34 - Fitting the front cover Hidro 17 and Hidro 23 b) Next, fit the top plate using four Din 7981 4.2x9.5 screws (3).
Page 85 c) To assemble the side covers, the existing holes in the covers and in the upper part of the equipment must be matched, using two screws DIN 7981 4.2x9.5 (4). Figure 36 - Assembly of the casings Hidro 17 and Hidro 23 d) You must also fasten the covers in the existing hole in the rear grille of the equipment with three screws DIN 7981 4.2x9.5 (5).
Page 86 e) To fit the side frames, insert the six side frames (6) into the grooves in the frame of the side frames (7). Figure 38 - Assembly of the casings Hidro 17 and Hidro 23 Important note: if you have Douro 17 and Douro 23 covers in stock, you may apply the side covers to the Hidro 17 and Hidro 23 machines.
Page 87: Pellet Reservoir Lid
14.3. Pellet reservoir lid The pellet reservoir is opened by sliding the bolt sideways (Figure 40-a) and lifting the lid (Figure 40-b). Figure 40 - Opening the lid 14.4. Filling the pellet reservoir 1 – Open the pellet reservoir lid at the top of the unit, as shown in Figure 40. 2 –...
Page 88: Installation And Operation With The Remote Control (Chrono-Thermostat) - Not Included In Free Standing Units
15. Installation and operation with the remote control (chrono-thermostat) – not included in free standing units The free-standing pellet fire units are mass produced with the command device (display). Alternatively, they can be used with a generic remote-control unit (programmable thermostat). Note: the remote control is usually accompanied by a manual.
Page 89: Instructions For Remote Control Assembly
In the case of wireless remote control is necessary to connect the two wires as shown in the following figure: Colour legend: CN - grey N - black C - brown A - blue Figure 43 - Connection of the wireless remote control For the wired remote control, the black and grey wires must be connected to the receiver as shown in the following figure.
Page 90 2 – Remove the unit's terminals phase (F) and neutral (N). 3 – Rivet the terminals of the 220V wire supplying power to the transmitter.
Page 91 4 – Connect the wires on the ON/OFF connector contact (Figure 45-f); direct the wires through the cable gland to the interior of the unit (Figure 45-g); 5 – Assemble the interface at the appropriate location on the unit and position the remote control (On/Off contact) switch to “remote”...
Page 92: Maintenance
This can be easily done by using a simple household vacuum cleaner. It should be cleaned after burning approximately 30 kg (Hidro 12) / 60 kg (Hidro 17 and Hidro 23) of pellets.
Page 93 Figure 47 - Cleaning the interior Then remove the burning basket (Figure 48-a) and the ash basket (Figure 48-b) and vacuum the ashes from both. The interior of the unit must also be cleaned by opening the hatch, as shown in figure. Finally, assemble the parts in the reverse to which they were removed and close the unit door.
Page 94 Figure 49 - Cleaning the turbulators The inside of the stove should then be cleaned by scrubbing the surfaces with a steel brush (Figure 50). Figure 50 - Cleaning the interior Then remove the burner basket (Figure 51-a) and the ash basket (Figure 51-b) and vacuum the ashes out of both.
Page 95 Figure 52 - Cleaning the burning basket Figure 53 - Cleaning the interior of the unit WARNING! The maintenance task frequency depends on the quality of the pellets. Note: See the warning label and read the maintenance instructions in chapter 18.
Page 96: Additional Cleaning
16.3. Additional cleaning • Hidro 12 Additional cleaning should be performed for every 1300-1700 lbs (600-800 kg) of pellets consumed. To carry out this cleaning it is necessary to remove the side covers to gain access to the side covers of the combustion chamber, remove the cover and with the hoover remove the ash.
Page 97 The tubes through which the gases and the respective turbulators circulate must be cleaned. To do that, open the cover located in the upper part of the equipment (Figure 56-a and Figure 56-b) and remove the 4 knobs that fix the upper cover (Figure 56-c and Figure 56-d).
Page 98 • Hidro 17 and Hidro 23 For each 1300-1700 lbs (600-800 kg) of pellets consumed, an additional cleaning should be carried out on the tubes through which the air circulates and the respective turbulators. To do this, open the cover on the upper part of the equipment (Figure 57- a) and remove the six wing nuts that secure each turbulator group (Figure 57-b and Figure 57-c).
Page 99 Figure 57 - Cleaning the air flow pipes and turbulators If it is found that fume extraction is not being carried out under the best conditions, we recommend cleaning the extractor as shown in Figure 58. However, this operation is recommended at least once a year. Figure 58 - a) Remove the screws;...
Page 100: Cleaning The Glass
16.4. Cleaning the glass The glass may only be cleaned with the unit completely cold, and using an appropriate product, as per the instructions for use. You should prevent the product from reaching the sealing ring and painted metal parts so that no undesirable oxidation occurs. The sealing ring is glued, so should not be exposed to moisture from water or cleaning products.
Page 101: Maintenance Plan And Log
17. Maintenance Plan and Log To ensure the proper operation of the unit, maintenance operations must be performed, as described in Chapter 16 of this Instruction Manual. There are specific maintenance tasks that must be performed by authorised technicians only. Please contact the person responsible for installing the unit.
Page 105: Maintenance Guide Level
18. Maintenance Guide Level Figure 61 - Maintenance guide label Note: The safety warnings sticker label is attached from factory to the unit’s pellet lid, in the Portuguese language. Attached to the manual you will find other language versions of the sticker labels (Spanish, English, French and Italian). If necessary, remove the Portuguese language label and replace it with the label in your country’s language.
Page 106: Installation Diagrams
Simple connection only the central heating radiators Figure 62 - Simple connection only the central heating radiators The installation of an anti-condensation valve is recommended for Hidro 12. Note: - The chrono-thermostat should have 1 to 2 °C of hysterisis.
Page 107 Figure 63 - Connection to central heating radiators and sanitary water combined with solar panel The installation of an anti-condensation valve is recommended for Hidro 12. Example: electrical connection of a thermostat (ambient air monitoring) of a differential thermostat connected to the deposit and three-way valve to a relay box.
Page 108 Connection to central heating radiators with another boiler support and sanitary water combined with solar panel Figure 65 - Connection to central heating radiators with another boiler support and sanitary water combined with solar panel Note: - The differential thermostat must have a hysterisis of 15 to 25 °C. - Hydro independent “Off”...
Page 109 Connecting underfloor heating in conjunction with another boiler support and sanitary water combined with solar panel Figure 66 - Connecting underfloor heating in conjunction with another boiler support and sanitary water combined with solar panel NOTE: For Columbus electronics when connecting the stove to the inertia tank it is necessary to change the following parameters: P77=04 A01=04...
Page 110: Electrical Diagram Of The Free-Standing Pellet Fire Unit
20. Electrical diagram of the Free-Standing Pellet Fire unit 20.1. Electrical diagram – Not applicable to Columbus electronics Figure 68 - Electrical diagram Hidro 12 Figure 69 - Electrical diagram Hidro 17 and Hidro 23...
Page 111: Electrical Diagram - Applicable To Columbus Electronics
20.2. Electrical diagram – Applicable to Columbus electronics Pressure sensor Fume extractor Fume extractor Resistance encoder Pellet feeder motor Stove probe Pellet tank thermostat Door microswitch Boiler thermostat Room thermostat Pressostat Fume probe Pump Wi-Fi connection Figure 70 - Electrical diagram (Columbus electronics)
Page 112: Hydraulic Pumps
Hydraulic Pumps 21.1. Pump UPM3 FLEX AS 15-70 130mm Performance graph for the circulating pump Figure 71 - Circulating pump performance graph User interface The user interface was designed with a single button, a red/green LED and four yellow LEDs. Botão Figure 72 - User interface When the pump is operating, the LED 1 is green.
Page 113 Active LED Performance (%) LED Green 0 (Standby) LED Green + 1 LED Yellow 0 - 25 LED Green + 2 LED Yellow 25 - 50 LED Green + 3 LED Yellow 50 - 75 LED Green + 4 LED Yellow 75 - 100 Table 8 - Performance of the pump Figure 73 - Performance of the pump...
Page 114: Pump Wilo 15-130/7-50
Maximum manometric height (m) Settings Table 9 - Pump settings Alarms If the pump detects one or more errors, the LED 1 changes from green to red when the alarm is activated the yellow LED indicates the type of alarm (see Table 6), if we have several alarms at the same time, the yellow LED indicates the alarm with higher priority, the priority sequence is defined on table as follows: Display...
Page 115 5. Control module 6. Rating plate 7. Operating button for pump adjustment 8. Run signal/fault signal LED 9. Display of selected control mode 10. Display of selected characteristic curve (I, II or III) Figure 75 - Pump Wilo Installing the pump Observe the following points when installing the pump (Figure 76): - Note the direction arrow on the pump housing (1).
Page 116 - LED lights up/flashes in case of a fault. - Display of selected control mode ∆P-v, ∆p-c and constant speed (the only mode available in Solzaima electronics). - Display of selected pump curve (I, II, III) within the control mode.
Page 117 Press the operating button briefly (approx. 1 second). LEDs display the set control mode and pump curve. In the Solzaima's electronics, it is only possible to select the green diagram corresponding to constant speed, but 3 different speeds can be chosen.
Page 118 LED display Control mode Pump curve Constant speed. Constant speed. Constant speed. Table 12 - Control mode Functions Venting If the pump does not vent automatically: - Activate the pump venting function via the operating button, press and hold for 3 seconds, then release.
Page 119 WARNING! After the restart, the LED display shows the previously set values of the pump. Lock/unlock the button - To activate the key lock, press and hold the operating button for 8 seconds until the LEDs for the selected setting briefly flash, then release. - LEDs flash constantly at 1-second intervals.
Page 120 Faults, Causes and Solutions The following tables show some of the problems of installing Wilo pumps. Faults Causes Solutions Pump is not running although Rectify power the power supply is switched No voltage supply at pump interruption Increase system pressure within permissible range Cavitation due to insufficient...
Page 121 Reading performance curve For a given speed, the pump can overcome a given pressure drop, for a given flow: - The pressure drop (or manometric height) is identified on the ordinate axis, with the units in metres (m) - It depends on the installation. - The flow rate is identified on the x-axis, with the units in cubic metres per hour (m - Depends on the power to be conditioned.
Page 122: Life Cycle Of A Free-Standing Fire Unit
Solzaima makes all efforts to learn and to know the national forest park while efficiently responding to energy demands, taking permanent care to maintain its biodiversity and natural wealth that are essential for the quality of life on our planet.
Page 123: Warranty
3.1.2 A term of 6 months from the date of delivery of the goods, in the case of professional, or industrial, or intensive use of the products - Solzaima means...
Page 124 In order to exercise its rights, and provided that the term indicated in 3.1 is not exceeded, the Buyer must report in writing to Solzaima, S.A., the lack of conformity of the Product within a maximum period of: 3.5.1 60 (sixty) days after the date on which it has detected it in the case of domestic use of the product;...
Page 125 acquisition. In any case, the document proving the acquisition of the Product must contain the identification of the Product (as mentioned in point 2 above) and its date of acquisition. Alternatively, and in order to validate the Product Warranty, the PSR - document certifying the commissioning of the machine (when applicable)).
Page 126 3.12 In order to avoid damage to the equipment caused by overpressure, safety elements such as pressure relief valves and / or thermal discharge valves, if applicable, as well as an expansion vessel fitted to the installation, shall be ensured at the time of installation and its correct functioning must be ensured .
Page 127 Buyer, and the Buyer shall be responsible for any charges arising therefrom. 3.17 The Warranty is valid for the Products and equipment sold by Solzaima SA solely and exclusively within the geographical and territorial zone of the country where the Product was sold by Solzaima.
Page 128 4.8. Defects caused by the use of accessories or replacement components other than those determined by Solzaima, S.A.; 4.9. Defects arising from non-compliance with the installation, use and operation instructions or applications not conforming to the intended use of the Product, or from abnormal climatic factors, unusual operating conditions, overload or maintenance or cleaning performed improperly;...
Page 129 4.16. The installation of the equipment supplied by Solzaima, S.A. should contemplate the possibility of their easy removal, as well as points of access to the mechanical, hydraulic and electronic components of the equipment and the installation.
Page 130 From the moment they are removed from the equipment, the Parts used are considered as waste. Solzaima as a producer of waste in the scope of its activity is obliged by the legislation in force to deliver them to a licensed entity that performs the proper waste management operations under the law and therefore is prevented from giving them another destination, whatever.
Page 131 period with default interest at the maximum legal rate in force. 12. Competent court For the resolution of any dispute arising from the purchase and sale agreement having as object the products covered by the warranty, the contracting parties attribute exclusive jurisdiction to the courts of the district of Águeda, with express waiver of any other.
Page 132: Annexes
Annexes 25.1. Timer weekly programming (Not applicable Columbus electronics) Daily programming Prog No. Days Mon-Fri Sat-Sun Mon-Fri Sat-Sun Mon-Fri Sat-Sun Mon-Fri Sat-Sun Mon-Fri Sat-Sun Mon-Fri Sat-Sun Mon-Fri Sat-Sun Mon-Fri Sat-Sun Mon-Fri Sat-Sun Sat-Sun...
Page 133: Flow Chart Hidro 12
25.2. Flow chart Hidro 12 • Flow chart 1 – Lighting...
Page 135 • Flow chart 2 – Disabling Note: The circulator pump off below 40 °C water temperature.
Page 136: Flow Chart Hidro 17 And Hidro 23
25.3. Flow chart Hidro 17 and Hidro 23 • Flow chart 1 – Lighting...
Page 138 • Flow chart 2 – Disabling Note: The circulator pump off below 40 °C water temperature.
Page 139: Statement Of Performance
25.4. Statement of Performance ECLARAÇÃO DE ESEMPENHO ECLARACIÓN RESTACIONES ECLARATION OF ERFORMANCE ÉCLARATION DE ERFORMANCE ICHIARAZIONE DELLE PRESTAZIONI DD-070 º 1. Código de identificação único do produto-tipo | Código de identificación único del tipo de producto | Unique identification code of the product type | Le code d'identification unique du type de produit | Codice unico di identificazione del tipo di prodotto W –...
Page 140 9. Desempenho declarado | Desempeño declarado | Declared performance | Performance déclarée | Dichiarazione di prestazione Características essenciais | Especificações técnicas harmonizadas | Características esenciales | Essencial Especificaciones técnicas armonizadas | Desempenho | Desempeño | characteristics | Caractéristiques Harmonized technical specifications | Performance | Prestazione essentielles | Caratteristiche Spécifications techniques harmonisées |...
Page 141 De acordo com os requisitos | De acuerdo Potência térmica nominal | Potencia con los requisitos | According to the térmica nominal | Nominal Thermic requirements | Selons les exigences | output Puissance thérmique Secondo i requisiti 6.1, 6.4 – 6.10 nominal | Potenza térmica nominale (EN14785) De acordo com os requisitos | De acuerdo...
Page 142 ECLARAÇÃO DE ESEMPENHO ECLARACIÓN RESTACIONES ECLARATION OF ERFORMANCE ÉCLARATION DE ERFORMANCE ICHIARAZIONE DELLE PRESTAZIONI DD-071 º 1. Código de identificação único do produto-tipo | Código de identificación único del tipo de producto | Unique identification code of the product type | Le code d'identification unique du type de produit | Codice unico di identificazione del tipo di prodotto W –...
Page 143 9. Desempenho declarado | Desempeño declarado | Declared performance | Performance déclarée | Dichiarazione di prestazione Características essenciais | Especificações técnicas harmonizadas | Características esenciales | Essencial Especificaciones técnicas armonizadas | Desempenho | Desempeño | characteristics | Caractéristiques Harmonized technical specifications | Performance | Prestazione essentielles | Caratteristiche Spécifications techniques harmonisées |...
Page 144 OK. De acordo com relatório de ensaio | De acuerdo com informe de la prueba | According to the test report | Selons le rapport d’essai | Secondo i rapporto di prova K15032015T1 CEE-0257/19-1 Rv1 A cada 10 m de conduta de fumos deve De acordo com os requisitos | De acuerdo Resistência mecânica | Resistencia ser colocado um suporte de carga | cada...
Page 145 ECLARAÇÃO DE ESEMPENHO ECLARACIÓN RESTACIONES ECLARATION OF ERFORMANCE ÉCLARATION DE ERFORMANCE ICHIARAZIONE DELLE PRESTAZIONI DD-072 º 1. Código de identificação único do produto-tipo | Código de identificación único del tipo de producto | Unique identification code of the product type | Le code d'identification unique du type de produit | Codice unico di identificazione del tipo di prodotto W –...
Page 146 9. Desempenho declarado | Desempeño declarado | Declared performance | Performance déclarée | Dichiarazione di prestazione Características essenciais | Especificações técnicas harmonizadas | Características esenciales | Essencial Especificaciones técnicas armonizadas | Desempenho | Desempeño | characteristics | Caractéristiques Harmonized technical specifications | Performance | Prestazione essentielles | Caratteristiche Spécifications techniques harmonisées |...
Page 147 OK. De acordo com relatório de ensaio | De acuerdo com informe de la prueba | According to the test report | Selons le rapport d’essai | Secondo i rapporto di prova K15032015T1 A cada 10 m de conduta de fumos deve De acordo com os requisitos | De acuerdo Resistência mecânica | Resistencia ser colocado um suporte de carga | cada...

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