Related Manuals for Allmand Maxi-Power MP65-8B1
Summary of Contents for Allmand Maxi-Power MP65-8B1
- Page 1 Maxi-Power Towable Generator Operator’s Manual MP65-8B1 (65 kVA - Isuzu) www.discount-equipment.com Copyright © 2017 Allmand Bros., Inc. 111108USCN Holdrege, NE, USA. All rights reserved. Revision C...
- Page 2 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S.
- Page 3 Save these original instructions for future reference. Knowing the model number of your Allmand Generator will make it easy to order maintenance or repair parts either online or from your local dealer. The model number is generally a number stamped into metal or on a sticker directly on your product.
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Page 4: Table Of Contents
Table of Contents Operator Safety..... . . 4 Features and Controls ....8 Transporting and Set-Up . -
Page 5: Operator Safety
Key Before list of phone numbers of doctors, ambulance and fire Maintainance department available in case of emergency. WARNING To prevent injury, tools, cables, hoods, covers and other unnecessary items should be cleaned and removed from machine before operation. ALLMAND.COM... - Page 6 seen. Inspector must keep key during checking and WARNING maintenance. • Contact with the output terminals and control board • Remove black negative (–) cable from battery. could cause electric shock, resulting in death or • Neglecting above procedure could result in death or serious injury.
- Page 7 The following safety decals are attached to the machine. Keep them clean at all times. If they are damaged or missing, contact your authorized dealer for replacements. Part numbers are indicated on the lower right corner of the label. Adhere a new one to the original location. ALLMAND.COM...
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Page 9: Features And Controls
P - Intercooler - Cools air heated by engine G - Engine - Drives generator Q - Fuel Tank - Stores fuel H - Engine Oil Filter - Filters impurities from engine oil R - Exhaust Muffler - Muffles engine exhaust I - Radiator - Cools engine ALLMAND.COM... - Page 10 Instrument Panel A - Monitor Lamp J - Manual-Automatic Change-Over Switch B - Tachometer with Hourmeter K - Frequency Adjuster Switch C - Fuel Gauge L - Engine Speed Switch D - Frequency Meter M - Engine Oil Pressure Gauge E - Voltmeter N - Coolant Temperature Gauge F - Panel Light...
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Page 11: Transporting And Set-Up
Failure to follow the instructions below, could result in serious injury or death. • Proper tire air pressure. • Tire lug nuts are not loose. • Tires are not worn or damaged. See Addendum B - Tire Safety Information. ALLMAND.COM... - Page 12 Grounding WARNING • Failure to properly ground the unit could result in death or serious injury. Be sure to properly ground the unit before operation. 1. Using a mallet, install a grounding rod (D) firmly into the ground, less than 5 feet (1.5 m) from the unit’s grounding terminal (E).
- Page 13 0.6 - 0.8” (15 - 20mm) higher than the bottom of the tank (B). 4. When refilling fuel in the tank, be careful to not mix water and sediment. 0.6 - 0.8” (15 - 20mm) Grounding ALLMAND.COM...
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Page 14: Operation
Operation If you start to feel sick, dizzy, or weak while using this product, get to fresh air RIGHT AWAY. See a doctor. If you have any problems operating your towable You may have carbon monoxide poisoning. generator, please contact your authorized dealer. Oil Recommendations WARNING POISONOUS GAS... - Page 15 • Refilling fuel tank should be done outdoors or in a 1. Check the coolant level in the reserve tank. If it is well-ventilated location. lower than the limit, open the cap and replenish ALLMAND.COM...
- Page 16 • Do not fill fuel oil up to the cap level. When fuel 2. Wipe any grease, oil, coolant, etc. from belt. tank is filled to cap level, fuel oil will overflow due to volume expansion caused by rise of ambient temperature.
- Page 17 7. Adjust to the rated voltage by turning the voltage adjuster knob (H) while monitoring the voltmeter (I). 8. Supply power to the load(s) by switching both the main circuit breaker (A) and the circuit breaker(s) for the auxiliary receptacle(s) to the ON position. ALLMAND.COM...
- Page 18 Automatic Operation WARNING • Never put hands close to the interior of the machine, as the generator can start unexpectedly. • Before starting inspection and maintenance, make sure to place the selector switch to MANUAL operation, and hang a tag stating “Under inspection and maintenance”.
- Page 19 Indicator Lights during Operation; see also Troubleshooting. • If the OVERCRANK indicator light turns on, immediately press the emergency stop button. See Emergency Stop. NOTICE Failure to press the emergency stop button when the OVERCRANK indicator light turns on may result in engine damage. ALLMAND.COM...
- Page 20 Meters and Indicator Lights during Operation During normal operation, each indication of instruments is shown in the table below. Refer to the table for daily checks. NOTE: The values marked * vary with location of the voltage selector switch. Voltmeter Frequency Ammeter Monitor Lamp...
- Page 21 Perform warm-up operation for 3 minutes after the engine starts. Place the operation mode selection switch to the HIGH position and raise engine speed up to the rated speed (RPM). Thereafter, repeat mode selection operation from LOW to HIGH several times. ALLMAND.COM...
- Page 22 Protection Devices To prevent possible unit damage during operation, this machine is provided with various protection devices. If the engine stops due to the function of any of these protection devices, correct the problem before attempting to restart operation. List of Protection Devices This machine is equipped with the following protection devices (○) in the table.
- Page 23 It is not necessary to push the reset button even after the three-phase main breaker is tripped since the thermal relay is set to automatic return at the factory. Reset Button Thermal Relay ALLMAND.COM...
- Page 24 Connecting Loads Terminal size (B) Three-phase output WARNING (L1,L2,L3,N) • Make sure not to connect the output terminal of the machine with a commercial power source. It could Leakage relay ground Terminal(G) result in electric shock or fire. • Make sure to ground the machine and the load. It could cause an electric shock when the machine is installed at a damp place or on a steel frame or a steel plate.
- Page 25 480/277V 240/139V 240/120V NOTE; When the voltage selector switch is in the single-phase 240/120V position, place the ammeter change-over switch to the L1 or L3 position to read the output. ALLMAND.COM...
- Page 26 Auxiliary AC Power GFCI RECEPTACLES BREAKER AUX. RECEPTACLES BREAKER Auxiliary AC Power will be available independently of Auxiliary AC Power the position of will be available only voltage selector when voltage switch. selector switch turned to 240/120V. GFCI RECEPTACLES AUX.RECECTACLES 120V 20AMPS 240/120V 50AMPS 120V...
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Page 27: Maintenance
• Check each instrument and warning lamp • Check functions of all instruments and devices Every 250 Hours • Check GFCI receptacles² • Check insulation resistance³ • Check thermal relay⁴ ⁴ Or every 2 months ALLMAND.COM... - Page 28 Replacement Parts Note: Part numbers may change without notice. Contact your authorized dealer. Part Name Part Number Air Filter Element 32143 11800 Engine Oil Filter Isuzu 898018-8580 Fuel Filter Element Isuzu 898008-8400 Fuel Pre-Filter Element Isuzu 898075-8540 Fuel Air-Bleeding Pump Filter Gasket Isuzu 898071-4040 Belt Isuzu 898038-8560...
- Page 29 4. Press the TEST BUTTON (H): and receptacles. • The RESET BUTTON (I) should extend with a 6. After checking and confirming that insulation click. resistance is proper, reestablish all connections. • If the RESET BUTTON does not extend, contact your authorized dealer. ALLMAND.COM...
- Page 30 Drain Fuel Tank WARNING 1. Remove the drain plug (P) and drain any condensate • Be sure to reconnect the cable between the accumulated inside the fuel tank (Q) into an approved terminal “N” and terminal “Ground” just as it was container.
- Page 31 (–) terminals backwards. 4. Perform air bleeding out of the fuel. See Operation. 5. Start engine. • When changing element, replace O-ring at the 6. Disconnect booster cables by following above same time. procedure in reverse order. ALLMAND.COM...
- Page 32 Clean Outside Of Radiator / Intercooler • After installing the element, check and confirm that there is no fuel leak during operation. • Clean the fin tubes (Q) of the radiator (O) and intercooler (P) of dust or other foreign materials. NOTICE Do not use high pressure cleaning equipment, as it may damage fin tubes.
- Page 33 1. Loosen latch (B) and remove cap (A). Clean interior of cap. 2. Dispose of old filter element (C), replacing with new. 3. Clean interior of case (D). 4. Install filter element into case, then install cap, securing with latch. ALLMAND.COM...
- Page 34 Check Vibration Isolators coolant water is sufficiently cooled and the inner pressure is released, take the cap off. The vibration isolators (F) are used for the support If this procedure is neglected, the inner pressure of generator and engine. Check for any damage or can blow off the cap.
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Page 35: Storage
Eliminate carbon accumulation by periodically burning it during operation with a load until the exhaust gas becomes almost clear. (For load current, refer to the following table as a standard value.) ALLMAND.COM... -
Page 36: Troubleshooting
Troubleshooting Troubleshooting Chart Problem Cause Correction 1. Check battery; charge or replace Low starter revolution speed 1. Battery low or dead as needed 1. Fuel filter clogging 1. Clean / replace 2. Fuel pre-filter clogging 2. Clean / replace Starter rotates but engine does not start 3. - Page 37 Short interval blinking 4 times + long interval flashing 1 time + short interval blinking 6 times = Failure Code 416 Long interval flashing approx. 1.2 seconds Short interval blinking approx. 0.3 seconds * There are over 10 failure code lighting patterns. Please contact your authorized dealer for details. ALLMAND.COM...
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Page 38: Specifications
Specifications Model MP65-8B1 Exciting system Brushless Armature connection Star with neutral ZigZag Phase number Three Single Power factor Generator Frequency Rated output 36.5 Rated output 36.5 Voltage 240 / 120 Current Model Isuzu BJ-4JJ1X 4-cycle, water-cooled, direct injection, turbo- Type charged, intercooled No Cylinders Total Displacement... -
Page 39: Wiring Diagram
Wiring Diagram Generator ALLMAND.COM... - Page 40 Engine...
- Page 41 ALLMAND.COM...
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Page 42: Operation Log
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Page 43: Addendum A - Cam Locks / Arctic Kit
The green light (B) indicates full charge. (The battery charger can stay plugged in after the battery reaches full charge without damaging the battery.) 4. Unplug the battery charger before putting the unit into operation. Figure A3 ALLMAND.COM... -
Page 44: Addendum B - Tire Safety Information
Addendum B - Tire Safety Information... - Page 45 The combined weight (in excess of those standard items which may be replaced) of automatic transmission, power steering, power brakes, power windows, power seats, radio and heater, to the extent that these items are available as factory-installed equipment (whether installed or not). ALLMAND.COM...
- Page 46 Bead The part of the tire that is made of steel wires, wrapped or reinforced by ply cords and that is shaped to fit the rim. Bead separation This is the breakdown of the bond between components in the bead. Bias ply tire A pneumatic tire in which the ply cords that extend to the beads are laid at alternate angles substantially less than 90 degrees to the centerline of the tread.
- Page 47 The distribution of occupants in a vehicle as specified in the third column of Table I of 49 CFR 571.110. Open splice Any parting at any junction of tread, sidewall, or innerliner that extends to cord material. Outer diameter The overall diameter of an inflated new tire. Overall width ALLMAND.COM...
- Page 48 The linear distance between the exteriors of the sidewalls of an inflated tire, including elevations due to labeling, decorations, or protective bands or ribs. A layer of rubber-coated parallel cords. Ply separation A parting of rubber compound between adjacent plies. Pneumatic tire A mechanical device made of rubber, chemicals, fabric and steel or other materials, that, when mounted on an automotive wheel, provides the traction and contains the gas or fluid that sustains the load.
- Page 49 Help protect you and others from avoidable breakdowns and accidents Improve fuel economy Increase the life of your tires. This booklet presents a comprehensive overview of tire safety, including information on the following topics: Basic tire maintenance Uniform Tire Quality Grading System Fundamental characteristics of tires ALLMAND.COM...
- Page 50 Tire safety tips. Use this information to make tire safety a regular part of your vehicle maintenance routine. Recognize that the time you spend is minimal compared with the inconvenience and safety consequences of a flat tire or other tire failure.
- Page 51 Federal law requires tire manufacturers to place standardized information on the sidewall of all tires. This information identifies and describes the fundamental characteristics of the tire and also provides a tire identification number for safety standard certification and in case of a recall. ALLMAND.COM...
- Page 52 1.5.9.1. Information on Passenger Vehicle Tires Please refer to the diagram below. The "P" indicates the tire is for passenger vehicles. Next number This three-digit number gives the width in millimeters of the tire from sidewall edge to sidewall edge. In general, the larger the number, the wider the tire.
- Page 53 This letter indicates a tire's resistance to heat. The temperature grade is for a tire that is inflated properly and not overloaded. Excessive speed, underinflation or excessive loading, either separately or in combination, can cause heat build-up and possible tire failure. From highest to lowest, a tire's resistance to heat is graded as "A", "B", or "C". ALLMAND.COM...
- Page 54 1.5.9.3. Additional Information on Light Truck Tires Please refer to the following diagram. Tires for light trucks have other markings besides those found on the sidewalls of passenger tires. The "LT" indicates the tire is for light trucks or trailers. An "ST"...
- Page 55 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S.
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