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Summary of Contents for Allmand Maxi-Power MP65-8C1
- Page 1 Maxi-Power Towable Generator Operator’s Manual MP65-8C1 (65 kVA - Kubota) www.discount-equipment.com Copyright © 2017 Allmand Bros., Inc. 112419USCN Holdrege, NE, USA. All rights reserved. Revision C...
- Page 2 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S.
- Page 3 Save these original instructions for future reference. Knowing the model number of your Allmand Generator will make it easy to order maintenance or repair parts either online or from your local dealer. The model number is generally a number stamped into metal or on a sticker directly on your product.
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Page 4: Table Of Contents
Table of Contents Operator Safety..... . . 4 Features and Controls ....8 Transporting and Set-Up . -
Page 5: Operator Safety
Key Before list of phone numbers of doctors, ambulance and fire Maintainance department available in case of emergency. WARNING To prevent injury, tools, cables, hoods, covers and other unnecessary items should be cleaned and removed from machine before operation. ALLMAND.COM... - Page 6 seen. Inspector must keep key during checking and WARNING maintenance. • Contact with the output terminals and control board • Remove black negative (–) cable from battery. could cause electric shock, resulting in death or • Neglecting above procedure could result in death or serious injury.
- Page 7 The following safety decals are attached to the machine. Keep them clean at all times. If they are damaged or missing, contact your authorized dealer for replacements. Part numbers are indicated on the lower right corner of the label. Adhere a new one to the original location. ALLMAND.COM...
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Page 9: Features And Controls
H - Fuel Pre-Filter - Filters impurities / separates oil from blow-by gas water from fuel U - Battery - Power for starting engine I - Reserve Coolant Tank - Reserve coolant storage J - Radiator - Cools engine ALLMAND.COM... - Page 10 Instrument Panel F G H A - Monitor Lamp J - Frequency Meter B - Tachometer with Hourmeter K - Panel Light Switch C - Fuel Gauge L - Regeneration Switch D - Coolant Temperature Gauge M - Voltage Adjuster Switch E - Voltmeter N - Ammeter Change-Over Switch F - Panel Light...
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Page 11: Transporting And Set-Up
Failure to follow the instructions below, could result in serious injury or death. • Proper tire air pressure. • Tire lug nuts are not loose. • Tires are not worn or damaged. See Addendum B - Tire Safety Information. ALLMAND.COM... - Page 12 Grounding WARNING • Failure to properly ground the unit could result in death or serious injury. Be sure to properly ground the unit before operation. 1. Using a mallet, install a grounding rod (D) firmly into the ground, less than 5 feet (1.5 m) from the unit’s grounding terminal (E).
- Page 13 0.6 - 0.8” (15 - 20mm) higher than the bottom of the tank (B). 4. When refilling fuel in the tank, be careful to not mix water and sediment. 0.6 - 0.8” (15 - 20mm) Grounding ALLMAND.COM...
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Page 14: Operation
Operation If you start to feel sick, dizzy, or weak while using this product, get to fresh air RIGHT AWAY. See a doctor. If you have any problems operating your towable You may have carbon monoxide poisoning. generator, please contact your authorized dealer. Oil Recommendations WARNING POISONOUS GAS... - Page 15 • Refilling fuel tank should be done outdoors or in a 1. Check the coolant level in the reserve tank. If it is well-ventilated location. lower than the limit, open the cap and replenish ALLMAND.COM...
- Page 16 • Do not fill fuel oil up to the cap level. When fuel 2. Wipe any grease, oil, coolant, etc. from belt. tank is filled to cap level, fuel oil will overflow due to volume expansion caused by rise of ambient temperature.
- Page 17 6. Adjust to the rated voltage by turning the voltage adjuster knob (F) while monitoring the voltmeter (E). 7. Supply power to the load(s) by switching both the main circuit breaker (A) and the circuit breaker(s) for the auxiliary receptacle(s) to the ON position. ALLMAND.COM...
- Page 18 Automatic Operation WARNING • Never put hands close to the interior of the machine, as the generator can start unexpectedly. • Before starting inspection and maintenance, make sure to place the selector switch to MANUAL operation, and hang a tag stating “Under inspection and maintenance”.
- Page 19 Indicator Lights during Operation; see also Troubleshooting. • If the OVERCRANK indicator light turns on, immediately press the emergency stop button. See Emergency Stop. NOTICE Failure to press the emergency stop button when the OVERCRANK indicator light turns on may result in engine damage. ALLMAND.COM...
- Page 20 Meters and Indicator Lights during Operation During normal operation, each indication of instruments is shown in the table below. Refer to the table for daily checks. NOTE: The values marked * vary with location of the voltage selector switch. Voltmeter Frequency Ammeter Monitor Lamp...
- Page 21 It could cause scalding to person and fire. Even during automatic regeneration operation, it is possible to continue loaded operation. Passive Regeneration • Soot collected in the DPF is burnt automatically because of high temperature during normal operation under heavy load application. ALLMAND.COM...
- Page 22 Manual Regeneration • Except in unavoidable case, during automatic regeneration operation, do not stop engine. Especially when ambient temperature is very low Flashing and in almost no-load operation, incomplete soot combustion occurs. If operated continuasly in the R egeneration required same conditions, regeneration required lamp goes on soon.
- Page 23 To protect environment, do not drain it directly into rivers. (For details, see Engine Oil – Coolant - Fuel) ** Engine alarm lamp indicates engine and / or DPF trouble. Contact your authorized dealer. *** Refer to DPF Regeneration. ALLMAND.COM...
- Page 24 Circuit Breaker Circuit Protector (CP) for AVR Protection In case overload or short-circuited wire connection AVR is equipped with circuit-protector (CP) for should occur, the circuit-breaker trips. protection against overcurrent. It functions in the following cases: If tripped, stop the unit, disconnect the load, reset the circuit breaker, and identify and correct the problem.
- Page 25 1. Select a cable with sufficient diameter by considering the load capacity and the distance from the generator to the load. Use terminals for connection and securely fasten them. 2. After checking phase number and voltage of the load, make sure to connect them correctly. ALLMAND.COM...
- Page 26 Proper Connection of Three-Phase Four-Wire Type Terminals During operation, do not operate voltage selector switch. Voltage selection during operation may cause abnormal voltage on the load side to damage the load and may cause a fire. In addition it could cause damage to generator and automatic voltage regulator (AVR).
- Page 27 “ON” on the control panel. Start the generator unit and turn the main Turn the receptacle breaker of output breaker “ON” on the control panel. terminal “ON”. Turn the receptacle breaker of output terminal “ON”. ALLMAND.COM...
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Page 28: Maintenance
Maximum Combined Simultaneous Power Engine Maintenance Schedule Consumption Refer to engine operation manual for inspection and NOTICE maintenance of engine. • Never exceed the maximum combined Miscellaneous Maintenance Schedule simultaneous power consumption. Daily The following chart shows the maximum power •... - Page 29 • In case the GFCI has tripped due to the hazard of ground fault currents, investigate the cause and correct it. Regularly check GFCI operation for safety. 1. Unplug all appliances from the generator. 2. Start the engine. 3. Turn each single-phase and three-phase breaker ALLMAND.COM...
- Page 30 NOTE: For improvement of insulation resistance, 4. Press the TEST BUTTON (F): wipe and clean dust and dirt from around output • The RESET BUTTON (G) should extend with a terminals, circuit breaker, generator body outlet port click. and receptacles. •...
- Page 31 (-) cable first, and charge battery (A) with a 12-volt battery charger (B). Do not charge two batteries at the same time. 2. Be sure not to connect (+) and (–) terminals backwards. 3. Read operation manual of battery charger before use. ALLMAND.COM...
- Page 32 Check Thermal Relay 1. Turn the starter switch to the ON position. 2. Set the main circuit breaker to the ON position. 3. The three phase main breaker will trip if you push the test lever (H) of the thermal relay. 4.
- Page 33 Generator • Terminal connections of output terminal plate • Main circuit of circuit breaker • Terminal connection on control box • Each terminal connection of each instrument • Connectors Engine • Engine connectors • Terminal connections ALLMAND.COM...
- Page 34 Change Breather Filter Element For filter element part number, see Replacement Parts. 1. Remove the breather filter cap (E), and remove the element (F) from inside. 2. Install the new element, and firmly install the cap. Change Air Filter Element For filter element part number, see Replacement Parts.
- Page 35 2. After draining, close drain valves, then supply coolant through filler port (K). (Coolant capacity: see Specifications.) 3. After filling with coolant, run machine in unloaded condition for approximately 2 to 3 minutes. Stop machine and check coolant level. Add as needed. ALLMAND.COM...
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Page 36: Storage
Storage Periodic Load Operation When a diesel engine driven generator is continuously Preparation for Long-term Storage operated with less light load than 30% or at no load If the machine is left unused or not operated longer for a long time, carbon will be stuck inside the exhaust pipe, exhaust muffler and engine. -
Page 37: Troubleshooting
2. Loose or disconnected wiring (50Hz/60Hz) 3. Contact authorized dealer 3. Internal problem 1. Circuit protector (CP) for AVR 1. Reset protection tripped Unstable voltage generation 2. Contact authorized dealer 2. Internal problem Contact your authorized dealer for all other issues. ALLMAND.COM... -
Page 38: Specifications
Specifications Model MP65-8C1 Exciting system Brushless Armature connection Star with neutral ZigZag Phase number Three Single Power factor Generator Frequency Rated output 36.5 Rated output 36.5 Voltage 240 / 120 Current Model KUBOTA V3800CR-TIE4B 4-cycle, water-cooled, direct injection, turbo- Type charged, intercooled No Cylinders Total Displacement... -
Page 39: Wiring Diagram
Wiring Diagram Generator ALLMAND.COM... - Page 40 Engine...
- Page 41 ALLMAND.COM...
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Page 42: Operation Log
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Page 43: Addendum A - Cam Locks / Arctic Kit
The green light (B) indicates full charge. (The battery charger can stay plugged in after the battery reaches full charge without damaging the battery.) 4. Unplug the battery charger before putting the unit into operation. Figure A3 ALLMAND.COM... -
Page 44: Addendum B - Tire Safety Information
Addendum B - Tire Safety Information... - Page 45 The combined weight (in excess of those standard items which may be replaced) of automatic transmission, power steering, power brakes, power windows, power seats, radio and heater, to the extent that these items are available as factory-installed equipment (whether installed or not). ALLMAND.COM...
- Page 46 Bead The part of the tire that is made of steel wires, wrapped or reinforced by ply cords and that is shaped to fit the rim. Bead separation This is the breakdown of the bond between components in the bead. Bias ply tire A pneumatic tire in which the ply cords that extend to the beads are laid at alternate angles substantially less than 90 degrees to the centerline of the tread.
- Page 47 The distribution of occupants in a vehicle as specified in the third column of Table I of 49 CFR 571.110. Open splice Any parting at any junction of tread, sidewall, or innerliner that extends to cord material. Outer diameter The overall diameter of an inflated new tire. Overall width ALLMAND.COM...
- Page 48 The linear distance between the exteriors of the sidewalls of an inflated tire, including elevations due to labeling, decorations, or protective bands or ribs. A layer of rubber-coated parallel cords. Ply separation A parting of rubber compound between adjacent plies. Pneumatic tire A mechanical device made of rubber, chemicals, fabric and steel or other materials, that, when mounted on an automotive wheel, provides the traction and contains the gas or fluid that sustains the load.
- Page 49 Help protect you and others from avoidable breakdowns and accidents Improve fuel economy Increase the life of your tires. This booklet presents a comprehensive overview of tire safety, including information on the following topics: Basic tire maintenance Uniform Tire Quality Grading System Fundamental characteristics of tires ALLMAND.COM...
- Page 50 Tire safety tips. Use this information to make tire safety a regular part of your vehicle maintenance routine. Recognize that the time you spend is minimal compared with the inconvenience and safety consequences of a flat tire or other tire failure.
- Page 51 Federal law requires tire manufacturers to place standardized information on the sidewall of all tires. This information identifies and describes the fundamental characteristics of the tire and also provides a tire identification number for safety standard certification and in case of a recall. ALLMAND.COM...
- Page 52 1.5.9.1. Information on Passenger Vehicle Tires Please refer to the diagram below. The "P" indicates the tire is for passenger vehicles. Next number This three-digit number gives the width in millimeters of the tire from sidewall edge to sidewall edge. In general, the larger the number, the wider the tire.
- Page 53 This letter indicates a tire's resistance to heat. The temperature grade is for a tire that is inflated properly and not overloaded. Excessive speed, underinflation or excessive loading, either separately or in combination, can cause heat build-up and possible tire failure. From highest to lowest, a tire's resistance to heat is graded as "A", "B", or "C". ALLMAND.COM...
- Page 54 1.5.9.3. Additional Information on Light Truck Tires Please refer to the following diagram. Tires for light trucks have other markings besides those found on the sidewalls of passenger tires. The "LT" indicates the tire is for light trucks or trailers. An "ST"...
- Page 55 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S.
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