Top View; Bottom View - YORKVILLE Synergy SA315S Service Manual

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GENERAL ASSEMBLY INSTRUCTIONS
1. Bend leads on hand placed parts in direction of pad and cut short to less than length of pad.
No exceptions unless approved by Production Engineering.
B
2. Any clinch parts with longer leads than the length of the pad must be cut shorter either prior to
wave-soldering or afterwards in PCB finishing. No exceptions unless approved by Production Engineering.
3. After Wave apply RTV to all holes indicated and all larger and between tall capacitors.
C
4. Before tightening screw 8832 on xstr spring 4249 ensure that it is aligned with Q4.
Also silpad 4124 should overhang the edge of the heatsink. See picture below.
D
E
MOUNTING HARDWARE INSTRUCTIONS FOR HEAT SPREADER Z1740:
1. First install #8742 screw to align heatspreader Z1740
2. Install all devices, shown in pictures below, on Heat Spreader

TOP VIEW:

MOUNTING HARDWARE FOR Q203/Q205:
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Q205
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ADD GOOP ON BOTH SIDES OF CERAMIC INSULATORS
1st HEATSINK ALIGNMENT SCREW
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YS#: 8742
DESC: #4-40X3/8
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PCB ASSEMBLY DOCUMENTATION
YS#:8761
DESC: #6-32X1/2"
YS#: 8800
Q203
DESC: #6 KEPS NUT
YS#: 8902
DESC: 4-40X3/4 PAN
YS#: 8485
DESC: #6 ZINC WASHER
YS#: 4233
DESC: CERAMIC INSULATOR
IMPORTANT!
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YS#: 8832
DESC: 6-32X1/4 PAN TAPTITE
DESC: XSTR SPRING
Q4
YS#: Z1740
OVERHANG SILPAD
DESC: HEAT SPREADER
YS#: 4124
DESC: 1.1x0.82" SIL PAD
SEE NOTE 4.

BOTTOM VIEW:

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RTV INSTRUCTIONS:
ADD RTV BETWEEN:
C12, C13, C14, AND C15 AFTER WAVE
SOLDER
YS#: 4249
YS#: 8701
DESC: 4-40 KEPS NUT
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ADD RTV
Top of Coil L200
Ensure that all fastener nubs on tie wraps
are well below the top of the coil.
Assembly Documentation
Section:
SA315S
Product(s):
PCB#:
M1806
Rev#:
V03
EML Rev#:
01
Sheet
3
Of
Modified:
2019-05-23
File:
Assembly.SchDoc
Tmp Date:
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