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YORKVILLE Synergy SA315S Service Manual

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WORLD HEADQUARTERS
CANADA
U.S.A.
Yorkville Sound Limited
Yorkville Sound Inc.
550 Granite Court
4625 Witmer Industrial Estate
Pickering, Ontario
Niagara Falls, New York
L1W 3Y8 CANADA
14305, USA
Voice: 905-837-8481
Voice: 716-297-2920
Fax: 905-837-8746
Fax: 716-297-3689
SERVICE MANUAL
Synergy SA315S
SMT Disclaimer
Due to the complex nature of the use of SMT installed components
in Yorkville equipment, we highly caution all service technicians in
attempting to repair or replace SMT factory installed components.
Many of these components may be glued prior to initial soldering.
Replacing SMT components requires expensive
specialized de-soldering equipment and training.
Yorkville Sound will repair and replace defective SMT components
to ensure proper quality assurance and installation is maintained.
SA315S
Manual-Service-SA315S-00-1v0 • Jun 27/2022

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Summary of Contents for YORKVILLE Synergy SA315S

  • Page 1 Due to the complex nature of the use of SMT installed components 550 Granite Court 4625 Witmer Industrial Estate in Yorkville equipment, we highly caution all service technicians in Pickering, Ontario Niagara Falls, New York attempting to repair or replace SMT factory installed components.

  • Page 2: Important Safety Instructions

    IMPORTA NT SA FETY INSTRUCTIONS This lightning flash with arrowhead symbol, within an The exclamation point within an equilatereal triangle is intended to alert the user to the presence equilateral triangle, is intended to alert the user to the presence of uninsulated “dangerous of important operating and maintenance (servicing) instructions in the literature accompanying voltage”...
  • Page 3 Power 100% Activity - 12 Input Clip - 24 AVERAGE Limit X-MAX Therm LEVEL POWER LIMIT ALL CONNECTED IN PARALLEL OUTPUT OUTPUT INPUT...
  • Page 4 12A MAX WITH AC OUTLET AND 15A LINE CORD SA315S A-Z1747 / 1v1 DISCONNECT POWER SERIAL NUMBER BEFORE SERVICING! DEBRANCHER L’APPAREIL AVANT 4 0 8 0 0 0 1 D’ENLEVER LES COUVERCLES! DESIGNED & MANUFACTURED BY YORKVILLE SOUND • TORONTO, CANADA...
  • Page 5 B l o c k D i a g r a m S A 3 1 5 S D E S I G N E D & M A N U FA C T U R E D B Y Y O R K V I L L E S O U N D Limit Input Act.
  • Page 6 M1813 01 Parts Reference List 9/29/2020 YS # Description YS # Description YS # Description AI-ASS M1813-59 SA153 INPUT 8178 470P 250V 5%CAP 0603 SMT NP0 8178 470P 250V 5%CAP 0603 SMT NP0 4010 XLR FEML PCB MT VERT 24MM AA-SERIES 4140 XLR MALE PCB MT VERT 24MM A-SERIES 4140...
  • Page 7 M1818-02 Parts Reference List 5/19/2021 YS # Description YS # Description YS # Description AI-ASS M1818-5 SA315S AC INPUT 5242 100N 250V 20%CAP BLK 'X2' 15MM AC 5266 680N 250V 20%CAP BLK 'X2' 27MM AC 5865 100N 250V 10%CAP BLK RAD POLY FLM 5865 100N 250V 10%CAP BLK RAD POLY FLM 5914...
  • Page 8 M1805-02 Parts Reference List 5/19/2021 YS # Description YS # Description YS # Description AI-ASS M1805-59 SA315S INPUT DSP BOARD 1OZ 7858 W125 1K5 5% 0805 SMT RES 5979 100N 50V 5%CAP 0805 SMT X7R 7856 W125 470R 0805 SMT RES 7871 470P 50V 5%CAP 0603 SMT NPO...
  • Page 9 M1806-03 Parts Reference List 5/19/2021 YS # Description YS # Description YS # Description YS # Description YS # Description AI-SUB M1806-59 SA315S AMP/SUPPLY PCB AI 7700 5237B 8V2 0W2 SOT-23 SMT ZEN 7645 W100 475K 0805 SMT RES 7661 LM393D DUAL COMPARATOR SMT SO-8 BLANK M1806BLANK...
  • Page 10 M1812-02 Parts Reference List 5/19/2021 YS # Description YS # Description YS # Description 5934 2700U 250V 20%CAP BLK 40X60MM 4PS 5934 2700U 250V 20%CAP BLK 40X60MM 4PS 5934 2700U 250V 20%CAP BLK 40X60MM 4PS 5934 2700U 250V 20%CAP BLK 40X60MM 4PS 5934 2700U 250V 20%CAP BLK 40X60MM 4PS 5934...
  • Page 11 M1840-01 Parts Reference List 5/19/2021 YS # Description YS # Description YS # Description 5911 2700U 250V 20%CAP BLK 40X63MM 4PS 5911 2700U 250V 20%CAP BLK 40X63MM 4PS 5911 2700U 250V 20%CAP BLK 40X63MM 4PS 5911 2700U 250V 20%CAP BLK 40X63MM 4PS 5911 2700U 250V 20%CAP BLK 40X63MM 4PS 5911...
  • Page 12 -15VIP D1005 7967 GNDA RIBBON_GND TO POWER 0805 AMP PCB 100N XC19 W100 100R 0805 -15VIP CON_HOLE_156 GNDA CHSGND SA315S Product(s): Description: POWERED SUBWOOFER INPUT PCB PCB#: M1805 Rev#: EML Rev#: Sheet www.yorkville.com 2019-03-20 INPUT.SchDoc V031 Modified: File: Tmp Rev:...
  • Page 13 ACTIVE CLIP TLIM XLIM POWER LED W2-PIN2 W125 RAIL SENSE S4:1 7POS 0805 +3V3 ROLL OFF 4221 W125 FROM MAIN SUPPLY DGGND +3V3 S4:2 C135 10K00 R176 0805 0805 100N 7031 7033 7032 +VPS 7031 7032 W125 4221 MARTY 3K32 SW VERT 7POS MARTY SW VERT 7POS...
  • Page 14 DESIGN HISTORY AND INFORMATION POTENTIOMETERS AND KNOBS CHANGE HISTORY POTENTIOMETERS/SWITCHES AND KNOBS FUNCTION POT/SW YS# STYLE KNOB# DATE VER# DESCRIPTION OF CHANGE MODE SELECT 4202 8653C 28-MAY-2018 V01P0 RELEASE FOR PRODUCTION HF ROLL OFF 4202 8653C 28-JAN-2019 V01P0 9340 PLACED C2 ACROSS PINS 5 AND 6 OF W2 GAIN 2339 8653C...
  • Page 15 10K00 249R0 C135 POWER 249R0 100N B160 100N 100N 750R 750R 2328 750R 100N WOOFER ARRAY 15UH TP10 R176 MK10DN512VLK10 ACTIVITY 4202 6667 100N 100N 100N GAIN FX Select R177 2339 18V0 AK4558 18V0 330N +3V3 REMOVE TP15 CODEC R OUTPUT TO USE 100N CODEC R...
  • Page 16 PCB ASSEMBLY DOCUMENTATION SPECIAL PRODUCTION NOTES PCB HARDWARE 1. PCBSA: RTV BETWEEN ALL TALL COMPONENTS AND WHERE INDICATED. SCREWS AND BOLTS NUTS STANDOFFS MISCELLANEOUS 2. PCBSA: AFTER WAVE USE PIZZA CUTTER TO SEPARATE THE BOARDS. 3. IF REQUIRED USE A JIG FOR INPUT JACK ALIGNMENT. Assembly Documentation Section: SA315S...
  • Page 17 DESIGN HISTORY AND INFORMATION POTENTIOMETERS AND KNOBS CHANGE HISTORY POTENTIOMETERS/SWITCHES AND KNOBS FUNCTION POT/SW YS# STYLE KNOB# DATE VER# DESCRIPTION OF CHANGE MODE SELECT 4202 8653C 28-MAY-2018 V01P0 RELEASE FOR PRODUCTION HF ROLL OFF 4202 8653C 28-JAN-2019 V01P0 9340 PLACED C2 ACROSS PINS 5 AND 6 OF W2 GAIN 2339 8653C...

  • Page 18: Silent On/Off

    +15V_MOD +15VS +15VS SUBWOOFER AMP +15VS +15V_MOD R200 W125 100N N1211 0805 C200 10R0 100N 100N 100N 100N 100N 0805 100N C202 C203 C204 C205 C233 C206 0805 0805 0805 0805 0805 0805 Link4 +/-15V_MOD Link2 Link5 100N C207 LVGND WOOFGND 100N 100N...

  • Page 19: Capacitor Bank

    +15V_LS 7967 MURA260 403D +Fuse MURA260T3 +15V_LS MC7815BDTG +15V 1210 +15V_MOD W125 28K7 ES1J 0805 DO-214AC UCC25600 7846 403D 120uH DPAK3 7987 FDT3612 SOD123 W250 B0540 8101 100N 1K62 6977 1210 151mA 100N 0805 SOT233 5X5.5mm 1206 1206 0805 +31V 100V 1206 31.3V...
  • Page 20 DESIGN HISTORY AND INFORMATION CHANGE HISTORY POTENTIOMETERS AND KNOBS POTENTIOMETERS AND KNOBS DATE VER# DESCRIPTION OF CHANGE FUNCTION POT# STYLE KNOB# 08-NOV-2018 RELEASED FOR PRODUCTION 06-FEB-2019 #9351 Changed Values, Added D20 and Connected Pin 4 of W201 to Pin 1 of W3 #9358 Change Capacitor C229 from #5221 to new #5225 470P 1.6kV RELEASED FOR PRODUCTION...
  • Page 21 B0540 20K5 R201 R230 R203 R219 U203 U206 TL331 C228 ZXGD3002E6 FDT3612 R262 Q203 C235 18V0 4K02 R268 4148 4233 Yorkville Yorkville R261 274K D214 182K 8K66 R218 C213 680P 100N 100N C231 2321 FDT3612 100N 2019 2019 ES1H IKW75N65EH5...

  • Page 22: Top View

    PCB ASSEMBLY DOCUMENTATION RTV INSTRUCTIONS: GENERAL ASSEMBLY INSTRUCTIONS ADD RTV BETWEEN: C12, C13, C14, AND C15 AFTER WAVE SOLDER 1. Bend leads on hand placed parts in direction of pad and cut short to less than length of pad. ADD RTV No exceptions unless approved by Production Engineering.
  • Page 23 DESIGN HISTORY AND INFORMATION CHANGE HISTORY POTENTIOMETERS AND KNOBS POTENTIOMETERS AND KNOBS DATE VER# DESCRIPTION OF CHANGE FUNCTION POT# STYLE KNOB# 08-NOV-2018 RELEASED FOR PRODUCTION 06-FEB-2019 #9351 Changed Values, Added D20 and Connected Pin 4 of W201 to Pin 1 of W3 #9358 Change Capacitor C229 from #5221 to new #5225 470P 1.6kV RELEASED FOR PRODUCTION...
  • Page 24 0805 0805 1W00 1W00 2512 2512 TO CAP BOARD SILENT W1:1 W1:2 W1:3 W1:4 W1:5 Yorkville Sound Ltd. SA315S Product(s): 550 Granite Court Description: Short Description Of The Product Pickering, ON PCB#: M1811 Rev#: EML Rev#: Sheet Canada L1W 3Y8 www.yorkville.com...
  • Page 25 DESIGN HISTORY AND INFORMATION CHANGE HISTORY POTENTIOMETERS AND KNOBS DATE VER# DESCRIPTION OF CHANGE POTENTIOMETERS AND KNOBS 07-NOV-2018 V01P2 RELEASE FOR PRODUCTION FUNCTION POT# KNOB# 20-FEB-2019 RELEASE FOR PRODUCTION DATE VER# DESCRIPTION OF CHANGE PINOUT DIAGRAMS DATE VER# DESCRIPTION OF CHANGE Design Information And History Section: THIS SHEET CONTAINS A CHANGE HISTORY LOG, A LIST OF THE POTS &...
  • Page 26 475K 475K SINGLE LAYER 1 OZ.PCB 1.5mm ALUMINUM 475K 475K 475K 4148 MMBTA42 7994 1K800 100R 100R IRFR825 680R 100R 221R MMBTA42 IRFR825 680R 100R 100R IRFR825 680R 475K 475K 475K 475K POWER ON INDICATING LED...
  • Page 27 PCB ASSEMBLY DOCUMENTATION 1. INSPECT SOLDER JOINTS AFTER REFLOW 2. USE PIZZA CUTTER TO SEPARATE BOARDS FROM PANEL. Assembly Documentation Section: SA315S Product(s): PCB#: M1811 Rev#: EML Rev#: Sheet 2019-03-20 Assembly.SchDoc V031 Modified: File: Tmp Rev:...
  • Page 28 DESIGN HISTORY AND INFORMATION CHANGE HISTORY POTENTIOMETERS AND KNOBS DATE VER# DESCRIPTION OF CHANGE POTENTIOMETERS AND KNOBS 07-NOV-2018 V01P2 RELEASE FOR PRODUCTION FUNCTION POT# KNOB# 20-FEB-2019 RELEASE FOR PRODUCTION DATE VER# DESCRIPTION OF CHANGE PINOUT DIAGRAMS DATE VER# DESCRIPTION OF CHANGE Design Information And History Section: THIS SHEET CONTAINS A CHANGE HISTORY LOG, A LIST OF THE POTS &...
  • Page 29 CON_HOLE_189 PSGND CAPACITOR BANK W4:7 W5:1 PSGND PSGND W5:2 CON_HOLE_189 W5:3 PSGND W5:4 FROM POWER SUPPLY PSGND Yorkville Sound Ltd. SA315S Product(s): 550 Granite Court Description: SA315S Pickering, ON PCB#: M1812 Rev#: EML Rev#: Sheet Canada L1W 3Y8 www.yorkville.com 2019-03-20 M1812.SchDoc...
  • Page 30 DESIGN HISTORY AND INFORMATION POTENTIOMETERS AND KNOBS CHANGE HISTORY POTENTIOMETERS/SWITCHES AND KNOBS FUNCTION POT/SW YS# STYLE KNOB# DATE VER# DESCRIPTION OF CHANGE 13-NOV-2018 V01P2 RELEASED FOR PRODUCTION 20-FEB-2019 RELEASED FOR PRODUCTION DATE VER# DESCRIPTION OF CHANGE PINOUT DIAGRAMS DATE VER# DESCRIPTION OF CHANGE MJL21194 (YS#6988) MJE15032 (YS#6808)
  • Page 31 CORNER CORNER Score S/N LABEL 2499 5934 5934 5934 2499 2700U 2700U 2700U 250V 250V 250V 5934 2700U 250V 5934 5934 5934 2700U 2700U 2700U 250V 250V 250V 5934 5934 5934 2700U 2700U 2700U 250V 250V 250V Score CORNER CORNER...
  • Page 32 PCB ASSEMBLY DOCUMENTATION 1. RTV ALL LARGE AND TALL CAPS Assembly Documentation Section: SA315S Product(s): PCB#: M1812 Rev#: EML Rev#: Sheet 2019-04-01 Assembly.SchDoc V032 Modified: File: Tmp Rev:...
  • Page 33 DESIGN HISTORY AND INFORMATION POTENTIOMETERS AND KNOBS CHANGE HISTORY POTENTIOMETERS/SWITCHES AND KNOBS FUNCTION POT/SW YS# STYLE KNOB# DATE VER# DESCRIPTION OF CHANGE 13-NOV-2018 V01P2 RELEASED FOR PRODUCTION 20-FEB-2019 RELEASED FOR PRODUCTION DATE VER# DESCRIPTION OF CHANGE PINOUT DIAGRAMS DATE VER# DESCRIPTION OF CHANGE MJL21194 (YS#6988) MJE15032 (YS#6808)

  • Page 34: Input Jack

    W100 INPUT 100R 0805 250V INPUT 470P 0603 XLR FEML 2357 4010 IGND W2:4 XLR-ONE-GND W2:3 250V -SIG W2:2 470P 39K2 0603 +SIG W2:1 0805 W100 100R 0805 Male XLR THRU 1 THRU 1 4140 CON_HOLE_156 CON_HOLE_125 IGND 16AWG PREFUSED WIRE Male XLR THRU 2 15UH...

  • Page 35: Description Of Change

    DESIGN HISTORY AND INFORMATION CHANGE HISTORY DATE VER# DESCRIPTION OF CHANGE 22-OCT-2018 RELEASED FOR PRODUCTION. DATE VER# DESCRIPTION OF CHANGE DATE VER# DESCRIPTION OF CHANGE THIS SHEET CONTAINS A CHANGE HISTORY LOG, A LIST OF THE POTS & KNOBS AND A LEADS & PINS REFERENCE SECTION. Design Information And History Section: SYNERGY...
  • Page 37 PCB ASSEMBLY DOCUMENTATION SPECIAL PRODUCTION NOTES SPECIAL PRODUCTION NOTES 1. PCBSA: R1 #6543 IS HAND INSERTED. THIS SHEET CONTAINS SPECIAL PRODUCTION NOTES AND A LIST OF PCB HARDWARE PARTS REQUIRED FOR THE BUILD.
  • Page 38 DESIGN HISTORY AND INFORMATION CHANGE HISTORY DATE VER# DESCRIPTION OF CHANGE 22-OCT-2018 RELEASED FOR PRODUCTION. DATE VER# DESCRIPTION OF CHANGE DATE VER# DESCRIPTION OF CHANGE THIS SHEET CONTAINS A CHANGE HISTORY LOG, A LIST OF THE POTS & KNOBS AND A LEADS & PINS REFERENCE SECTION.
  • Page 39 4007 470R 1000V RELAY 1C 10X13MM 100U PSGND CRITICAL SAFETY COMPONENTS THIS SYMBOL IS PLACED ADJACENT TO SAFETY CRITICAL COMPONENTS. SA315S Yorkville Sound Ltd. Product(s): 550 Granite Court Description: SA315S Pickering, ON M1818 PCB#: Rev#: EML Rev#: Sheet Canada L1W 3Y8 www.yorkville.com...
  • Page 40 DESIGN HISTORY AND INFORMATION POTENTIOMETERS AND KNOBS CHANGE HISTORY POTENTIOMETERS/SWITCHES AND KNOBS FUNCTION POT/SW YS# STYLE KNOB# DATE VER# DESCRIPTION OF CHANGE 12-NOV-2018 V01P1 RELEASED FOR PRODUCTION 26-FEB-2019 RELEASED FOR PRODUCTION DATE VER# DESCRIPTION OF CHANGE PINOUT DIAGRAMS DATE VER# DESCRIPTION OF CHANGE MJL21194 (YS#6988) MJE15032 (YS#6808)
  • Page 41 FIDUCIAL FIDUCIAL Score 4151 3817 BEC1 4146 5959 3019 450V 5266 680N 250V 6451 BC550C 250V 4007 3696 2N6517 S/N LABEL 120K 5914 5629 100U 160V 470R 470R 6438 6438 INS2 Score FIDUCIAL FIDUCIAL...
  • Page 42 PCB ASSEMBLY DOCUMENTATION 1. RTV between tall components and where indicated 2. When applying RTV to R1-R4, it should only be placed along the tops of the varistors. Assembly Documentation Section: SA315S Product(s): M1818 PCB#: Rev#: EML Rev#: Sheet 2019-03-20 Assembly.SchDoc V032 Modified:...
  • Page 43 DESIGN HISTORY AND INFORMATION POTENTIOMETERS AND KNOBS CHANGE HISTORY POTENTIOMETERS/SWITCHES AND KNOBS FUNCTION POT/SW YS# STYLE KNOB# DATE VER# DESCRIPTION OF CHANGE 12-NOV-2018 V01P1 RELEASED FOR PRODUCTION 26-FEB-2019 RELEASED FOR PRODUCTION DATE VER# DESCRIPTION OF CHANGE PINOUT DIAGRAMS DATE VER# DESCRIPTION OF CHANGE MJL21194 (YS#6988) MJE15032 (YS#6808)
  • Page 44 6 W4:7 4 W5:1 PSGND PSGND 4 W5:2 CON_HOLE_189 4 W5:3 PSGND 4 W5:4 FROM POWER SUPPLY PSGND SA315S/SA221S Yorkville Sound Ltd. Product(s): 550 Granite Court Description: SA315S Pickering, ON PCB#: M1840 Rev#: EML Rev#: Sheet Canada L1W 3Y8 www.yorkville.com...
  • Page 45 DESIGN HISTORY AND INFORMATION POTENTIOMETERS AND KNOBS CHANGE HISTORY POTENTIOMETERS/SWITCHES AND KNOBS FUNCTION POT/SW YS# STYLE KNOB# DATE VER# DESCRIPTION OF CHANGE 19-MAR-2020 RELEASED FOR PRODUCTION DATE VER# DESCRIPTION OF CHANGE PINOUT DIAGRAMS DATE VER# DESCRIPTION OF CHANGE MJL21194 (YS#6988) MJE15032 (YS#6808) TO3P TO-220...

  • Page 46: Before Servicing

    CHASSIS GND TEST CHASSIS GND BEFORE SERVICING 2499 DO NOT DISCONNECT UNTIL BOARD FULLY DISCHARGED REPLACE FUSE WITH SAME TYPE 5911 5911 5911 2499 Yorkville Yorkville 2019 C 2019 2700U 2700U 2700U TO METAL DISCARGE PCB 250V 250V 250V 5911...
  • Page 47 PCB ASSEMBLY DOCUMENTATION 1. RTV ALL LARGE AND TALL CAPS AND RTV HOLES PROVIDED. Assembly Documentation Section: SA315S/SA221S Product(s): PCB#: M1840 Rev#: EML Rev#: Sheet Modified: 2020-03-19 File: Assembly.SchDoc Tmp Rev: V032...
  • Page 48 DESIGN HISTORY AND INFORMATION POTENTIOMETERS AND KNOBS CHANGE HISTORY POTENTIOMETERS/SWITCHES AND KNOBS FUNCTION POT/SW YS# STYLE KNOB# DATE VER# DESCRIPTION OF CHANGE 19-MAR-2020 RELEASED FOR PRODUCTION DATE VER# DESCRIPTION OF CHANGE PINOUT DIAGRAMS DATE VER# DESCRIPTION OF CHANGE MJL21194 (YS#6988) MJE15032 (YS#6808) TO3P TO-220...
  • Page 49 Link jack to the next cabinets Input jack. In position only certain types of music will not be limited, primarily music many cases this limit of 20 cabinets can be exceeded, consult Yorkville without deep bass or where the bass is unprocessed. Voice applications Sound for more details.
  • Page 50 PowerCON La DEL Clip rouge indique que le niveau d’entrée est excessif et que TRUE mâle à femelle. Vérifiez auprès de votre revendeur Yorkville local toute augmentation supplémentaire du niveau entraînera une distorsion pour vérifier la disponibilité...

  • Page 51: Rated Current

    Yorkville Synergy Convenience Receptacle Installation (Cascade Installation) RATED CURRENT Table 1 - SYNERGY RATED CURRENT LINE CURRENT RATED LIMIT SWITCH MAINS VOLTAGE MODEL CURRENT (Arms) (Arms) SA102 SA153 120V 60 Hz SA115S (NORTH AMERICA) SA221S 11.0 11.0 SA315S 10.2 10.2 10.2...
  • Page 52 Installation d'Un Réceptacle de Commodité Yorkville Synergy (Installation en Cascade) COURANT NOMINAL Tableau 1 - COURANT NOMINAL DE SYNERGIE COURANT DE LIGNE COURANT COMMUTATEUR DE LIMITEUR TENSION PRINCIPALE MODÈLE NOMINAL (Armes) (Armes) SA102 SA153 120V 60 Hz SA115S (AMÉRIQUE DU NORD) SA221S 11.0...
  • Page 53 Yorkville Sound 550 Granite Court Pickering, Ontario Canada L1W 3Y8 www.yorkville.com Auto Attend: (905) 837-8550 Fax: (905) 837-8746...

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