Aeromotive 11802 Installation Instructions Manual

Diesel lift pump 130 gph

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Installation of this product requires detailed knowledge of automotive systems and
repair procedures. We recommend that this installation be carried out by a qualified
automotive technician.
Installation of this product requires handling of diesel. Ensure you are working in a well
ventilated area with an approved fire extinguisher nearby. Extinguish all open flames, prohibit
smoking and eliminate all sources of ignition in the area of the vehicle before proceeding with
the installation.
When installing this product, wear eye goggles and other safety apparel as needed to
protect yourself from debris and sprayed diesel
Aeromotive system components are not legal for sale or use on emission controlled motor vehicles.
This kit contains the following parts:
1 ea Fuel Pump Assembly (130gph)
2-20psi spring installed
Regulator Adjustment Pressure Range:
Flow Output @ 13.5V:
Filter Micron Rating:
Coolant Ports:
Inlet Port:
Outlet/Return Port:
Filter Threads:
Factory Pressure setting:
Gauge Port
:
WARNING: DO NOT REVERSE POLARITY ON PUMP. PUMP DAMAGE AND FAILURE WILL
OCCUR!
DESIRED LINE SIZE
INLET -
-
-
OUTLET – 12AN
RETURN – 12AN
2-60psi
130gph @ 10psi
2 Micron (CATERPILLAR 1R-0750)
AN-08 ORB
AN-12 ORB
AN-10 ORB
1"-14
10 psi
1/8" NPT
12AN
-
10AN
½" J2044 (male)
5/8" J2044 (male)
- 10AN
- 8AN
- ½"J2044 (male)
-10AN
- 8AN
- ½" J2044 (male)
AEROMOTIVE
Part # 11802
Diesel Lift Pump 130 gph
CAUTION:
.
1 ea Spring, 20-40psi
1 ea Spring, 30-60psi
PUMP SPECS:
AEROMOTIVE PORT FITTING PART #
15612
15613
15131
15130
15642
15608
15610
15129
15642
15608
15610
15129

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Summary of Contents for Aeromotive 11802

  • Page 1 When installing this product, wear eye goggles and other safety apparel as needed to protect yourself from debris and sprayed diesel Aeromotive system components are not legal for sale or use on emission controlled motor vehicles. This kit contains the following parts:...
  • Page 2 WARNING! Always be aware of flammable situations. Drilling and grinding can be potential ignition sources. Extinguish all open flames, prohibit smoking and eliminate all sources of ignition in the area of the vehicle and workspace before proceeding with the installation. Ensure you are working in a well ventilated area with an approved fire extinguisher nearby.
  • Page 3 FUEL LINE CONNECTION LAYOUT:...
  • Page 4 FIGURE 1-2 FIGURE 1-2 3. The Aeromotive Diesel Lift Pump does not have a pre-filter and one must be installed. Aeromotive recommends filter part # 12307 (100 micron). Install the filter in between the fuel pump inlet and fuel tank.
  • Page 5 7. Make sure you use stranded, insulated copper wire, in the sizes shown, with matching crimp-type connectors for all connections. Or Aeromotive Part # 16307 for a pre-made wiring harness. Attach a suitable, fuel pressure gauge or one of the new Aeromotive liquid filled gauges with equalizer valve to the fuel pressure regulator.
  • Page 6 14 Micron 3407 Napa Fuel/Water Separator 5 Micron 3405 Napa Fuel/Water Separator 14 Micron 33407 Fuel/Water Separator 5 Micron 33115 Fuel Filter 10 Micron 33504 Fuel/Water Separator 14 Micron AEROMOTIVE, INC. 7805 Barton Street, Lenexa, KS 66214 913-647-7300 fax 913-647-7207 www.aeromotiveinc.com...
  • Page 7 AEROMOTIVE, INC. LIMITED WARRANTY This Aeromotive Product, with proof of purchase dated on or after January 1, 2003, is warranted to be free from defects in materials and workmanship for a period of one year from the original date of purchase.

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