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Installation of this product requires detailed knowledge of automotive systems and
repair procedures. We recommend that this installation be carried out by a qualified
automotive technician.
Installation of this product requires handling of gasoline. Ensure you are working in a
well ventilated area with an approved fire extinguisher nearby. Extinguish all open flames,
prohibit smoking and eliminate all sources of ignition in the area of the vehicle before
proceeding with the installation.
When installing this product, wear eye goggles and other safety apparel as needed to
protect yourself from debris and sprayed gasoline
The fuel system is under pressure. Do not open the fuel system until the pressure has
been relieved. Refer to the appropriate vehicle service manual for the procedure and
precautions for relieving the fuel system pressure
Aeromotive system components are not legal for sale or use on emission controlled motor vehicles.
Warning – The included Aeromotive fuel pump is not compatible with alcohol based fuels or
fuel additives!
The following steps are typical of most installations:
Section 1 - Fuel Tank Installation
Section 2 – Fuel Rail Installation
Section 3 – Fuel Regulator Installation and Fuel Line Plumbing
Section 4 – Fuel Line Hose End Installation
Section 5 – Electrical Installation
Section 6 – Final Checks and System Start-up
Section 7 – Filter Maintenance
Part # 17147 & 17148
86-93 Mustang 5.0L Stealth Fuel System Kit
INSTALLATION INSTRUCTIONS
CAUTION:
.
WARNING!
.
AEROMOTIVE
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Related Manuals for Aeromotive 17147
Summary of Contents for Aeromotive 17147
- Page 1 Refer to the appropriate vehicle service manual for the procedure and precautions for relieving the fuel system pressure Aeromotive system components are not legal for sale or use on emission controlled motor vehicles. Warning – The included Aeromotive fuel pump is not compatible with alcohol based fuels or...
- Page 2 Typical hose end to fitting connection: Do not connect hose end to cutoff side of union! Connect hose end to 37-degree flare side of union. Hose End Typical o-ring sealed port connection: O-ring sealed AN style port O-ring (Install on union fitting between back of threads and face of hex nut.) Typically the cutoff side of the union is used as the o-ring sealed side, leaving the 37-degree...
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Page 3: Section 1 - Fuel Tank Installation
1-4. Once the OEM fuel tank has been removed, remove the plastic fuel tank shield from the bottom of the tank. 1-5. Measure the position of the sump on the supplied Aeromotive fuel tank and mark the plastic fuel tank shield accordingly. - Page 4 Aeromotive sump, and tighten. 1-23. As the Aeromotive fuel tank is lifted into position reattach the vent line to the top of the fuel tank and work the filler neck in to the grommet on the side of the fuel tank. Once the Aeromotive fuel tank is in position, align tank straps, ensure that there are not any hoses or wiring pinched and tighten the strap bolts.
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Page 5: Section 2 - Fuel Rail Installation
Section 2 – Fuel Rail Installation Note: Please note, due to the wide range of applications and varying OEM and after market component tolerances it has been found in a few isolated cases it is necessary to install a 3/8” thick spacer between the upper and lower intake manifolds. - Page 6 2-20. Install the fuel rail that has an AN-08 port plug in one of the ends and the center of the bottom on the driver side, with the port plug facing the front of the vehicle. This kit comes with 2 aluminum spacers which get installed between the lower intake manifold and the fuel rail brackets.
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Page 7: Section 3 - Fuel Regulator Installation And Fuel Line Plumbing
Section 3 – Fuel Regulator Installation and Fuel Line Plumbing 3-1. In the vehicle’s engine compartment, mount the supplied fuel pressure regulator in the location established in step 1- 26. Using the supplied mounting bracket as a template, mark the bracket mounting holes and drill to accept a #10 screw. - Page 8 3-15. Using the above steel braided hose assembly, connect one end to the outlet of the fuel filter. Keeping both the supply line and return line from the Aeromotive fuel tank together, secure both lines to the vehicle along the predetermined route using the supplied tie-wraps.
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Page 9: Section 4 - Fuel Line Hose End Installation
Section 4 - Fuel Line Hose End Installation: CAUTION: When assembling this product, wear eye goggles and other safety apparel as needed to protect yourself from debris and sharp edges. 4-1. Wrap hose with masking tape at desired cutoff length. Cut hose through masking tape squarely to desired length using a cut-off machine or a fine tooth hacksaw. - Page 10 4-7. Using a properly sized wrench, complete threading the two components together (The maximum allowable gap between the two fitting components is .030 inches). 4-8. Inspect the hose for push out by comparing the mark you made on the hose in step D to the hose end socket location. 4-9.
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Page 11: Section 5 - Electrical Installation
Section 5 - Electrical Installation: 5-1. Find a suitable place to mount the supplied relay, the relay is typically mounted by the OEM fuel pump wiring connector (Never mount the relay inside of the fuel tank or next to fuel tank vents!). Insure the relay and any associated parts are clear of the exhaust, any moving suspension or drivetrain components and any possible road obstructions or debris. -
Page 12: Section 6 - Final Checks And System Start-Up
Section 6 – Final Checks and System Start-up 6-1. Ensure that any spilled gasoline and any gasoline soaked shop towels are cleaned up and removed from the vicinity of the vehicle! 6-2. Carefully lower the car onto the ground. 6-3. Fill the fuel tank with gasoline and check for any leaks in the system, if any leaks are found repair immediately. CAUTION: While performing the following steps, if any fuel leaks are detected, immediately turn the ignition of OFF, remove any spilled fuel and repair the leak(s) before proceeding! - Page 13 7-4. Grasp the end of the fuel filter element, contained inside of the filter housing, and pull it out. Clean or replace the element as needed. 7-5. Apply a small amount of grease to the o-ring on the inside edge of the filter element. Slide the element into the filter housing until you feel it snap into place.
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