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Installation of this product requires detailed knowledge of automotive systems and repair
procedures. We recommend that this installation be carried out by a qualified automotive
technician.
Installation of this product requires handling of gasoline. Ensure you are working in a well
ventilated area with an approved fire extinguisher nearby. Extinguish all open flames, prohibit
smoking and eliminate all sources of ignition in the area of the vehicle before proceeding with the
installation.
When installing this product, wear eye goggles and other safety apparel as needed to
protect yourself from debris and sprayed gasoline.
The fuel system may be under pressure. Do not open the fuel system until any pressure
has been relieved. Refer to the appropriate vehicle service manual for the procedure and
precautions for relieving the fuel system pressure.
The enclosed Aeromotive fuel pump utilizes 3/8 NPT style inlet and outlet ports; these ports require pipe
thread sealant.
To use this pump in your vehicle's fuel system, we strongly recommend the following:
Utilize AN-6 size high pressure fuel lines, fittings and o-rings for all connections (Call
Aeromotive for availability.)
Mount the pump lower than and as close as possible to the fuel tank.
A high capacity, 100 micron fuel filter should be installed between the fuel tank or cell and the
pump inlet.
A high capacity 10 micron fuel filter should be installed between the pump outlet and fuel
pressure regulator
We recommend Aeromotive replaceable element filters. Call us for info.
Failure to follow the above recommendations may result in fuel leakage, bursting of the fuel lines, poor
vehicle performance and/or decreased fuel pump life! Improper installation will void all warranties for this
product!
Aeromotive system components are not legal for sale or use on emission controlled motor vehicles.
DO NOT RUN THE PUMP DRY! Excessive wear will result if the pump runs dry.
DO NOT DISASSEMBLE THE PUMP! Disassembly will throw the pump out of calibration and void all
warranties on this product.
DO NOT ATTEMPT TO ADJUST THE OUTLET PRESSURE SCREW! The maximum outlet pressure has
been preset at the factory and locked in its current position. Adjusting it will void all warranties on this
product.
AEROMOTIVE
Part # 11209
INSTALLATION INSTRUCTIONS
CAUTION:
WARNING!
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Table of Contents
Related Manuals for Aeromotive 11209
Summary of Contents for Aeromotive 11209
- Page 1 Refer to the appropriate vehicle service manual for the procedure and precautions for relieving the fuel system pressure. The enclosed Aeromotive fuel pump utilizes 3/8 NPT style inlet and outlet ports; these ports require pipe thread sealant.
- Page 2 2. Disconnect the existing pump fuel lines. Plug the open fuel line ends and remove the existing pump. 3. Find a suitable place on the vehicle chassis to mount the Aeromotive fuel pump. Make sure the location will accommodate the pump mounting bolts, will position the pump lower than the fuel tank, is clear of the exhaust, is clear of any moving suspension or drivetrain components and will keep the pump clear of road obstructions or debris.
- Page 3 13. Test drive the vehicle to insure proper operation and re-check the fuel system for leaks. If any leaks are found, immediately discontinue use of the vehicle and repair the leak(s)! AEROMOTIVE, INC. 7805 Barton Street, Lenexa, KS 66214 913-647-7300 fax 913-647-7207...
- Page 4 AEROMOTIVE, INC. LIMITED WARRANTY This Aeromotive Product, with proof of purchase dated on or after January 1, 2003, is warranted to be free from defects in materials and workmanship for a period of one year from the original date of purchase.
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